Search Results (435)

The application of additive manufacturing technology in the field of nuclear power is becoming increasingly promising. The low-cycle fatigue behavior of Z2CN19-10 controlled-nitrogen-content stainless steel (SS) was investigated by fatigue equipment, scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM), including additive manufactured (AM) and forged materials. The results showed that the microstructure of the AM material exhibited anisotropy for the X, Y, and Z directions. The tensile and impact properties of the X, Y, and Z directions in AM material were similar. The fatigue life (N_f) of X- and Y-direction specimens was better than that of Z-direction specimens. The tensile, impact, and fatigue properties of all AM materials were lower than those of the forged specimens. The Z direction specimens of AM material showed the best plastic strain by the highest transition fatigue life (N_T) during the fatigue strain amplitude at 0.3% to 0.6%. The forged specimens showed the best fatigue properties under the plastic strain amplitude control mode. Fatigue fracture surfaces of AM and forged materials exhibited multi- and single-fatigue crack initiation sites, respectively. This could be attributed to the presence of incompletely melted particles and manufacturing defects inside the AM specimens. The dislocation morphology of AM and forged fatigue specimens was observed to study the low-cycle fatigue behaviors in depth. Full article

Niacinamide was recently shown to directly interact with bacterial DNA and interfere with cell replication; niacinamide mode of interaction and efficacy as a natural anti-microbial molecule were also described. The aim of this study is to elucidate the exact binding mechanism of niacinamide to microbial DNA. Intercalation is a binding mode where a small planar molecule, such as niacinamide, is inserted between base pairs, causing structural changes in the DNA. Melting curve analysis with various intercalating dyes demonstrated that niacinamide interaction with bacterial DNA reduces its melting temperature in a linear dose-dependent manner. Niacinamide’s effect on the melting temperature was found to be % GC-dependent, while purine stretches were also found to influence the binding kinetics. Finally, fluorescent intercalator displacement (FID) assays demonstrated that niacinamide strongly reduces SYBR Safe signal in a dose-dependent manner. Interestingly, competition assays with a minor groove binder also reduced Hoechst signal but in a non-linear manner, which can be attributed to strand lengthening and unwinding following niacinamide intercalation. Taken altogether; our results suggest a “disruptive intercalation” as the mode of interaction of niacinamide with bacterial DNA. Formation of locally destabilized DNA portions by niacinamide might interfere with protein–DNA interaction and potentially affect several crucial bacterial cellular processes, e.g., DNA repair and replication, subsequently leading to cell death. Full article

Metallurgical equipment foundations exposed to prolonged 300–500 °C environments are subject to explosion risks, necessitating materials that are resistant to thermo-shock-coupled loads. This study investigated the real-time dynamic compressive behavior of high-performance concrete (HPC) reinforced with steel fibers (SFs), polypropylene fibers (PPFs), polyvinyl alcohol fibers (PVAFs), and their hybrid systems under thermo-shock coupling using real-time high-temperature (200–500 °C) SHPB tests. The results revealed temperature-dependent dynamic responses: SFs exhibited a V-shaped trend in compressive strength evolution (minimum at 400 °C), while PPFs/PVAFs showed inverted V-shaped trends (peaking at 300 °C). Hybrid systems demonstrated superior performance: SF-PVAF achieved stable dynamic strength at 200–400 °C (dynamic increase factor, DIF ≈ 1.65) due to synergistic toughening via SF bridging and PVAF melt-induced pore energy absorption. Microstructural analysis confirmed that organic fiber pores and SF crack-bridging collaboratively optimized failure modes, reducing brittle fracture. A temperature-adaptive design strategy is proposed: SF-PVAF hybrids are prioritized for temperatures of 200–400 °C, while SF-PPF combinations are recommended for 400–500 °C environments, providing critical guidance for explosion-resistant HPC in extreme thermal–industrial settings. Full article

Aluminum and its alloy magnetron sputtering targets, owing to their superior electrical/thermal conductivity and robust substrate adhesion, serve as critical materials in advanced electronics and information technologies. It is known that the microstructure of the target, including grain uniformity and crystallographic texture, directly affects the sputtering performance and the quality of the deposited thin film. Despite extensive research efforts, the review paper focused on the microstructure of aluminum target materials is still absent. In that context, the recent progress on the Al alloy target is reviewed, focusing on grain refinement and texture control strategies. The roles of alloying elements, such as Si, Cu, and rare-earth Sc and Nd, are described first. The two conventional manufacturing techniques of fabricating Al targets, including melting and powder metallurgy, are introduced. Then, studies on grain refinement by thermomechanical processing routes (hot/cold rolling, annealing and forging) are summarized. Lastly, texture engineering through deformation and heat treatment protocols (unidirectional/multidirectional rolling, deformation thickness, and composite deformation modes) is reviewed. By establishing the relationship between thermomechanical processing and microstructure, this review provides insights for designing high-performance aluminum targets tailored to next-generation advanced thin-film applications. Full article

