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Keywords = micro-macro-porosity

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26 pages, 4761 KiB  
Article
Effect of Use of Alkaline Waste Materials as a CO2 Sink on the Physical and Mechanical Performance of Eco-Blended Cement Mortars—Comparative Study
by Ana María Moreno de los Reyes, María Victoria Paredes, Ana Guerrero, Iñigo Vegas-Ramiro, Milica Vidak Vasić and Moisés Frías
Materials 2025, 18(14), 3238; https://doi.org/10.3390/ma18143238 - 9 Jul 2025
Viewed by 274
Abstract
This research paper provides new insights into the impact of accelerated mineralization of alkaline waste materials on the physical and mechanical behavior of low-carbon cement-based mortars. Standardized eco-cement mortars were prepared by replacing Portland cement with 7% and 20% proportions of three alkaline [...] Read more.
This research paper provides new insights into the impact of accelerated mineralization of alkaline waste materials on the physical and mechanical behavior of low-carbon cement-based mortars. Standardized eco-cement mortars were prepared by replacing Portland cement with 7% and 20% proportions of three alkaline waste materials (white ladle furnace slag, biomass ash, and fine concrete waste fraction) that had been previously carbonated in a static reactor at predefined humidity and CO2 concentration. The mortars’ physical (total/capillary water absorption, electrical resistivity) and mechanical properties (compressive strength up to 90 d of curing) were analyzed, and their microstructures were examined using mercury intrusion porosimetry and computed tomography. The results reveal that carbonated waste materials generate a greater heat of hydration and have a lower total and capillary water absorption capacity, while the electrical resistivity and compressive strength tests generally indicate that they behave similarly to mortars not containing carbonated minerals. Mercury intrusion porosimetry (microporosity) indicates an increase in total porosity, with no clear refinement versus non-carbonated materials, while computed tomography (macroporosity) reveals a refinement of the pore structure with a significant reduction in the number of larger pores (>0.09 mm3) and intermediate pores (0.001–0.09 mm3) when carbonated residues are incorporated that varies depending on waste material. The construction and demolition waste (CCDW-C) introduced the best physical and mechanical behavior. These studies confirm the possibility of recycling carbonated waste materials as low-carbon supplementary cementitious materials (SCMs). Full article
(This article belongs to the Section Construction and Building Materials)
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11 pages, 2925 KiB  
Article
Micro-Mechanism of Strength for Cement-Treated Soil Based on the SEM Experiment: Qualitative and Quantitative Analysis
by Liyang Xu, Riqing Xu, Qingfeng Lin, Guohui Feng, Chang Yuan and Zhi Ding
Buildings 2025, 15(13), 2370; https://doi.org/10.3390/buildings15132370 - 6 Jul 2025
Viewed by 211
Abstract
The strength of cement-treated soil (CTS) is influenced by a range of complex factors. Investigating the microstructure of cement-treated soil provides a fundamental understanding of its strength evolution. This study explores the micro-mechanism of strength in cement-treated soil through qualitative and quantitative analyses. [...] Read more.
The strength of cement-treated soil (CTS) is influenced by a range of complex factors. Investigating the microstructure of cement-treated soil provides a fundamental understanding of its strength evolution. This study explores the micro-mechanism of strength in cement-treated soil through qualitative and quantitative analyses. Unconfined compressive strength (UCS) tests were conducted on two types of cement-treated soils with different curing ages. Microstructural images were obtained via Scanning Electron Microscopy (SEM), from which micro-parameters—including image porosity (ns), mean shape factor (F), particle grading entropy (Ge), and directional probability entropy (Hm)—were obtained. Finally, the Grey Relation Analysis (GRA) method was employed to evaluate the relative importance of these micro-parameters in influencing strength. And the micro-mechanism of strength was discussed. Results show that these variations of cement-treated soil strength are primarily governed by porosity, particle shape, size, and arrangement. GRA results indicate that particle grading entropy (Ge) has the greatest impact on CTS strength, followed by image porosity (ns). In contrast, mean shape factor (F) and directional probability entropy (Hm) have relatively lower impacts. The order of influence is Ge>ns>F and Hm, suggesting that changing particle grading entropy (Ge) is recommended to achieve higher CTS strength more efficiently. Finally, a polynomial relation between Ge and strength is proposed and the sensitivity analysis indicates that the best value of Ge for Hangzhou CTS is 0.3125 and for Taizhou CTS is 0.5. The corresponding UCSs are 56.96 kPa and 425.8704 kPa, respectively. These findings contribute to optimizing the strength of cement-treated soils and provide insights into the micro-mechanisms underlying macro-scale material properties. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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25 pages, 3738 KiB  
Article
Morphometric, Biomechanical and Macromolecular Performances of β-TCP Macro/Micro-Porous Lattice Scaffolds Fabricated via Lithography-Based Ceramic Manufacturing for Jawbone Engineering
by Carlo Mangano, Nicole Riberti, Giulia Orilisi, Simona Tecco, Michele Furlani, Christian Giommi, Paolo Mengucci, Elisabetta Giorgini and Alessandra Giuliani
J. Funct. Biomater. 2025, 16(7), 237; https://doi.org/10.3390/jfb16070237 - 28 Jun 2025
Viewed by 981
Abstract
Effective bone tissue regeneration remains pivotal in implant dentistry, particularly for edentulous patients with compromised alveolar bone due to atrophy and sinus pneumatization. Biomaterials are essential for promoting regenerative processes by supporting cellular recruitment, vascularization, and osteogenesis. This study presents the development and [...] Read more.
