Search Results (105)

The growing demand for sustainable materials has led to increased interest in biodegradable polymer fibers and nonwoven mats due to their eco-friendly characteristics and potential to reduce plastic pollution. This review highlights how mechanical properties influence the performance and suitability of biodegradable polymer fibers across diverse applications. This covers synthetic polymers such as polylactic acid (PLA), polyhydroxyalkanoates (PHAs), polycaprolactone (PCL), polyglycolic acid (PGA), and polyvinyl alcohol (PVA), as well as natural polymers including chitosan, collagen, cellulose, alginate, silk fibroin, and starch-based polymers. A range of fiber production methods is discussed, including electrospinning, centrifugal spinning, spunbonding, melt blowing, melt spinning, and wet spinning, with attention to how each technique influences tensile strength, elongation, and modulus. The review also addresses advances in composite fibers, nanoparticle incorporation, crosslinking methods, and post-processing strategies that improve mechanical behavior. In addition, mechanical testing techniques such as tensile test machine, atomic force microscopy, and dynamic mechanical analysis are examined to show how fabrication parameters influence fiber performance. This review examines the mechanical performance of biodegradable polymer fibers and fibrous mats, emphasizing their potential as sustainable alternatives to conventional materials in applications such as tissue engineering, drug delivery, medical implants, wound dressings, packaging, and filtration. Full article

As the severe environmental impacts of plastic pollution demand determined action, the European Union (EU) has included recycling at the core of its policies. Consequently, evolving jurisdiction now aims to achieve a recycling rate of 65% for non-PET plastic bottles by 2040. However, the widespread use of post-consumer high-density polyethylene (rPE-HD) recyclates in household chemical containers is still limited by PP contamination, poor mechanical properties, and low environmental stress cracking resistance (ESCR). Although previous studies have explored the improvement of regranulate properties through additives, few have examined whether reducing the variety of extrusion blow-moulded PE-HD packaging could offer similar benefits. Therefore, two sorted fractions of rPE-HD hollow bodies were processed into regranulates under industrial conditions, including hot washing, extrusion, and deodorisation. Subsequently, both materials underwent comprehensive characterisation regarding their composition and performance. The opaque material, which was sourced from milk bottles in the UK, exhibited greater homogeneity with minor impurities, leading to improved ductility and melt strain hardening at moderate strain rates compared to the mixed material stream, which contained approximately 2.5% PP contamination. However, both rPE-HD recyclates exhibited similar short-term creep behaviour, relatively low strain hardening moduli, and were almost devoid of inorganic particles. Considering the sum of the investigated properties, melt blending with suitable virgin material is likely one of the most effective options to maximise regranulate utilisation in hollow bodies, followed by recycling-oriented packaging design (e.g., for efficient sorting), and the employment of advanced sorting technology. Full article

This research aims to create a high-efficiency, low-resistance biodegradable air-filter structure containing beeswax as a result of the simultaneous production of fibers by solution-blowing and melt-blowing. The melt-blowing method is effective for producing micrometer fibers on an industrial scale. In turn, the solution-blowing method allows for the production of fibers with a nanometric diameter from solutions containing temperature-sensitive additives such as beeswax. Combining these two methods is a promising perspective for producing high-performance, functional air-filter materials. Beeswax is a natural material capable of accumulating an electrical charge. When an external electric field is applied, the presence of beeswax in the filter structure facilitates charge retention on the fiber surface. This results in a fully biodegradable filter material with high efficiency and low resistance. Full article

Biodegradable polylactic acid (PLA) was used to fabricate nonwoven fabrics via the melt blowing process, followed by electrospinning to deposit a nanofiber membrane. This composite process yielded PLA melt-blown/electrospun composite materials with excellent filtration performance. The effects of the solution concentration and spinning duration on the composite structure and material performance were investigated. The optimal composite was produced using a 10 wt.% PLA spinning solution prepared with a solvent mixture of dichloromethane (DCM) and N, N-dimethylformamide (DMF) in a 75/25 weight ratio. The process parameters included a spinning duration of 5 h, 18 kV voltage, 1.5 mL/h flow rate, and 12 cm collection distance. The resulting composite achieved a filtration efficiency of 98.7%, a pressure drop of 142 Pa, an average pore size of 5 μm, and a contact angle of 138.7°. These results provided optimal process parameters for preparing PLA melt-blown/electrospun composite filtration materials. This study highlights the potential of hydrophobic PLA composites with high filtration efficiency and low air resistance as environmentally friendly alternatives to traditional non-degradable filtration materials. Full article

