Search Results (263)

Wood is one of the most widely used sustainable lignocellulosic materials, with numerous applications in consumer goods and the construction sector. Despite its positive properties, such as a high strength-to-weight ratio, thermal insulation, and low density, wood’s natural thermal degradation can limit its potential applications. In composite applications like wood–plastic composites, the particle morphology and surface topography must be preserved to support intimate polymer–wood contact and mechanical interlocking. This study investigated the efficacy of a thin silica coating for thermal protection, which was applied via an in situ sol–gel method using the precursor tetraethoxysilane (TEOS). The wood particles and treatments were characterized using particle size analysis, physisorption, FTIR, SEM, XRD, and TGA analyses. After treatment, the specific and microporous surface area of wood particles increased by 118% and 97%, respectively, an effect of the porosity of silica itself. FTIR spectra of the silica-treated wood displayed peaks corresponding to Si stretching, and SEM micrographs confirmed a successful silica coating formation. TGA showed that the silica coating increased the temperatures needed to degrade the underlying hemicellulose and cellulose by 16 °C for all treatment levels. This particle-scale coating provided a promising method for producing thermally protected, functionalizable wood fillers for composites that maintain the filler geometry and potential mechanical interlocking, offering an attractive upcycling pathway for wood residues. Full article

The influence of axial ultrasonic vibration (the dominant vibration mode) on the filling behavior of polymer melt in microcavities and its effect on microstructure formation remains inadequately understood. Based on the plasticization location and the extent to which the microcavity is covered by the ultrasonic sonotrode action surface, existing ultrasonic plasticization molding technologies were classified into three types—ultrasonic pressing (UP), ultrasonic plasticizing and pressing (UPP), and ultrasonic plasticization injection molding (UPIM). The effects of these configurations on melt fluidity and filling performance were evaluated and compared through slit flow tests. The interaction mechanisms between polymer melts and templates were elucidated based on melt pressure measurements and morphological changes in nickel micropillar arrays and silicon templates after molding. The results indicated that polymer melt exhibits improved flow behavior within microcavities when under the coverage area of the ultrasonic sonotrode action surface and subjected to the axial ultrasonic vibration. Continuous ultrasonic vibration contributed to sustaining melt fluidity during micropore filling. Among the three technologies, the most complex and intense mechanical interactions on the template microstructure were observed in UP, followed by UPP and then UPIM. Full article

Environmentally friendly coated urea prepared using a waterborne polymer coating material is essential for promoting green and sustainable practices in modern agriculture. However, significant efforts are still urgently needed to address the undesirable properties of waterborne polymer coatings, i.e., poor hydrophobic properties and numerous micropores. Herein, dual nano-SiO₂ and siloxane-modified waterborne-polymer-coated urea was successfully developed. The characteristics of waterborne-polymer-coated urea before and after modification were compared. The results demonstrate that nano-SiO₂ and siloxane modification improved the hydrophobicity (water absorption decreased from 119.86% to 46.35%) and mechanical strength (tensile strength increased from 21.09 to 31.29 MPa, and the elongation at break exhibited an increase of 22.42%) of the waterborne polymer coatings. Furthermore, the –OH number of the modified coatings was decreased, while the coating surface formed a nano-scale rough structure, prolonging the nitrogen (N)-controlled release period from 7 to 28 days. Overall, the proposed novel dual-modification technique utilizing waterborne polymer coatings highlights the significant potential of eco-friendly coated urea with renewable coatings in modern agriculture. Full article

Hybrid materials based on porous organic polymers (POPs) and metal–organic frameworks (MOFs) are increasing attention for advanced separation processes due to the possibility to combine their properties. POPs provide high surface areas, chemical stability, and tunable porosity, while MOFs contribute a high variety of defined crystalline structures and enhanced separation characteristics. The combination (or hybridization) with PIMs gives rise to mixed-matrix membranes (MMMs) with improved permeability, selectivity, and long-term stability. However, interfacial compatibility remains a key limitation, often addressed through polymer functionalization or controlled dispersion of the MOF phase. MOF/COF hybrids are more used as biochemical sensors with elevated sensitivity, catalytic applications, and wastewater remediation. They are also very well known in the gas sorption and separation field, due to their tunable porosity and high electrical conductivity, which also makes them feasible for energy storage applications. Last but not less important, hybrids with other POPs, such as hyper-crosslinked polymers (HCPs), covalent triazine frameworks (CTFs), or conjugated microporous polymers (CMPs), offer enhanced functionality. MOF/HCP hybrids combine ease of synthesis and chemical robustness with tunable porosity. MOF/CTF hybrids provide superior thermal and chemical stability under harsh conditions, while MOF/CMP hybrids introduce π-conjugation for enhanced conductivity and photocatalytic activity. These and other findings confirm the potential of MOF-POP hybrids as next-generation materials for gas separation and carbon capture applications. Full article