Effective bone tissue regeneration remains pivotal in implant dentistry, particularly for edentulous patients with compromised alveolar bone due to atrophy and sinus pneumatization. Biomaterials are essential for promoting regenerative processes by supporting cellular recruitment, vascularization, and osteogenesis. This study presents the development and characterization of a novel lithography-printed ceramic β-TCP scaffold, with a macro/micro-porous lattice, engineered to optimize osteoconduction and mechanical stability. Morphological, structural, and biomechanical assessments confirmed a reproducible microarchitecture with suitable porosity and load-bearing capacity. The scaffold was also employed for maxillary sinus augmentation, with postoperative evaluation using micro computed tomography, synchrotron imaging, histology, and Fourier Transform Infrared Imaging analysis, demonstrating active bone regeneration, scaffold resorption, and formation of mineralized tissue. Advanced imaging supported by deep learning tools revealed a well-organized osteocyte network and high-quality bone, underscoring the scaffold’s biocompatibility and osteoconductive efficacy. These findings support the application of these 3D-printed β-TCP scaffolds in regenerative dental medicine, facilitating tissue regeneration in complex jawbone deficiencies. Full article
(This article belongs to the Special Issue Functional Biomaterial for Bone Regeneration)
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20 pages, 10249 KiB  
Article
The Effect of Cementation on Microstructural Evolution and Particle Characteristics of Calcareous Sand Under Triaxial Loading
by Wanying Wang, Jiepeng Huang, Degao Chen, Qingzi Luo and Bingxiang Yuan
Buildings 2025, 15(12), 2041; https://doi.org/10.3390/buildings15122041 - 13 Jun 2025
Viewed by 389
Abstract
Calcareous sands are widely distributed across the South China Sea’s continental shelf and coastlines. Understanding their mechanical behavior and microstructural evolution under cementation is critical for coastal engineering applications. While previous studies have investigated cemented calcareous sands, the comparative analyses of particle breakage [...] Read more.
Calcareous sands are widely distributed across the South China Sea’s continental shelf and coastlines. Understanding their mechanical behavior and microstructural evolution under cementation is critical for coastal engineering applications. While previous studies have investigated cemented calcareous sands, the comparative analyses of particle breakage and microstructural characteristics between cemented and pure sands remain limited. This study combines triaxial compression tests with X-ray CT scanning and Digital Volume Correlation analysis to systematically examine both material types. Pre- and post-loading CT scans enabled the detailed tracking of microstructural transformations. Results demonstrate that cemented specimens exhibit higher strength–stiffness properties with strain-softening behavior compared to pure sand under 200 kPa confining pressures. A quantitative analysis revealed greater particle breakage in cemented sand, while pure sand showed more pronounced increases in particle sphericity and the aspect ratio during deformation, accompanied by reduced porosity variation along specimen height (coefficient of variation decreased from 15.2% to 12.8% for pure sand. Microstructural analysis indicated moderate increases in pore sphericity and reduced anisotropy in both materials. Fractal dimension analysis demonstrated more significant structural reorganization in cemented sands. Both materials exhibited increases in key morphological parameters, including the throat equivalent radius, channel length, pore equivalent radius, and coordination number, with changes being more substantial in cemented sands. Within shear band regions, cemented sands displayed marked reductions in pore and throat quantities. These findings elucidate fundamental relationships between cementation effects and micro–macro mechanical responses, providing theoretical support for geotechnical applications involving calcareous sands. Full article
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26 pages, 14460 KiB  
Article
Identifying the Key Control Factors of Deep Marine Shale Gas Reservoirs: A Case Study on Lower Cambrian Fine-Grained Sedimentary Rocks in Cen Gong, Guizhou, China
by Dahai Wang, Lichi Ma, Qian Yu, Tao Zhang, Jian Bai, Chuan An, Chuntang Li and Jun Peng
Minerals 2025, 15(5), 505; https://doi.org/10.3390/min15050505 - 9 May 2025
Viewed by 449
Abstract
This study identifies the following three key factors controlling shale gas reservoirs in the lower Cambrian Niutitang Formation, northern Guizhou, China: sedimentary features, diagenetic modification, and stable tectonic conditions. This research addresses gaps in previous studies by investigating how tectonic and diagenetic conditions [...] Read more.
