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Keywords = micro-nano satellite

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12 pages, 6639 KiB  
Article
Study of Space Micro Solid Thruster Using 3D-Printed Short Glass Fiber Reinforced Polyamide
by Haibo Yang, Zhongcan Chen, Xudong Yang, Chang Xu and Hanyu Deng
Aerospace 2025, 12(8), 663; https://doi.org/10.3390/aerospace12080663 - 26 Jul 2025
Viewed by 222
Abstract
To meet the rapid maneuverability and lightweight demands of micro-nano satellites, a space micro solid thruster using 3D-printed short glass fiber reinforced polyamide 6 (PA6GF) composites was developed. Thruster shells with wall thicknesses of 4, 3, and 2.5 mm were designed, and ground [...] Read more.
To meet the rapid maneuverability and lightweight demands of micro-nano satellites, a space micro solid thruster using 3D-printed short glass fiber reinforced polyamide 6 (PA6GF) composites was developed. Thruster shells with wall thicknesses of 4, 3, and 2.5 mm were designed, and ground ignition tests were conducted to monitor chamber pressure and shell temperature. Compared with conventional metallic thrusters, PA6GF composites have exhibited excellent thermal insulation and sufficient mechanical strength. Under 8 MPa and 2773 K ignition conditions, the shell thickness was reduced to 2.5 mm and could withstand pressures up to 10.37 MPa. These results indicate that PA6GF composites are well-suited for space micro solid thrusters with inner diameters of 15–70 mm, offering new possibilities for lightweight space propulsion system design. Full article
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31 pages, 6565 KiB  
Article
Remotely Sensing Phytoplankton Size Structure in the Mediterranean Sea: Insights from In Situ Data and Temperature-Corrected Abundance-Based Models
by John A. Gittings, Eleni Livanou, Xuerong Sun, Robert J. W. Brewin, Stella Psarra, Manolis Mandalakis, Alexandra Peltekis, Annalisa Di Cicco, Vittorio E. Brando and Dionysios E. Raitsos
Remote Sens. 2025, 17(14), 2362; https://doi.org/10.3390/rs17142362 - 9 Jul 2025
Viewed by 357
Abstract
Since the mid-1980s, the Mediterranean Sea’s surface and deeper layers have warmed at unprecedented rates, with recent projections identifying it as one of the regions most impacted by rising global temperatures. Metrics that characterize phytoplankton abundance, phenology and size structure are widely utilized [...] Read more.
Since the mid-1980s, the Mediterranean Sea’s surface and deeper layers have warmed at unprecedented rates, with recent projections identifying it as one of the regions most impacted by rising global temperatures. Metrics that characterize phytoplankton abundance, phenology and size structure are widely utilized as ecological indicators that enable a quantitative assessment of the status of marine ecosystems in response to environmental change. Here, using an extensive, updated in situ pigment dataset collated from numerous past research campaigns across the Mediterranean Sea, we re-parameterized an abundance-based phytoplankton size class model that infers Chl-a concentration in three phytoplankton size classes: pico- (<2 μm), nano- (2–20 μm) and micro-phytoplankton (>20 μm). Following recent advancements made within this category of size class models, we also incorporated information of sea surface temperature (SST) into the model parameterization. By tying model parameters to SST, the performance of the re-parameterized model was improved based on comparisons with concurrent, independent in situ measurements. Similarly, the application of the model to remotely sensed ocean color observations revealed strong agreement between satellite-derived estimates of phytoplankton size structure and in situ observations, with a performance comparable to the current regional operational datasets on size structure. The proposed conceptual regional model, parameterized with the most extended in situ pigment dataset available to date for the area, serves as a suitable foundation for long-term (1997–present) analyses on phytoplankton size structure and ecological indicators (i.e., phenology), ultimately linking higher trophic level responses to a changing Mediterranean Sea. Full article
(This article belongs to the Section Ocean Remote Sensing)
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22 pages, 4871 KiB  
Article
Multi-Objective Optimization Method for Multi-Module Micro–Nano Satellite Components Assignment and Layout
by Hao Zhang, Jun Zhou and Guanghui Liu
Aerospace 2025, 12(7), 614; https://doi.org/10.3390/aerospace12070614 - 8 Jul 2025
Viewed by 224
Abstract
The assembly optimization design of satellite components is a crucial element in the overall design of satellites. In this paper, a novel three-dimensional assembly optimization design problem (3D-AODP) for multi-module micro–nano satellite components is proposed according to the engineering requirements, aiming at optimizing [...] Read more.