Poly(ethylene furanoate) (PEF) has been identified as a bio-based alternative or supplement to poly(ethylene terephthalate) (PET) for various applications such as food packaging and bottles as well as technical- and high-performance fibers and yarns. In this study, the processing of PEF nonwovens in the meltblow process is successfully demonstrated and reported for the first time, according to our best knowledge The resulting fabrics achieved median fiber diameters of 2.04 µm, comparable to PET. The filtration efficiency of 25 g m⁻² fabrics exceeded 50% comparable to PET and PBT of the same grammage and was raised to over 90% with post-process electrostatic charging, maintaining stability. As for other aromatic polymers, applying infrared heating modules into the process indicated the potential to minimize heat shrinkage. However, the suppressed ring rotation and slower crystallization kinetics of PEF showed the need for longer post-treatment times as the heat shrinkage remained between 20% and 40% at 10 °C. Overcoming this, PEF can be a viable, bio-based alternative to PET, particularly for such high-temperature nonwoven applications that require thin layers. Full article

Due to the significant amount of solid waste generated annually in China, the rational use of these wastes has become increasingly important. The production of foam ceramics is considered an effective method for the large-scale utilization of such solid waste. In this study, granite sawing mud was selected as the raw material, with SiC and MnO₂ serving as foaming agent to prepare foam ceramics. The foaming behavior of sintered samples using different foaming agent was investigated to determine the most suitable type and amount of foaming agent for obtaining foam ceramics with excellent pore structures. Additionally, the effects of the foaming agent on the pore structure and physical mechanical properties of the foam ceramics were studied in detail. The results showed that SiC and MnO₂ both resulted in the pronounced expansion to different extent, and increasing the content of foaming agent enhances foam expansion. The best dosage of SiC was 1%, the optimum additive amount of MnO₂ is 2–3%. For SiC, the oxidation reduction reaction occurred between SiC and O₂ to generate CO₂/CO. For MnO₂, firstly, the reduction of MnO₂ to Mn₂O₃ occurred, and then the Mn₂O₃ dissolved in the glass melt and, subsequently, Mn³⁺ was reduced to Mn²⁺, leading to gas formation and foaming. Under the same dosage of foaming agent and preparation conditions, the sample prepared with SiC as the blowing agent has higher compressive strength, lower water absorption, and a more uniform pore structure. Full article

Atmospheric deposition is an important source of heavy metal in soil and the use of dust collection cylinders is a traditional monitoring method. This method has limitations in agricultural areas because polluted soil particles may become resuspended and eventually deposited into these cylinders, leading to overestimates in the amount of atmospheric deposition in soil. To address this concern, we propose that frequent snowfall can help suppress local soil dust resuspension and that fresh snow can serve as an efficient surrogate surface when collecting atmospheric deposition samples. To investigate the rationality of this method, 52 snow samples were collected from sites surrounding smelting plants in Anyang, an industrial region of North China. The results revealed that the concentration of cadmium in the melted snow ranged between 0.03 and 41.09 μg/L, with mean values three times higher around the industrial sites (5.31 μg/L) than background farmlands (1.54 μg/L). In addition, the cadmium concentration in the snow from sites surrounding the factories was higher in the north than in the south because of prevailing winds blowing from the southwest. Moreover, snow samples from sites with high concentrations of cadmium and sulfate can be categorized into different groups via the clustering method, conforming to the spatial distribution of particulate matter emissions and sulfur dioxide satellite column concentrations. Finally, a positive correlation was found between the cadmium content in the snow and the production capacity (R² = 0.90, p < 0.05) and total permitted emissions (R² = 0.69, p > 0.05) of the nearby factories. These findings demonstrate that snow is a reliable medium for documenting atmospheric dry deposition associated with specific industrial emissions. Full article