This study identifies the following three key factors controlling shale gas reservoirs in the lower Cambrian Niutitang Formation, northern Guizhou, China: sedimentary features, diagenetic modification, and stable tectonic conditions. This research addresses gaps in previous studies by investigating how tectonic and diagenetic conditions contribute to the unique characteristics of shale gas enrichment in tectonically complex areas with high thermal maturity (Ro > 2.5%). Sedimentary conditions revealed a positive correlation between total organic carbon (TOC) content and gas adsorption capacity, with higher TOC enhancing adsorption. Experimental data indicate that the TOC content (2.33%–9.07%) significantly correlates with methane adsorption capacity (Langmuir volume VL = 1.87–8.78 cm3/g at 30 °C and 10 MPa), as evidenced by the linear relationship between TOC and VL in shale samples. Clay mineral content exhibited a dual role as moderate levels (15%–25%) improved adsorption, while excessive amounts (>30%) reduced efficiency due to pore occlusion. Diagenesis, including compaction, cementation, and thermal evolution of organic matter, significantly reshaped reservoir porosity. Quantitative analysis of core samples demonstrates that compaction caused a porosity reduction of 18%–25% in samples with burial depths exceeding 1500 m, thereby influencing gas retention capacity. The reservoir has entered the anchizone (average vitrinite reflectance Ro = 2.54%), characterized by advanced organic matter maturation and widespread organic porosity development. Tectonic activity was critical for gas retention; intense tectonic activity led to shallower burial depths and gas loss, whereas structurally stable areas favored preservation. This study emphasizes the significance of tectonic conditions and their role in maintaining gas reservoirs in the anchizone, reconciling discrepancies in gas storage mechanisms observed in basins with similar TOC and thermal maturity. In summary, deep marine shale gas enrichment relies on the synergistic effects of high-quality sedimentary foundations (TOC > 4%, quartz > 30%), diagenetic evolution optimizing pore structures, and stable tectonic conditions ensuring gas retention. These findings provide new insights into the exploration of shale gas in complex tectonic regions and offer a framework for improving prediction models in shale gas enrichment by integrating micro-scale organic–inorganic interactions with macro-scale tectonic controls. Full article
(This article belongs to the Special Issue Element Enrichment and Gas Accumulation in Black Rock Series)
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21 pages, 7700 KiB  
Article
Reservoir Characteristics and Diagenetic Evolution of Lower Cretaceous in Baibei Sag, Erlian Basin, Northern China
by Hongwei Tian, Zhanli Ren, Kai Qi, Jian Liu, Sasa Guo, Zhuo Han, Juwen Yao and Lijun Zhu
Processes 2025, 13(5), 1391; https://doi.org/10.3390/pr13051391 - 2 May 2025
Viewed by 384
Abstract
In recent years, the exploration of the Baibei Sag, located in the west of the Erlian Basin, has remained relatively underdeveloped. The Lower Cretaceous of the Baibei Sag hosts multiple tight sandstone reservoirs; however, research on the macro- and micro-characteristics, as well as [...] Read more.