The assembly optimization design of satellite components is a crucial element in the overall design of satellites. In this paper, a novel three-dimensional assembly optimization design problem (3D-AODP) for multi-module micro–nano satellite components is proposed according to the engineering requirements, aiming at optimizing the satellite mass characteristics, and taking into account constraints such as space interference, space occupation and special location. Multi-module micro–nano satellites are a new type of satellite configuration based on the assembly of multiple U-shaped cube units. The 3D-AODP of its components is a challenging two-layer composite optimization task involving discrete variable optimization of component allocation and continuous variable optimization of component layout, which interact with each other. To solve the problem, a hybrid assembly optimization method based on tabu search (TS) and multi-objective differential evolutionary (MODE) algorithms is proposed, in which the assignment problem of the components is converted into a domain search problem by the TS algorithm. The space interference constraints and space occupancy constraints of the components are considered, and an assignment scheme with the minimum mass difference is obtained. On this basis, a bi-objective differential evolutionary algorithm is used to develop the layout optimization problem for the components, which takes into account the spatial non-interference constraints and special location constraints of the components, and obtains the Pareto solution set of the assembly scheme under the optimal mass characteristics (moment of inertia and product of inertia). Finally, the feasibility and effectiveness of the proposed method is demonstrated by an engineering case. Full article
(This article belongs to the Section Astronautics & Space Science)
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21 pages, 2528 KiB  
Article
Long-Term Variability of Phytoplankton Size Classes in the Littoral Seas of Korea Using Deep Neural Networks and Satellite Data
by Hyo-Keun Jang, Changsin Kim, Seok-Hyun Youn, Jae-Joong Kang, Hwaeun Jung and Huitae Joo
J. Mar. Sci. Eng. 2025, 13(6), 1064; https://doi.org/10.3390/jmse13061064 - 28 May 2025
Viewed by 585
Abstract
Understanding the dynamics of phytoplankton size classes (PSCs), highly sensitive to environmental conditions in marine ecosystems, is crucial for comprehending variations in primary production and biogeochemical processes. Over the past decades, the littoral seas of Korea have undergone significant environmental shifts, yet long-term [...] Read more.
Understanding the dynamics of phytoplankton size classes (PSCs), highly sensitive to environmental conditions in marine ecosystems, is crucial for comprehending variations in primary production and biogeochemical processes. Over the past decades, the littoral seas of Korea have undergone significant environmental shifts, yet long-term studies on PSC distribution remain limited. Employing a regionally developed deep neural network model and 20 years (2003–2022) of satellite ocean color data, we assessed spatiotemporal variability in dominant PSCs in the Yellow Sea (YS), South Sea of Korea (SS), and East/Japan Sea (EJS). Micro-size phytoplankton dominated turbid nearshore waters of the YS and western SS year-round, while nano-size phytoplankton were seasonally prevalent in the central YS and EJS. Pico-size phytoplankton exhibited strong summer dominance under warm, stratified, nutrient-depleted conditions, showing a sustained long-term expansion across all regions, particularly in the southwestern EJS. This expansion was closely linked to rising sea surface temperatures and changes in nutrient stoichiometry. The increasing dominance of smaller phytoplankton may reduce primary production, alter food web structure, and ultimately diminish fishery productivity. These findings provide new insight into climate-driven ecological shifts in marginal seas and underscore the need for integrated long-term monitoring to anticipate future ecosystem responses in a rapidly warming ocean. Full article
(This article belongs to the Section Marine Ecology)
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21 pages, 23303 KiB  
Article
Toward Robust GNSS Real-Time Orbit Determination for Microsatellites Using Factor Graph Optimization
by Cong Hou, Xiaojun Jin, Xiaopeng Yang and Tong Xiao
Remote Sens. 2025, 17(7), 1125; https://doi.org/10.3390/rs17071125 - 21 Mar 2025
Viewed by 529
Abstract
Extended Kalman Filter (EKF) is extensively employed in Global Navigation Satellite System (GNSS)-based real-time orbit determination (RTOD) for microsatellites due to its low complexity. However, the performance of EKF-RTOD is markedly degraded when the microsatellite deviates from a stable Earth-pointing attitude and employs [...] Read more.