Nickel (Ni)-based catalysts, prepared by pyrolyzing Ni-containing polydimethylsiloxane (Ni-PDMS), were evaluated for their activity in the dry reforming of methane (DRM) reaction. The pyrolyzed PDMS support was found to be largely microporous, and the active nickel particles were nano-sized but were not dispersed evenly in the resulting catalysts. The catalysts were prepared with 0 wt%, 2 wt%, 4 wt%, and 6 wt% Ni in PDMS prior to pyrolysis. The resulting catalysts demonstrated notable activity in the DRM reaction, comparable to many of those described in the published literature. The catalyst with 6 wt% Ni (prior to pyrolysis) displayed the highest conversion of methane (47%) and the lowest loss of activity (9.8%) over 11 h of continuous operation. This research was successful in exploring novel polymer-derived catalysts, specifically pyrolyzed Ni-PDMS catalysts, in the dry reforming of methane (DRM) reaction. Full article

Polyaryletherketone (PAEK) polymers inherently exhibit low surface activity, leading to poor adhesive bonding performance when using epoxy-based adhesives. In this study, low-temperature plasma surface modification was conducted on carbon fiber-reinforced polyetherketone ketone (CF/PEKK) composites to investigate the influence of plasma treatment parameters on their lap shear strength. Surface characterization was systematically performed using scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and contact angle analysis to evaluate morphological, chemical, and wettability changes induced via plasma treatment. The results demonstrated a significant enhancement in lap shear strength after plasma treatment. Optimal bonding performance was achieved at a treatment speed of 10 mm/s and a nozzle-to-substrate distance of 5 mm, yielding a maximum shear strength of 28.28 MPa, a 238% improvement compared to the untreated control. Notably, the failure mode transitioned from interfacial fracture in the untreated sample to a mixed-mode failure dominated by cohesive failure of the adhesive and substrate. Plasma treatment substantially reduced the contact angle of CF/PEKK, indicating improved surface wettability. SEM micrographs revealed an increased micro-porous texture on the treated surface, which enhanced mechanical interlocking between the composite and adhesive. XPS analysis confirmed compositional alterations, specifically elevated oxygen-containing functional groups on the plasma-treated surface. These modifications facilitated stronger chemical bonding between CF/PEKK and the epoxy resin, thereby validating the efficacy of plasma treatment in optimizing surface chemical activity and adhesion performance. Full article

Conjugated microporous polymers (CMP) are advanced photocatalytic systems for degrading organic dyes. However, their potential and efficiency are often limited by rapid electron–hole pair (e⁻/h⁺) recombination. To overcome this limitation, this study proposes a strategy that involves designing a Mott–Schottky heterojunction and integrating graphene sheets with a near-zero bandgap into the CMP-1 framework, resulting in a non-covalent graphene/CMP (GCMP) heterojunction composite. GCMP serves two main functions: physical adsorption and photocatalytic absorption that uses visible light energy to trigger and degrade the organic dye. GCMP effectively degraded four dyes with both anionic and cationic properties (Rhodamine B; Nile Blue; Congo Red; and Orange II), demonstrating stable recyclability without losing its effectiveness. When exposed to visible light, GCMP generates reactive oxygen species (ROS), primarily singlet oxygen (¹O₂), and superoxide radicals (^•O₂), degrading the dye molecules. These findings highlight GCMP’s potential for real-world applications, offering a metal-free, cost-effective, and environmentally friendly solution for wastewater treatment. Full article