In recent years, the exploration of the Baibei Sag, located in the west of the Erlian Basin, has remained relatively underdeveloped. The Lower Cretaceous of the Baibei Sag hosts multiple tight sandstone reservoirs; however, research on the macro- and micro-characteristics, as well as the controlling factors of these reservoirs, is relatively limited. This study selected 105 Lower Cretaceous sandstone samples from the Baibei Sag for core observation, casting thin sections, scanning electron microscopy, X-ray diffraction, and high-pressure mercury intrusion analysis. The reservoir’s physical properties, pore throat structure, and diagenesis process were studied. The results indicate that the reservoir lithology is mainly composed of feldspar lithic sandstone, with an average composition of 44.3% lithic, 34.6% quartz, and 21.2% feldspar. The clay minerals in the interstitial material are primarily illite (69.3%) and illite–smectite mixed layers (12.7%), with smaller amounts of chlorite (10.9%) and kaolinite (7.2%), while smectite content is very low. The physical property analysis results indicate that the average effective porosity of the Tengger Formation sandstone is 3.3%. The average permeability is 0.01 × 10−3 μm2. The average effective porosity of the Aershan Formation sandstone is 0.86%, and the average permeability is 0.05 × 10−3 μm2. The Tengger Formation and Aershan Formation are both tight sandstone reservoirs. The analysis of pore throat structure shows that the reservoir space is mainly composed of dissolution pores. Three types of pore throat structures were identified, and corresponding pore models were established. Based on burial history and organic matter evolution characteristics, this study establishes a diagenetic evolution sequence of the Lower Cretaceous sandstone reservoir. Analysis suggests that the pore throat structure of different reservoir types is mainly controlled by material composition. In the process of diagenetic evolution, the Tengger Formation and Aershan Formation are in the Middle diagenetic stage A. Compaction and cementation are the main reasons for low porosity, while the dissolution improves reservoir performance. The intergranular and intragranular dissolution pores formed by dissolution are the main storage spaces of the reservoir. The early tectonic fractures are filled with calcite, and the residual small-scale fractures play a role in improving permeability. Full article
(This article belongs to the Section Energy Systems)
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23 pages, 17695 KiB  
Article
Exploring Pore Structure Features, Crack Propagation and Failure Behavior of Fiber Reinforced Foam Tail Fill by CT Imaging and 3D Reconstruction
by Tingting Jiang, Shuai Cao and Erol Yilmaz
Minerals 2025, 15(4), 354; https://doi.org/10.3390/min15040354 - 28 Mar 2025
Cited by 1 | Viewed by 494
Abstract
Fiber-reinforced foam tail fill (FRFTF) has been widely investigated in the field of foamed backfill because of its high strength and toughness. However, the fiber enhancement and damage mechanism of FRFTF still need to be further explored. The pore crack growth and particle [...] Read more.
Fiber-reinforced foam tail fill (FRFTF) has been widely investigated in the field of foamed backfill because of its high strength and toughness. However, the fiber enhancement and damage mechanism of FRFTF still need to be further explored. The pore crack growth and particle structure distribution features of three kinds of basalt (B), polypropylene (PP), and glass (G) fibers on FRFTF were explored. The porosity, fracture, sphericity, and fractal dimension of FRFTF were quantitatively probed by X-ray micro-computed tomography combined with uniaxial compression (UCS) and SEM, while the spatial distribution of porosity and fracture of FRFTF was analyzed by 3D reconstruction technology. Laboratory findings demonstrate that the porosity of glass fiber increases from 1.46% to 4.74% with the increase of fiber content from 0.3% to 0.9%. This is related to the weak adhesion between the backfill and the fiber. Adding fiber and blowing agents could well enhance the pore distribution and morphology of FRFTF, reduce the number of principal cracks trapped within backfill specimens, and maintain the structure’s integrity. The relationship between FRFTF’s UCS value and porosity/fracture is closely related to the nature and quantity of fibers, and the overall performance of glass fiber is the best among others. As the quality of glass fiber shifts from 0.3% to 0.9%, the fill specimen’s UCS value is adversely correlated with the porosity. In the current study, the internal connection and damage mechanism of FRFTFs are studied microscopically. The combination of macro-mechanical strength and microscopic mechanism provides a new research idea for FRFTF materials during the implementation of the fully mechanized mining technology in hard rock mines. Full article
(This article belongs to the Special Issue Cemented Mine Waste Backfill: Experiment and Modelling: 2nd Edition)
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19 pages, 9044 KiB  
Article
An Efficient Method for Generating a Super-Sized and Heterogeneous Pore-Throat Network Model of Rock
by Chunlei Yu, Wenbin Chen, Junjian Li and Shuoliang Wang
Appl. Sci. 2025, 15(3), 1047; https://doi.org/10.3390/app15031047 - 21 Jan 2025
Viewed by 834
Abstract
The super-sized pore-throat network model can reflect both microscopic pore characteristics and macroscopic heterogeneity and is excellent in describing cross-scale flow fields. At present, there is no algorithm that can generate a micro pore-throat network model at a macro reservoir scale. This study [...] Read more.