Recent research has shown the potential of polyhydroxyalkanoates (PHAs), particularly poly(3–hydroxybutyrate) (P3HB), to form nonwoven structures with fine fiber diameter distributions ranging from 2.5 µm to 20 µm during the meltblow process. The shortcomings of existing fabrics of this type include high brittleness, low elongation at break (max. 3%), and a lack of flexibility. Furthermore, the high melt adhesion and the special crystallization kinetics of PHAs have commonly been regarded as constraints in filament and nonwoven processing so far. However, these two properties have now been used to elaborate a three-dimensional fiber arrangement on a matrix, resulting in the creation of dimensionally and temperature-stable “nonwoven-parts”. Moreover, this study investigated the PHA copolymer poly(3–hydroxybutyrate–co–3–hydroxyhexanoate) (PHBH), revealing a similar processability to P3HB and PHBV in the meltblow process. A significant increase in the (peak load) elongation in the machine direction was observed, reaching values between 5% and 10%, while the tensile strength retained unaltered. The addition of the bio-based plasticizer acetyltributylcitrate (ATBC) to PHBH resulted on an increase in elongation up to 15%. The three-dimensional fabric structure of PHBH exhibited complete resilience to compression, a property that differentiates it from both P3HB and PHBV. However, the addition of the plasticizer to P3HB did not lead to any improvements. This interesting array of properties results in moderate air permeability and hydrophobicity, leading to impermeability to water. Full article

In order to disintegrate nuclear fuel rods in the grid connection structure, a 10 kW fiber laser was used to cut a stainless steel simulation component with four layers of 3 mm thick plates and 12 mm gaps. The slit width is regarded as an important indicator to evaluate the cutting quality of the four-layer stainless steel plate. The results showed that good laser cutting quality can be successfully achieved under the proper process parameters. The widths of the cut seams of the four layers of grating after cutting were 1.25, 1.65, 1.80, and 1.92 mm. As the auxiliary gas pressure decreased layer by layer, the metal melting pool for the first two plates was mainly destroyed by the auxiliary gas. The cutting quality was good, and the slit area was mainly austenite with the presence of some ferrite. The third- and fourth-layer plates almost had no gas flow to assist blowing off, so the cut surface was an uneven melting pit, the cutting quality was poor, and the cut seam area ferrite content was higher than the upper plate cut seam area. At the same time, due to the lack of airflow cooling of the bottom plate, high laser energy, and long heating time, grain coarsening occurred, while grain deformation and a large number of dislocations existed. It can provide process support and technical guidance for the disintegration of nuclear fuel rods. Full article

Nanofibers, with their high surface area-to-volume ratio and unique physical properties, hold significant promise for a wide range of applications, including medical devices, filtration systems, packaging, electronics, and advanced textiles. However, their development and commercialization are hindered by several key challenges and hazards. The main issues are production cost and yield, high voltage, clogging, and toxic materials driven by complex production techniques, which limit their adoption. Additionally, there are environmental and health concerns associated with nanofiber production and disposal, necessitating the development of safer and more sustainable processes and materials. Addressing these challenges requires continued innovation in materials science and industrial practices, as well as a concerted effort to balance production, material, and surrounding condition parameters. This study emphasizes the challenges and hazards associated with nanofiber materials and their production techniques, including electrospinning, centrifugal spinning, solution blow spinning, electro-blown spinning, wet spinning, and melt spinning. It also emphasizes biopolymers and recycling as sustainable and eco-friendly practices to avoid harming the environment and human beings. Full article

In this work, the resistance of polylactide-based non-wovens produced by solution blow spinning to environmental factors was investigated. An average contact angle of up to 136° was achieved with an average fiber diameter of 340 nm at the optimal material density and nozzle–substrate distance. When exposed to ultraviolet (UV) radiation, the polylactide non-wovens rapidly lose their hydrophobic properties due to changes in surface morphology resulting from fiber melting. It was demonstrated that the influence of surface structural features on hydrophobicity is greater than that of the material itself. The stability of the wetting properties under UV irradiation was assessed using the derivative parameters of the Owens–Wendt technique, which can serve as an additional method for estimating surface polarity. Full article

The relevance of this research is due to the need to stabilize the composition of the melting products of copper–nickel sulfide raw materials. Statistical methods of analyzing the historical data of the real technological object and the correlation analysis of process parameters are described. Factors that exert the greatest influence on the main output parameter (the fraction of copper in a matte) and ensure the physical–chemical transformations are revealed: total charge rate, overall blast volume, oxygen content in the blast (degree of oxygen enrichment in the blowing), temperature of exhaust gases in the off-gas duct, temperature of feed in the smelting zone, copper content in the matte. An approach to the processing of real-time data for the development of a mathematical model for control of the melting process is proposed. The stages of processing of the real-time information are considered. The adequacy of the models was assessed by the value of the mean absolute error (MAE) between the calculated and experimental values. Full article