Extended Kalman Filter (EKF) is extensively employed in Global Navigation Satellite System (GNSS)-based real-time orbit determination (RTOD) for microsatellites due to its low complexity. However, the performance of EKF-RTOD is markedly degraded when the microsatellite deviates from a stable Earth-pointing attitude and employs a low-cost receiver. Factor graph optimization (FGO), which addresses nonlinear problems through multiple iterations and re-linearization, has demonstrated superior accuracy and robustness compared to EKF in challenging environments such as urban canyons. In this study, we introduce a novel FGO-based RTOD (FGO-RTOD) approach, which integrates state transfer factors to establish temporal connections between state nodes across multiple epochs. Real-time processing is achieved through a sliding window mechanism combined with marginalization. This paper evaluates the performance of the proposed algorithm in a regular scenario using data from GRACE-FO-A, which maintains the Earth-pointing attitude and employs a high-performance receiver. The positioning results of GRACE-FO-A indicate that FGO-RTOD marginally outperforms EKF-RTOD in accuracy. Furthermore, the performance of FGO-RTOD is assessed in challenging scenarios using simulation data and on-orbit data from Tianping-2B microsatellite, which is not in an Earth-pointing attitude and employs a low-cost receiver. The simulation results reveal that FGO-RTOD reduces the Root Mean Square (RMS) of positioning error by 79.0% relative to EKF-RTOD and exhibits significantly enhanced smoothing. In the Tianping-2B experiments, FGO-RTOD reduces the RMS of carrier-phase ionosphere-free combination residuals from 2 cm to 1 cm relative to EKF-RTOD, alongside a substantial improvement in the ratio of valid observations. These findings underscore the effectiveness of FGO-RTOD in managing outlier measurements in challenging scenarios. Full article
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17 pages, 9943 KiB  
Article
Research on Micro-Propulsion Performance of Laser Ablation ADN-Based Liquid Propellant Enhanced by Chemical Energy
by Luyun Jiang, Jifei Ye, Chentao Mao, Baosheng Du, Haichao Cui, Jianhui Han, Yongzan Zheng and Yanji Hong
Aerospace 2025, 12(2), 149; https://doi.org/10.3390/aerospace12020149 - 16 Feb 2025
Viewed by 849
Abstract
The vigorous development of micro–nano satellites urgently requires satellite-borne propulsion systems as support. Pulsed laser ablation micro-propulsion can meet these high demands. Ammonium dinitramide (ADN), as a green monopropellant, can serve as the working substance for laser ablation. This work investigated the micro-propulsion [...] Read more.
The vigorous development of micro–nano satellites urgently requires satellite-borne propulsion systems as support. Pulsed laser ablation micro-propulsion can meet these high demands. Ammonium dinitramide (ADN), as a green monopropellant, can serve as the working substance for laser ablation. This work investigated the micro-propulsion performance of liquid propellants composed of ADN and water with different ADN mass fractions, aiming to clarify the enhancement effect of chemical energy. Through the single-pulse impulse measurement, the results show that the 70 wt.% ADN had a maximum specific impulse of 167.55 s, a 19% increase compared to H2O. The established semi-empirical model of the micro-propulsion performance fits well with the experimental data and can effectively explain the variations in the patterns of the propulsion’s parameters. The chemical energy’s actual rate of contribution to the increase in the kinetic energy was positively correlated with the ADN’s mass fraction and negatively correlated with the laser energy, with an actual contribution rate of 36% for 70 wt.% ADN at a laser energy of 60 mJ. Furthermore, based on the relationship between the ablation efficiency, chemical-specific energy, and laser specific energy, it was found that the ablation efficiency can be improved by increasing the chemical specific energy and reducing the laser specific energy while ensuring the breakdown. This work provides a scientific approach to quantitatively analyze the enhancement in the propulsion’s performance by chemical energy in laser micro-ablation, which is expected to be extended to other energetic liquid propellants. Full article
(This article belongs to the Special Issue Laser Propulsion Science and Technology (2nd Edition))
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19 pages, 6733 KiB  
Article
Real-Time Orbit Determination of Micro–Nano Satellite Using Robust Adaptive Filtering
by Jing Chen, Xiaojun Jin, Cong Hou, Likai Zhu, Zhaobin Xu and Zhonghe Jin
Sensors 2024, 24(24), 7988; https://doi.org/10.3390/s24247988 - 14 Dec 2024
Cited by 2 | Viewed by 960
Abstract
Low-performing GPS receivers, often used in challenging scenarios such as attitude maneuver and attitude rotation, are frequently encountered for micro–nano satellites. To address these challenges, this paper proposes a modified robust adaptive hierarchical filtering algorithm (named IARKF). This algorithm leverages robust adaptive filtering [...] Read more.