The super-sized pore-throat network model can reflect both microscopic pore characteristics and macroscopic heterogeneity and is excellent in describing cross-scale flow fields. At present, there is no algorithm that can generate a micro pore-throat network model at a macro reservoir scale. This study examines algorithms for super-sized pore-throat network reconstruction using actual core sample data. It conducts a random simulation of mineral growth and dissolution under the constraints of four microscopic pore structure parameters: porosity, coordination number, pore radius, and throat radius. This approach achieves high-precision, super-sized, and regional pore-throat network modeling. Comparative analysis shows that these four parameters effectively guide the random growth process of super-sized pore-throat networks. The overall similarity between the generated pore-throat network model and real core samples is 88.7% on average. In addition, the algorithm can partition and control the generation of pore-throat networks according to sedimentary facies. The 100-megapixel model with 85,000 pores was generated in 455.9 s. This method can generate cross-scale models and provides a basis for cross-scale modeling in physical simulation experiments and numerical simulations. Full article
(This article belongs to the Special Issue Development and Production of Oil Reservoirs)
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16 pages, 7374 KiB  
Article
Effect of Roundness and Surface Roughness of Foundry Sand on the Temperature Change of Sand Cores for Aluminum Casting
by Taekyu Ha, Jongmin Kim, Youngki Lee, Byungil Kang and Youngjig Kim
Metals 2025, 15(1), 88; https://doi.org/10.3390/met15010088 - 18 Jan 2025
Viewed by 1029
Abstract
Organic binder in sand cores, such as phenol-formaldehyde binder, rapidly decomposes above 550 K, releasing gases including volatile organic compounds (VOCs) and hydrocarbon gases. A rapid temperature rise in the core increases gas evolution during the casting process. The roundness and surface roughness [...] Read more.
Organic binder in sand cores, such as phenol-formaldehyde binder, rapidly decomposes above 550 K, releasing gases including volatile organic compounds (VOCs) and hydrocarbon gases. A rapid temperature rise in the core increases gas evolution during the casting process. The roundness and surface roughness of foundry sand particles influence temperature changes in sand cores. This study investigates how these factors affect temperature change in packed sand beds and cores and the gas porosity at the interface between the core and the A356 Al castings. Temperature changes were measured using three types of sand: angular artificial sand (AAS), natural sand (NS) with different roundness and surface roughness, and polished AAS with a smooth surface. Additionally, the temperature rise in cores was measured with varying proportions of AAS. Packed sand beds and cores with low roundness and rough surface morphology form macro and micro-gaps due to high porosity and surface roughness. These gaps, filled with interstitial gas of low thermal conductivity, hinder heat conduction. Delaying the temperature rise of the core could reduce weight loss from binder decomposition, thereby decreasing gas porosity at the interface between the A356 Al castings and the core. These findings on the effects of roundness and surface roughness on temperature changes in packed sand beds and cores provide methods for reducing gas emission during the casting process. Full article
(This article belongs to the Special Issue Structure and Properties of Aluminium Alloys 2024)
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21 pages, 5790 KiB  
Article
Sealing Effects on Organic Pore Development in Marine Shale Gas: New Insights from Macro- to Micro-Scale Analyses
by Qiumei Zhou, Hao Xu, Wen Zhou, Xin Zhao, Ruiyin Liu and Ke Jiang
Energies 2025, 18(1), 193; https://doi.org/10.3390/en18010193 - 5 Jan 2025
Cited by 1 | Viewed by 771
Abstract
The physics of how organic pores change under high thermal evolution conditions in overmature marine shale gas formations remains unclear. In this study, systematic analyses at the macro- to micro-scales were performed to reveal the effects of the sealing capacity on organic pore [...] Read more.