Controlled porosity with precise pore sizes in carbon monoliths (CMs) is crucial for optimizing performance in electrochemical energy storage and adsorption applications. This study explores the influence of porosity in CMs, developed from polymer precursors via the sol–gel route, employing soft templating, in situ graphene growth, and post-activation. The effects on CO₂ and H₂ sorption and electrochemical capacitor (EC) performance are analyzed. Graphene is successfully grown in situ from graphene oxide (GO), as confirmed by several characterization analyses. The amount of GO incorporated influences the crosslink density of the polymer gel, generating various pore structures at both micro- and mesoscales, which impacts performance. For instance, CO₂ capture peaks at 5.01 mmol g⁻¹ (0 °C, 101 kPa) with 10 wt % GO, due to the presence of wider micropores that allow access to ultramicropores. For H₂ storage, the best performance is achieved with 5 wt % GO, reaching 12.8 mmol g⁻¹ (−196 °C, 101 kPa); this is attributed to the enlarged micropore volumes between 0.75 and 2 nm that are accessible by mesopores of 2 to 3 nm. In contrast, for the ECs, lower GO loadings (0.5 to 2 wt %) improve ion accessibility via mesopores (4 to 6 nm), enhancing rate capability through better conduction. Full article

Microporous soluble polymers attract great attention as materials for membrane gas separation, gas storage and transportation, as sorbents, supports for catalysts, and matrices for mixed matrix membranes. The key problems in the development of this area of polymer chemistry include the search for methods of controlling the porous structure parameters and ensuring the stability of their properties over time. In this connection, a fruitful approach is to introduce bulky and rigid, often framework carbocyclic moieties into the polymer backbones and side chains. This review discusses the effect of carbocyclic moieties on gas transport properties, BET surface area, and FFV of glassy polymers, such as polyacetylenes, polynorbornenes, polyimides, and ladder and partially ladder polymers. In the majority of cases, the incorporation of carbocyclic moieties makes it possible to controllably increase these three parameters. Carbocyclic moieties can also improve CO₂/gas separation selectivity, which is displayed for ladder polymers and polynorbornenes. Full article

Bisphenol A (BPA) is an industrial chemical used primarily in the manufacture of polycarbonate plastics and epoxy resins. BPA is considered an endocrine-disrupting chemical (EDC) because it interferes with hormonal systems. Over the decades, several techniques have been proposed for BPA removal in wastewaters. This study discusses recent advancements and progress of effective techniques for BPA removal, including membrane, adsorption, advanced oxidation process (AOPs), and biodegradation. The mechanisms of BPA adsorption on modified adsorbents include pore-filling, hydrophobic interactions, hydrogen bonding, and electrostatic interactions. Among the various agricultural waste adsorbents, Argan nut shell-microporous carbon (ANS@H20–120) exhibited the highest efficiency in removing BPA. Furthermore, the performance of magnetic treatment for activated carbon (AC) regeneration is introduced. According to the present study, researchers should prioritize agricultural waste-based adsorbents such as ACs, highly microporous carbons, nanoparticles, and polymers for the removal of BPA. In particular, the combination of adsorption and AOPs (advanced oxidations) is regarded as an efficient method for BPA removal. A series of relevant studies should be conducted at laboratory, pilot, and industrial scales for optimizing the application of agricultural waste-based AC to reduce BPA or other refractory pollutants from an aqueous environment. Full article

The microwave heating of silicon carbide is induced at a specific frequency of 2.45 GHz, leading to rapid heating within a temperature range of several hundred degrees Celsius. In this study, a mechanochemical curing process using iodine was employed to cure polycarbosilane (PCS), followed by the addition of carbon nanotubes (CNTs) to produce mixed polymer powders. The effects of the CNT addition on the microstructure, crystalline structure, and microwave heating properties were investigated. The findings indicated that the incorporation of CNTs generally led to a reduction in the number of micropores; however, when the CNT concentration exceeded 10 wt%, the aggregation of CNTs became evident. In terms of microwave heating properties, the sample containing 0.1 wt% CNTs achieved the highest temperature, whereas samples with a higher CNT content demonstrated a heating limit of approximately 500 °C. Remarkably, post-processing of the specimens with 10 wt% CNTs enabled rapid heating to approximately 1800 °C within 4 s of microwave exposure. Full article

Proton exchange membrane fuel cells (PEMFCs) are pivotal to advancing sustainable hydrogen energy systems. However, their performance decreases under low-humidity conditions (relative humidity, RH 50%) due to inadequate membrane hydration. This study addresses this challenge by utilizing a sputtering process to deposit titanium dioxide (TiO₂) onto microporous layers (MPLs), enhancing their hydrophilicity and water management capabilities. TiO₂ intrinsic hydrophilic properties and oxygen vacancies improve water adsorption and distribution, leading to more stable PEMFC performance under reduced humidity. Electrochemical evaluations revealed that while initial resistance slightly increased, long-term stability improved significantly. The TiO₂-coated MPL exhibited a lower performance degradation rate, with a 12.33% reduction in current density compared to 25.3% for the pristine MPL after 10 h of operation. These findings demonstrate that TiO₂ deposition effectively mitigates performance losses under low-humidity conditions, reducing the reliance on external humidification systems. This work contributes to the development of more efficient and sustainable fuel cell technologies for applications such as hydrogen-powered vehicles and distributed energy systems. Full article