Low-performing GPS receivers, often used in challenging scenarios such as attitude maneuver and attitude rotation, are frequently encountered for micro–nano satellites. To address these challenges, this paper proposes a modified robust adaptive hierarchical filtering algorithm (named IARKF). This algorithm leverages robust adaptive filtering to dynamically adjust the distribution of innovation vectors and employs a fading memory weighted method to estimate measurement noise in real time, thereby enhancing the filter’s adaptability to dynamic environments. A segmented adaptive filtering strategy is introduced, allowing for flexible parameter adjustment in different dynamic scenarios. A micro–nano satellite equipped with a miniaturized dual-frequency GPS receiver is employed to demonstrate precise orbit determination capabilities. On-orbit GPS data from the satellite, collected in two specific scenarios—slow rotation and Earth-pointing stabilization—are analyzed to evaluate the proposed algorithm’s ability to cope with weak GPS signals and satellite attitude instability as well as to assess the achievable orbit determination accuracy. The results show that, compared to traditional Extended Kalman Filters (EKF) and other improved filtering algorithms, the IARKF performs better in reducing post-fit residuals and improving orbit prediction accuracy, demonstrating its superior robustness. The three-axes orbit determination internal consistency precision can reach the millimeter level. This work explores a feasible approach for achieving high-performance orbit determination in micro–nano satellites. Full article
(This article belongs to the Section Navigation and Positioning)
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16 pages, 6518 KiB  
Article
Design and On-Orbit Performance of Ku-Band Phased-Array Synthetic-Aperture Radar Payload System
by Wei Yan, Xiaomin Tan, Jiang Wu, Mingze Yuan, Hongxing Dang and Wujun Chang
Sensors 2024, 24(20), 6741; https://doi.org/10.3390/s24206741 - 20 Oct 2024
Cited by 3 | Viewed by 2188
Abstract
The current emphasis in the advancement of space-based synthetic-aperture radar (SAR) is on lightweight payloads under 100 kg with resolutions surpassing 1 m. This focus is directed toward meeting the launch criteria for multiple satellites on a single rocket and cutting costs. This [...] Read more.
The current emphasis in the advancement of space-based synthetic-aperture radar (SAR) is on lightweight payloads under 100 kg with resolutions surpassing 1 m. This focus is directed toward meeting the launch criteria for multiple satellites on a single rocket and cutting costs. This article discusses the creation and progress of a Ku-band SAR payload for the Taijing-4(03) satellite, launched on 23 January 2024 and accompanied by four other satellites. The SAR payload design was customized to meet the demands of a micro-nano satellite platform, resulting in a lightweight, flat design weighing less than 80 kg, seamlessly integrated with the plate-shaped satellite platform. The article also introduces a beam optimization strategy for the phased array SAR antenna, significantly boosting the SAR system’s performance. The SAR payload provides various operating modes like slide-spot, strip, Scan 1, Scan 2, and others, with a maximum achievable resolution exceeding 1 m. Extensive in-orbit testing of the payload produced numerous high-quality SAR images with potential uses in emergency disaster mitigation, safeguarding ecosystems, monitoring forests, managing crops, tracking sea ice, and more. Full article
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16 pages, 8241 KiB  
Article
Research on Space Operation Control of Air Float Satellite Simulator Based on Constraints Aware Particle Filtering-Nonlinear Model Predictive Control
by Lingfeng Xu, Danhe Chen, Chuangge Wang and Wenhe Liao
Electronics 2024, 13(17), 3571; https://doi.org/10.3390/electronics13173571 - 8 Sep 2024
Cited by 2 | Viewed by 1312
Abstract
This paper addresses the challenges of close proximity operations, such as rendezvous, docking, and fly-around maneuvers for micro/nano satellites, which require high control precision under the low power and limited computational capabilities of spacecraft. Firstly, a three-degree-of-freedom air float simulator platform is designed [...] Read more.