The physics of how organic pores change under high thermal evolution conditions in overmature marine shale gas formations remains unclear. In this study, systematic analyses at the macro- to micro-scales were performed to reveal the effects of the sealing capacity on organic pore development. Pyrolysis experiments were conducted in semi-closed and open systems which provided solid evidence demonstrating the importance of the sealing capacity. Low-maturity marine shale samples from the Dalong Formation were used in the pyrolysis experiments, which were conducted at 350 °C, 400 °C, 450 °C, 500 °C, 550 °C, and 600 °C. The pore characteristics and geochemical parameters of the samples were examined after each thermal simulation stage. The results showed that the TOC of the semi-closed system decreased gradually, while the TOC of the open system decreased sharply at 350 °C and exhibited almost no change thereafter. The maximum porosity, specific surface area, and pore volume of the semi-closed system (10.35%, 2.99 m2/g, and 0.0153 cm3/g) were larger than those of the open system (3.87%, 1.97 m2/g, and 0.0059 cm3/g). In addition, when the temperature was 600 °C, the pore diameter distribution in the open system was 0.001–0.1 μm, while the pore diameter distribution in the semi-closed system was 0.001–10 μm. The pore volumes of the macropores and mesopores in the semi-closed system remained larger than those in the open system. The pore volumes of the micropores in the semi-closed and open systems were similar. The pyrolysis results indicated that (1) the pressure difference caused by the sealing capacity controls organic pore development; (2) organic pores developed in the semi-closed system, and the differences between the two systems mainly occurred in the overmature stage; and (3) the differences were caused by changes in the macropore and mesopore volumes, not the micropore volume. It was concluded that the sealing capacity is the key factor for gas pore generation in the overmature stage of marine shale gas reservoirs when the organic matter (OM) type, volume, and thermal evolution degree are all similar. The macropores and mesopores are easily affected by the sealing conditions, but the micropores are not. Finally, the pyrolysis simulation results were validated with the Longmaxi shale and Qiongzhusi shale properties. The Longmaxi shale is similar to semi-closed system, and the Qiongzhusi shale is similar to open system. Two thermal evolution patterns of organic pore development were proposed based on the pyrolysis results. This study provides new insights into the evolution patterns of organic pores in marine shale gas reservoirs. Full article
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17 pages, 5515 KiB  
Article
Application of a Reservoir Classification Method Based on Core Data from Offshore Tight Reservoirs: A Case Study of the Liushagang Formation in the Beibu Basin
by Xinchen Gao, Liang Wang, Zihao Zeng, Qiangyu Li, Yuhang Jin and Kangliang Guo
Processes 2024, 12(11), 2510; https://doi.org/10.3390/pr12112510 - 11 Nov 2024
Viewed by 1085
Abstract
Several methods are currently used to test offshore tight reservoirs. However, the effectiveness of these applications varies among wells, and some exhibit unclear reservoir classifications. These issues lead to difficulties in decision-making during tests and result in higher testing costs. Therefore, to address [...] Read more.
Several methods are currently used to test offshore tight reservoirs. However, the effectiveness of these applications varies among wells, and some exhibit unclear reservoir classifications. These issues lead to difficulties in decision-making during tests and result in higher testing costs. Therefore, to address this issue, this study used reservoirs in the Liushagang Formation of the Beibu Basin as the research object and employed core data to apply the multi-stage FZI method. This method computes the FZI and its cumulative probability, classifying the target reservoir into seven distinct types. According to the Winland R35 method, the target reservoir was classified into five distinct types. Seven characteristic parameters were selected based on the mercury injection experimental data. The K-means clustering method was then used to classify the target reservoirs into two types. The conclusions were that, in this formation, there is predominantly low to extra-low porosity and extra-low to ultra-low permeability. According to relationship models, logged porosity can be used to calculate effective permeability. Combining the multi-stage FZI method with the K-means clustering method for reservoir classification is recommended. This integrated approach facilitates a more comprehensive analysis of the characteristics of offshore low-permeability tight reservoirs at both macro and micro scales after classification. This research provides key insights for enhancing offshore well production. Full article
(This article belongs to the Special Issue Advances in Unconventional Reservoir Development and CO2 Storage)
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26 pages, 7271 KiB  
Article
Microstructural Evaluation and Linkage to the Engineering Properties of Metal-Ion-Contaminated Clay
by Yikun Chen, Ya Chu, Chao Yan, Wei Duan and Aimin Han
Materials 2024, 17(21), 5320; https://doi.org/10.3390/ma17215320 - 31 Oct 2024
Cited by 2 | Viewed by 780
Abstract
The rapid progress of urbanization and industrialization has led to the accumulation of large amounts of metal ions in the environment. These metal ions are adsorbed onto the negatively charged surfaces of clay particles, altering the total surface charge, double-layer thickness, and chemical [...] Read more.