Due to the high formation temperature of high-temperature reservoirs, ordinary polyacrylamide microspheres cannot meet the requirements for temperature resistance. To address the challenge of deep profile control in high-temperature reservoirs, we prepared AM/PF polymer microspheres with excellent temperature resistance through the copolymerization of water-soluble phenolic resin (PF) and acrylamide (AM). The swelling properties of AM/PF polymer microspheres were examined using a visible light microscope, SEM, and laser diffraction. The plugging and migration characteristics of the microspheres were evaluated using membrane filtration tests and sand-filled tube displacement tests. The results indicate that the average particle size of AM/PF microspheres prepared via inverse suspension polymerization is approximately 30 μm, and the swelling process is relatively slow. The microspheres take approximately 15 days to fully swell, with a volume swelling ratio of roughly 34.25. At high temperatures, the swollen microsphere dispersion system can effectively block microporous membranes with specific pore sizes. As the concentration of microspheres increases, their plugging effect gradually enhances; however, this effect diminishes as permeability increases. The AM/PF polymer microspheres exhibit excellent temperature stability along with favorable plugging and migration characteristics at specific permeabilities. Full article

In an enzyme-based fuel cell system, glucose oxidase and laccase were immobilized on carbon paper as the anode and cathode electrodes. A conductive polymer (polypyrrole) was added to improve conductivity. The mediator and enzymes were mixed in a phosphate-buffer solution for entrapment. A Nafion 212 membrane separated the two half-cells. Power density measurements were taken at a glucose concentration of 10 mM across different operating voltages. Potassium hexacyanoferrate III was used as a redox mediator in the anode and 2,2′-azino-bis (3-ethylbenzothiazoline-6-sulfonic acid) in the cathode to boost power output. The biofuel cells, constructed from acrylic (40 × 50 × 50 mm) with a working volume of 20 × 30 × 40 mm, were assembled using a rubber gasket to secure the Nafion membrane. The use of micropore tape covering the electrodes extended the system’s operational lifespan. Without the micropore tape, the maximum power density was 57.6 μW/cm² at 0.24 V. With the micropore tape, the cell achieved a maximum power density of 324.9 μW/cm² at 0.57 V, sustaining performance for 20 days. Thus, micropore tape effectively enhances enzyme retention and biofuel cell performance. Full article

A rigid, high temperature-resistant aromatic polymer, poly(1,1′-biphenyl)-6,8a-dihydroacenaphthylene-1(2H)-one (BDA) comprising acenaphthenequinone and biphenyl was successfully synthesized by superacid catalyzed polymerization. BDA has a high decomposition temperature (T_d = 520 °C) that renders it a viable candidate for carbon molecular sieve membranes (CMSM) formation. BDA precursor pyrolysis at 600 °C (BDA-P600) leads to a carbon turbostratic structure formation with graphene-like amorphous strands in a matrix with micropores and ultramicropores, resulting in a carbon structure with higher diffusion and higher selectivity than dense BDA. When the BDA pyrolysis temperature is raised to 700 °C (BDA-P700), the average stacking number of carbon layers N increases, along with an increase in the crystallite thickness stacking L_c, and layer plane size L_a, leading to a more compact structure. Pure gas permeability coefficients P are between 3 and 5 times larger for BDA-P600 compared to the BDA precursors. On the other hand, there is a P decrease between 10 and 50% for O₂ and CO₂ between CMSM BDA-P600 and BDA-P700, while the large kinetic diameter gases N₂ and CH₄ show a large decrease in permeability of 44 and 67%, respectively. It was found that the BDA-P700 WAXD results show the emergence of a new peak at 2θ = 43.6° (2.1 Å), which effectively hinders the diffusion of gases such O₂, N₂, and CH₄. This behavior has been attributed to the formation of new micropores that become increasingly compact at higher pyrolysis temperatures. As a result, the CMSM derived from BDA precursors pyrolyzed at 700 °C (BDA-P700) show exceptional O₂/N₂ gas separation performance, significantly surpassing baseline trade-off limits. Full article