The indigo dye found in wastewater from printing and dyeing processes is potentially carcinogenic, teratogenic, and mutagenic, making it a serious threat to the health of animals, plants, and humans. Motivated by the growing need to remove indigo from wastewater, this study prepared novel fiber absorbents using melt-blow polypropylene (PP) melt as a matrix, as well as acrylic acid (AA) and maleic anhydride (MAH) as functional monomers. The modification conditions were studied to optimize the double-initiation, continuous-suspension grafting process, and then functional fibers were prepared by melt-blown spinning the modified PP. The results showed that the optimum modification conditions were as follows: a 3.5 wt% interfacial agent, 8 mg/L of dispersant, 80% monomer content, a 0.8 mass ratio of AA to MAH, a 1000 r/min stir speed, 3.5 wt% initiator DBPH grafting at 130 °C for 3 h, and 1 wt% initiator BPO grafting at 90 °C for 2 h. The highest grafting rate of the PP-g-AA-MAH was 31.2%, and the infrared spectrum and nuclear magnetic resonance spectroscopic analysis showed that AA and MAH were successfully grafted onto PP fiber. This modification strategy also made the fibers more hydrophilic. The adsorption capacity of the PP-g-AA-MAH fibers was highly dependent on pH, and the highest indigo adsorption capacity was 110.43 mg/g at pH 7. The fiber adsorption capacity for indigo increased rapidly before plateauing with increasing time or indigo concentration, and the experimental data were well described in a pseudo-second-order kinetic model and a Langmuir isothermal adsorption model. Most impressively, the modified fiber adsorption capacity for indigo remained as high as 91.22 mg/g after eight regeneration and reuse cycles. In summary, the PP-g-AA-MAH fibers, with excellent adsorption-desorption characteristics, could be readily regenerated and reused, and they are a promising material for the removal of indigo from wastewater. Full article

This is the first study of non-woven fabrics elaborated by melt-blowing from polymer nanocomposites made of Nylon 6 and nanoclay (Cloisite 20A) modified with an amine (1,4 diaminobutane dihydrochloride). Morphological and physical characteristics, adsorption capacity, and antibacterial properties are presented. From the X-ray diffraction (XRD) results, it was possible to observe a displacement of the signals to other 2θ angles, due to an α to ϒ phase shift. The scanning electron microscopy (SEM) images showed that the mean diameter of fiber decreased as the content of nanoclay increased. The mechanical tests showed that the tear strength force of neat nylon was 1.734 N, but this characteristic increased to 2.135 N for the sample with 0.5% modified nanoclay. The inulin adsorption efficiency of the Nylon 6/C20A 1.5% and Nylon 6/C20A 2% samples at 15 min was 75 and 74%, respectively. The adsorption capacity of Nylon 6/C20A 1.5% and Nylon 6/C20A 2% for methylene blue and methyl orange remained above 90% even after four adsorption cycles. In addition, non-woven fabrics present antibacterial activity against E. coli. Full article

Bubble growth processes are highly complex processes, which are not only dependent on the foaming process parameters (temperature, pressure and blowing agent concentration) but also on the type and structure of the polymer used. Since the elongational viscosity at the bubble wall during bubble growth also depends on these influencing factors, the so-called transient elongational viscosity plays a key role in describing the gas bubble growth behavior in polymer melts. The model-based description of the transient elongational viscosity function is difficult due to its dependence on time, Hencky strain and strain rate. Therefore, representative viscosities or shear viscosity models are usually used in the literature to predict the bubble growth behavior. In this work, the transient equibiaxial elongational viscosity function at the bubble wall during bubble growth is described holistically for the first time. This is achieved by extending the so-called molecular stress function (MSF) model by superposition principles (temperature, pressure and blowing agent concentration) and by using the elongational deformation behavior (Hencky strain and strain rate) at the bubble wall during the initial, and thus viscosity-driven, bubble growth process. Therefore, transient uniaxial elongational viscosity measurements are performed and the non-linear MSF model parameters of the two investigated polymers PS (linear polymer chains) and PLA (long-chain branched polymer chains) are determined. By applying the superposition principles and by changing the strain mode parameter to the equibiaxial case in the MSF model, the transient equibiaxial viscosity master curve is obtained and used to describe the bubble growth process. The results show that the extended MSF model can fully predict the transient equibiaxial elongational viscosity function at the bubble wall during bubble growth processes. The bubble growth behavior over time can then be realistically described using the defined transient equibiaxial elongational viscosity function at the bubble wall. This is not possible, for example, with a representative viscosity and therefore clearly demonstrates the influence and importance of knowing the transient deformation behavior that prevails at the bubble wall during bubble growth processes. Full article