The rapid progress of urbanization and industrialization has led to the accumulation of large amounts of metal ions in the environment. These metal ions are adsorbed onto the negatively charged surfaces of clay particles, altering the total surface charge, double-layer thickness, and chemical bonds between the particles, which in turn affects the interactions between them. This causes changes in the microstructure, such as particle rearrangement and pore morphology adjustments, ultimately altering the mechanical behavior of the soil and reducing its stability. This study explores the effects of four common metal ions, including monovalent alkali metal ions (Na+, K+) and divalent heavy metal ions (Pb2+, Zn2+), with a focus on how ion valence and concentration impact the soil’s microstructure and mechanical properties. Microstructural tests show that metal ion incorporation reduces particle size, increases clay content, and transforms the structure from layered to honeycomb-like. Small pores decrease while large pores dominate, reducing the specific surface area and pore volume, while the average pore size increases. Although cation exchange capacity decreases, cation adsorption density per unit surface area increases. Monovalent ions primarily disperse the soil structure, while divalent ions induce coagulation. Macro-mechanical tests reveal that metal ion contamination reduces porosity under loading, with compressibility rises as the ion concentration increases. Soils contaminated with alkali metal ions shows higher compression coefficients at all loads, while heavy metal ions cause higher compression under lower loads. Shear strength, the internal friction angle, and cohesion in metal-ion-contaminated clay decrease compared to uncontaminated field-state clay, with greater declines at higher ion concentrations. The Micropore Morphology Index and hydro-pore structural parameter effectively characterize both micro- and macrostructural properties, establishing a quantitative relationship between HPSP and the engineering properties of metal-ion-contaminated clay. Full article
(This article belongs to the Special Issue Alkali-Activated Binders: Properties and Applications in Construction)
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21 pages, 15978 KiB  
Article
Attenuation Law of Performance of Concrete Anti-Corrosion Coating under Long-Term Salt Corrosion
by Tao Fan, Yongchang Wu, Mingda Yang, Peng Xu, Yongqing Li, Laifa Wang and Huaxin Chen
Coatings 2024, 14(10), 1249; https://doi.org/10.3390/coatings14101249 - 30 Sep 2024
Cited by 2 | Viewed by 1388
Abstract
In saline soil areas, the concrete piers of concrete bridges experience long-term corrosion, mainly caused by chloride salts due to alternating temperature changes. Waterborne concrete coatings are prone to failure in this aggressive salt environment. Implementing coating protection measures can improve the durability [...] Read more.
In saline soil areas, the concrete piers of concrete bridges experience long-term corrosion, mainly caused by chloride salts due to alternating temperature changes. Waterborne concrete coatings are prone to failure in this aggressive salt environment. Implementing coating protection measures can improve the durability of concrete and enhance the service life of bridges. However, the effectiveness and longevity of coatings need further research. In this paper, three types of waterborne concrete anti-corrosion coatings were applied to analyze the macro and micro surface morphology under wet–dry cycles and long-term immersion conditions. Various indicators such as glossiness, color difference, and adhesion of the coatings were tested during different cyclic periods. The chloride ion distribution characteristics of the buried concrete coatings in saline soil, the macro morphology analysis of chloride ion distribution regions, and the micro morphology changes of the coatings under different corrosion times were also investigated. The results showed that waterborne epoxy coatings (ES), waterborne fluorocarbon coatings (FS), and waterborne acrylic coatings (AS) all gradually failed under long-term salt exposure, with increasing coating porosity, loss of internal fillers, and delamination. The chloride ion content inside the concrete decreased with increasing depth at the same corrosion time, while the chloride ion content at the same depth increased with time. The chloride ion distribution boundary in the cross-section of concrete with coating protection was not significant, while the chloride ion distribution boundary in the cross-section of untreated concrete gradually contracted towards the concrete core with increasing corrosion time. During the corrosion process in saline soil, the coatings underwent three stages: adherence of small saline soil particles, continuous increase in adhered material area, and multiple layers of uneven coverage by saline soil. The failure process of the coatings still required erosive ions to infiltrate the surface through micropores. The predicted lifespans of FS, ES, and AS coatings, obtained through weighted methods, were 2.45 years, 2.48 years, and 2.74 years, respectively, which were close to the actual lifespans observed in salt environments. The developed formulas effectively reflect the corrosion patterns of different resin-based coatings under salt exposure, providing a basis for accurately assessing the corrosion behavior and protective effectiveness of concrete under actual environmental factors. Full article
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14 pages, 4065 KiB  
Article
Carbon-Supported Fe-Based Catalyst for Thermal-Catalytic CO2 Hydrogenation into C2+ Alcohols: The Effect of Carbon Support Porosity on Catalytic Performance
by Yongjie Chen, Lei Jiang, Simin Lin, Pei Dong, Xiaoli Fu, Yang Wang, Qiang Liu and Mingbo Wu
Molecules 2024, 29(19), 4628; https://doi.org/10.3390/molecules29194628 - 29 Sep 2024
Cited by 2 | Viewed by 1953
Abstract
Carbon materials supported Fe-based catalysts possess great potential for the thermal-catalytic hydrogenation of CO2 into valuable chemicals, such as alkenes and oxygenates, due to the excellent active sites’ accessibility, appropriate interaction between the active site and carbon support, as well as the [...] Read more.