This paper addresses the challenges of close proximity operations, such as rendezvous, docking, and fly-around maneuvers for micro/nano satellites, which require high control precision under the low power and limited computational capabilities of spacecraft. Firstly, a three-degree-of-freedom air float simulator platform is designed for ground-based experiments. Subsequently, model predictive controllers based on constraints aware of particle filtering (CAPF-NMPC) are developed for executing operations such as approach, fly-around, and docking maneuvers. The results validate the effectiveness of the experimental system, demonstrating position control accuracy less than 0.03 m and attitude control accuracy less than 3°, maintaining lower computational resource consumption. This study offers a practical solution for the onboard deployment of optimized control algorithms, highlighting significant value for further engineering applications. Full article
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27 pages, 5300 KiB  
Article
Enhancing Sustainable Traffic Monitoring: Leveraging NanoSight–YOLO for Precision Detection of Micro-Vehicle Targets in Satellite Imagery
by Dudu Guo, Chenao Zhao, Hongbo Shuai, Jinquan Zhang and Xiaojiang Zhang
Sustainability 2024, 16(17), 7539; https://doi.org/10.3390/su16177539 - 30 Aug 2024
Cited by 1 | Viewed by 1767
Abstract
Satellite remote sensing technology significantly aids road traffic monitoring through its broad observational scope and data richness. However, accurately detecting micro-vehicle targets in satellite imagery is challenging due to complex backgrounds and limited semantic information hindering traditional object detection models. To overcome these [...] Read more.
Satellite remote sensing technology significantly aids road traffic monitoring through its broad observational scope and data richness. However, accurately detecting micro-vehicle targets in satellite imagery is challenging due to complex backgrounds and limited semantic information hindering traditional object detection models. To overcome these issues, this paper presents the NanoSight–YOLO model, a specialized adaptation of YOLOv8, to boost micro-vehicle detection. This model features an advanced feature extraction network, incorporates a transformer-based attention mechanism to emphasize critical features, and improves the loss function and BBox regression for enhanced accuracy. A unique micro-target detection layer tailored for satellite imagery granularity is also introduced. Empirical evaluations show improvements of 12.4% in precision and 11.5% in both recall and mean average precision (mAP) in standard tests. Further validation of the DOTA dataset highlights the model’s adaptability and generalization across various satellite scenarios, with increases of 3.6% in precision, 6.5% in recall, and 4.3% in mAP. These enhancements confirm NanoSight–YOLO’s efficacy in complex satellite imaging environments, representing a significant leap in satellite-based traffic monitoring. Full article
(This article belongs to the Section Sustainable Transportation)
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23 pages, 8884 KiB  
Article
Implementation and Verification of a Micro-Jet-Vane System of a Solid Rocket Motor for a Micro-Nano Satellite
by Gang Zhang, Wen Feng, Youwen Tan, Yang Liu and Weihua Hui
Aerospace 2024, 11(5), 384; https://doi.org/10.3390/aerospace11050384 - 10 May 2024
Cited by 1 | Viewed by 2695
Abstract
To achieve rapid vector maneuvering of a space micro-nano satellite, a micro-sized solid rocket motor was utilized as its propulsion system, and a micro-jet-vane-thrust-vector control system was devised. Computational fluid dynamics (CFD) numerical simulations were conducted on the designed micro-vane structure at various [...] Read more.