Carbon materials supported Fe-based catalysts possess great potential for the thermal-catalytic hydrogenation of CO2 into valuable chemicals, such as alkenes and oxygenates, due to the excellent active sites’ accessibility, appropriate interaction between the active site and carbon support, as well as the excellent capacities in C-O bond activation and C-C bond coupling. Even though tremendous progress has been made to boost the CO2 hydrogenation performance of carbon-supported Fe-based catalysts, e.g., additives modification, the choice of different carbon materials (graphene or carbon nanotubes), electronic property tailoring, etc., the effect of carbon support porosity on the evolution of Fe-based active sites and the corresponding catalytic performance has been rarely investigated. Herein, a series of porous carbon samples with different porosities are obtained by the K2CO3 activation of petroleum pitch under different temperatures. Fe-based active sites and the alkali promoter Na are anchored on the porous carbon to study the effect of carbon support porosity on the physicochemical properties of Fe-based active sites and CO2 hydrogenation performance. Multiple characterizations clarify that the bigger meso/macro-pores in the carbon support are beneficial for the formation of the Fe5C2 crystal phase for C-C bond coupling, therefore boosting the synthesis of C2+ chemicals, especially C2+ alcohols (C2+OH), while the limited micro-pores are unfavorable for C2+ chemicals synthesis owing to the sluggish crystal phase evolution and reactants’ inaccessibility. We wish our work could enrich the horizon for the rational design of highly efficient carbon-supported Fe-based catalysts. Full article
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13 pages, 5820 KiB  
Article
Effect of Laser Parameters on Fracture Properties of Laser-Repaired Cracks with Micro/NanoMaterial Addition: Multiscale Analysis
by Yinyin Li, Wei Jiang and Meiqiu Li
Materials 2024, 17(18), 4656; https://doi.org/10.3390/ma17184656 - 23 Sep 2024
Viewed by 936
Abstract
In laser crack repair processes, laser parameters have significant influence on repair quality. Improper combination of laser process parameters may result in defects—such as porosity, ablation, and coarse grain size—in remelted zones. A trans-scale computational model is established by combining crystal plasticity finite [...] Read more.
In laser crack repair processes, laser parameters have significant influence on repair quality. Improper combination of laser process parameters may result in defects—such as porosity, ablation, and coarse grain size—in remelted zones. A trans-scale computational model is established by combining crystal plasticity finite elements and variable-node finite elements. The influence of microstructure characteristics such as grain size and porosity of the repair layer on the cumulative plastic slip (CPS) on the dominant slip system at the meso-scale and the J-integral at the macro-scale is studied to explore the effect of laser process parameters on repair quality. The results show that when the laser power is 1800 W and the heating time is 0.5 s, the grain size and porosity of the repaired specimen are the smallest. The J-integral of the repaired specimen is more than 8% smaller than that of the unrepaired specimen and about 3% smaller than that of the repaired specimen, with a laser power of 2000 W and a heating time of 1 s. Pores increase the CPS of the crystal around the pores, especially when a pore have sharp corners. Selecting appropriate laser process parameters can not only refine grain size but also reduce the volume fraction of pores and thus reduce the J-integral and eventually improve repair quality of repaired specimens. The study investigates the relationship of process parameter–microstructure–repair quality in the laser repair process and provides a method for studying the mechanical behavior of materials at macro and micro scales. Full article
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