To achieve rapid vector maneuvering of a space micro-nano satellite, a micro-sized solid rocket motor was utilized as its propulsion system, and a micro-jet-vane-thrust-vector control system was devised. Computational fluid dynamics (CFD) numerical simulations were conducted on the designed micro-vane structure at various deflection angles to ascertain the lateral force and flow field characteristics. The motor’s combustion temperature is 1380 K. Therefore, materials such as 45 steel, alumina ceramics, and tungsten–molybdenum alloy were chosen for the jet vanes to carry out ground-based-motor-jet-ablation experiments and measure the ablation amount. Concurrently, experimental data, including lateral force, were gathered. The tests demonstrated that despite 45 steel having a higher melting point than the combustion temperature significant ablation still occurred. Alumina ceramics exhibited defects and experienced ablation and fragmentation post-test. In contrast, tungsten–molybdenum alloy, being a refractory metal, showed minimal ablation after testing, making it an ideal material for micro-jet vanes. At a 20° deflection of the jet vanes, the lateral force calculated via numerical simulation was 3.76 N, whereas the lateral force obtained from the test was approximately 3.8 N, resulting in an error within 1% and validating the numerical simulation’s validity and accuracy. The jet vanes can generate a maximum steering angle of 8°, thus ensuring the micro-nano satellite’s swift vector maneuvering at large angles. Full article
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17 pages, 5448 KiB  
Article
Mechanics of Pure Bending and Eccentric Buckling in High-Strain Composite Structures
by Jimesh D. Bhagatji, Oleksandr G. Kravchenko and Sharanabasaweshwara Asundi
Materials 2024, 17(4), 796; https://doi.org/10.3390/ma17040796 - 7 Feb 2024
Cited by 3 | Viewed by 1961
Abstract
To maximize the capabilities of nano- and micro-class satellites, which are limited by their size, weight, and power, advancements in deployable mechanisms with a high deployable surface area to packaging volume ratio are necessary. Without progress in understanding the mechanics of high-strain materials [...] Read more.
To maximize the capabilities of nano- and micro-class satellites, which are limited by their size, weight, and power, advancements in deployable mechanisms with a high deployable surface area to packaging volume ratio are necessary. Without progress in understanding the mechanics of high-strain materials and structures, the development of compact deployable mechanisms for this class of satellites would be difficult. This paper presents fabrication, experimental testing, and progressive failure modeling to study the deformation of an ultra-thin composite beam. The research study examines the deformation modes of a post-deployed boom under repetitive pure bending loads using a four-point bending setup and bending collapse failure under eccentric buckling. The material and fabrication challenges for ultra-thin, high-stiffness (UTHS) composite boom are discussed in detail. The continuum damage mechanics (CDM) model for the beam is calibrated using experimental coupon testing and was used for a finite element explicit analysis of the boom. It is shown that UTHS can sustain a bending radius of 14 mm without significant fiber and matrix damage. The finite element model accurately predicts the localized transverse fiber damage under eccentric buckling and buckling stiffness of 15.6 N/mm. The results of the bending simulation were found to closely match the experimental results, indicating that the simulation accurately shows deformation stages and predicts damage to the material. The findings of this research provide a better understanding of the structure characteristics with the progressive damage model of the UTHS boom, which can be used for designing a complex deployable payload for nano-micro-class satellites. Full article
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18 pages, 8905 KiB  
Article
Structure and Microchannel Catalytic Bed Performance of Silver Thin Films Prepared by Electroplating
by Yong Yang, Yinghua Ye and Ruiqi Shen
Catalysts 2024, 14(1), 39; https://doi.org/10.3390/catal14010039 - 5 Jan 2024
Cited by 3 | Viewed by 2161
Abstract
The morphology of catalysts in microchannels plays a crucial role in the orbital maneuvering and networking applications of micro/nano satellites using hydrogen peroxide as a unit propellant. In this paper, a microfluidic reaction chip was designed and fabricated to detect the reaction rate [...] Read more.
The morphology of catalysts in microchannels plays a crucial role in the orbital maneuvering and networking applications of micro/nano satellites using hydrogen peroxide as a unit propellant. In this paper, a microfluidic reaction chip was designed and fabricated to detect the reaction rate of the catalytic decomposition of hydrogen peroxide solution by a microchannel catalytic bed. In addition, a silver thin film prepared by constant-current electroplating was used as a substrate for the microchannel catalyst. The results show that the ratio of surface area to area of silver film and the average particle size of silver particles have a significant positive correlation on the reaction rate of catalytic decomposition, while the thickness, silver content, and surface roughness of the silver film have no significant effect on the reaction rate of catalytic decomposition. The catalytic performance of the microchannel catalytic bed of silver thin film is greatly influenced by the conditions of electroplating, namely, the electroplating temperature (T), time (t), and current (I). And when I = 0.3 mA, t = 180 s, and T = 60 °C, the microchannel catalytic bed of the silver film prepared by electroplating reaches the optimal reaction rate for the catalytic decomposition of hydrogen peroxide solution. This study has the best process parameters for the design and optimization of heterogeneous catalysts applied to microfluidic reactors. Full article
(This article belongs to the Section Catalytic Reaction Engineering)
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13 pages, 5988 KiB  
Article
Development of a Laser Micro-Thruster and On-Orbit Testing
by Jifei Ye, Sibo Wang, Hao Chang, Yanji Hong, Nanlei Li, Weijing Zhou, Baoyu Xing, Bangdeng Du and Chengyin Xie
Aerospace 2024, 11(1), 23; https://doi.org/10.3390/aerospace11010023 - 26 Dec 2023
Cited by 6 | Viewed by 2373
Abstract
Laser micro-thrust technology is a type of propulsion that uses a laser beam to ablate a propellant such as a metal or plastic. The ablated material is expelled out the back of the spacecraft, generating thrust. The technology has the advantages of high [...] Read more.
Laser micro-thrust technology is a type of propulsion that uses a laser beam to ablate a propellant such as a metal or plastic. The ablated material is expelled out the back of the spacecraft, generating thrust. The technology has the advantages of high control precision, high thrust–power ratios, and excellent performances, and it has played an important role in the field of micro-propulsion. In this study, a solid propellant laser micro-thruster was developed and then applied for the attitude control of satellites during on-orbit tests. The micro-thruster had a volume of 0.5 U, a weight of 440 g, and a thrust range of 10 μN–0.6 mN. The propellant, 87% glycidyl azide polymer (GAP) + 10% ammonium perchlorate (AP) + 3% carbon nano-powder, was supplied via a double-layer belt, and the average power was less than 10 W. We present the development of the laser micro-thruster, as well as the results regarding the thruster propulsion performance. The thruster was launched into orbit on 27 February 2022 with the Chuangxin Leishen Satellite developed by Spacety. The on-orbit test of the thruster for satellite attitude control was carried out. The thruster was successfully fired in space and played an obvious role in the attitude control of the satellite. The experimental results show that the thrust is about 315 μN. Full article
(This article belongs to the Special Issue Laser Propulsion Science and Technology)
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17 pages, 4724 KiB  
Article
Simulation of, Optimization of, and Experimentation with Small Heat Pipes Produced Using Selective Laser Melting Technology
by Jianfeng Zhou, Lai Teng, Yinyi Shen and Zhonghe Jin
Materials 2023, 16(21), 6946; https://doi.org/10.3390/ma16216946 - 29 Oct 2023
Cited by 2 | Viewed by 2099
Abstract
With the development of microsatellite technology, the heat generated by onboard components is increasing, leading to a growing demand for improved thermal dissipation in small satellites. Metal powder additive manufacturing technology offers the possibility of customizing and miniaturizing heat pipes to meet the [...] Read more.
With the development of microsatellite technology, the heat generated by onboard components is increasing, leading to a growing demand for improved thermal dissipation in small satellites. Metal powder additive manufacturing technology offers the possibility of customizing and miniaturizing heat pipes to meet the specific requirements of small satellites. This article introduces a small-scale heat pipe designed using selective laser melting (SLM) technology. The heat pipe’s material, structure, and internal working fluid were determined based on mission requirements. Subsequently, the SolidWorks 2021 software was used for heat pipe modeling, and the ANSYS 2021R2 finite element analysis software was employed to simulate the heat transfer performance of the designed heat pipe, confirming its feasibility. The heat pipe’s structure was optimized using multi-objective regression analysis, considering various structural parameters, such as the channel diameter, vapor chamber height, and narrow gap width. The simulation results demonstrate that the optimized heat pipe achieved a 10.5% reduction in thermal resistance and an 11.6% increase in equivalent thermal conductivity compared to the original heat pipe. Furthermore, compared to conventional metal heat-conducting rods, the optimized heat pipe showed a 38.5% decrease in thermal resistance and a 62.19% increase in equivalent thermal conductivity. The heat pipe was then fabricated using a 3D printer (EOS M280), and a vacuum experimental system was established to investigate its heat transfer characteristics. The experimental results show that the heat pipe operated most efficiently at a heating power of 20 W, reached its maximum heat transfer capacity at 22 W, and had an optimal fill ratio of 30%. These results highlight the excellent performance of the heat pipe and the promising application prospects for SLM technology in the field of small satellites. Full article
(This article belongs to the Special Issue 3D & 4D Printing in Engineering Applications)
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