Thermokinetic characterization of amorphous carbamazepine was performed utilizing non-isothermal differential scanning calorimetry (DSC) and thermogravimetry (TGA). Structural relaxation of the amorphous matrix was described in terms of the Tool–Narayanaswamy–Moynihan model with the following parameters: Δh* ≈ 200–300 kJ·mol⁻¹, β = 0.57, x = 0.44. The crystallization of the amorphous phase was modeled using complex Šesták–Berggren kinetics, which incorporates temperature-dependent activation energy and degree of autocatalysis. The activation energy of the crystal growth was determined to be >320 kJ·mol⁻¹ at the glass transition temperature (T_g). Owing to such a high value, the amorphous carbamazepine is stable at T_g, allowing for extensive processing of the amorphous phase (e.g., self-healing of the quench-induced mechanical defects or internal stress). A discussion was conducted regarding the converse relation between the activation energies of relaxation and crystal growth, which is possibly responsible for the absence of sub-T_g crystal growth modes. The high-temperature thermal decomposition of carbamazepine proceeds via multistep kinetics, identically in both an inert and an oxidizing atmosphere. A complex reaction mechanism, consisting of a series of consecutive and competing reactions, was proposed to explain the second decomposition step, which exhibited a temporary mass increase. Whereas a negligible degree of carbamazepine degradation was predicted for the temperature characteristic of the pharmaceutical hot-melt extrusion (~150 °C), the degradation risk during the pharmaceutical 3D printing was calculated to be considerably higher (1–2% mass loss at temperatures 190–200 °C). Full article

Metal injection molding (MIM) is a current technology used to produce products with complex shapes. Despite the accumulated worldwide experience in using this technology, manufacturers sometimes fail to launch new products of proper quality. Often, this is because defects can occur at the casting stage, the prevention of which is impossible through the use of standard design and technological solutions of molds design and the experimental selection of technological modes. This study aimed to analyze the causes of such defects in the green part and optimize the mold design to ensure defect-free casting, which was impossible for the manufacturer using standard solutions. The core method used in this study was simulation modeling of the casting process. A hypotheses were selected, and an analysis of the causes of defect occurrence in casting was conducted. Simulation modeling proved that defect occurrence was due to the formation of a free melt jet and subsequent air capture by this jet. Based on modeling, different gating and feeding system designs were analyzed, which made it possible to choose a variant that provided the uniform filling of gating cavities without forming jet flows and defects. The novelty of this study lies in its optimization of the mold design to prevent free melt jetting and similar defects in other MIM products by modeling feedstock molding processes. The presented results can help enrich the knowledge base of the mold design for MIM and ensure defect-free production. Full article

The density of SLMed (Selective Laser Melting) Ti-22Al-25Nb alloy was improved through hot isostatic pressing (HIP) treatment, and the influence of HIP and solution aging on the microstructure of Ti-22Al-25Nb alloy in the as-deposited state was examined. The results indicate that following (1100 °C + 300 MPa)/3 h-HIP, the specimen densities have risen to 99.71%, porosity has markedly decreased, and internal flaws have been eradicated. Microstructural analysis reveals a significant presence of GBα₂ (GB, Grain Boundary) along grain boundaries, with GBLO + α₂ (GBL, Grain Boundary Lath; O, Orthorhombic) laths extending parallel from the grain boundaries into the intragranular region. Additionally, a limited number of cross or snowflake O + α₂ lath clusters and acicular O phases are precipitated within the B2 (B, Body-centered cubic) phase in the HIPed state, characterized by isotropic and linear grain boundaries. The GBLα₂ and GBLO exhibit two growth modes: sympathetic nucleation and interfacially unstable nucleation. During the solid solution treatment following HIP, as the solid solution temperature rises, the acicular O phase, GBLO, lath O phase, lath α_2, and GBα₂ sequentially dissolve, increasing the volume fraction of the B2 phase. After HIP, the aging microstructure is primarily characterized by the proliferation of the acicular O phase precipitated from the B2 phase and retaining the lath O phase in a solid solution. The precipitation of GBLO in the original solid solution is suppressed, and the GBLα₂ in the original solid solution partially decomposes into rimO, resulting in coarse grain size and significant internal decomposition of α₂. Following solution treatment and aging at 920 °C, the proliferation of the acicular O phase enhances ductility, resulting in ideal overall characteristics with a yield strength (YS) of 760.81 MPa, ultimate tensile strength (UTS) of 869.32 MPa, and elongation (EL) of 2.683%. This study demonstrates that the HIP treatment and the modification of solution aging parameters can substantially increase the density and refine the microstructure of Ti-22Al-25Nb alloy, hence enhancing its mechanical properties. Full article

Enhancing the utilization rate of waste glass in concrete is crucial for achieving solid waste reduction and low carbon emissions in the construction industry. This study employs the method of simultaneously replacing fine aggregate and cementitious materials in concrete with glass sand and glass powder to prepare composite waste glass concrete (CGC). The compressive strength, alkali–silicate expansion, and thermal properties of CGC were investigated experimentally. The experimental results show that the pozzolanic activity of fine glass powder in CGC can effectively mitigate the ASR reaction, enhance glass utilization, and allow the glass content to reach up to 17.79% of the total concrete mass. The thermal conductivity of the compounded waste glass concrete decreased linearly with increasing temperature, and the specific heat capacity showed three distinct peaks in the range of 180–800 °C, which were caused by chemical dehydration, quartz phase transition, and CaCO₃ decarbonization, respectively. Furthermore, to examine the impact of replacement mode on the high-temperature resistance of waste glass concrete, the residual strength, physical properties, and microstructure of the concrete were evaluated. It was found that the residual strength ratio of CGC (0.73) exhibited a distinct advantage at 600 °C. At this time, the melting effect of glass can reduce the pore size of concrete and transform large pores into capillary pores. However, as the temperature rises to 800 °C, the melting effect of glass no longer alleviates the high-temperature damage to concrete, and the degree of decomposition of hydration products determines the concrete strength. Full article

The purpose of this paper is to discuss the optimal operation of ice-storage air-conditioning systems by considering thermal comfort and demand response (DR) in order to obtain the maximum benefit. This paper first collects the indoor environment parameters and human body parameters to calculate the Predicted Mean Vote (PMV). By considering the DR strategy, the cooling load requirements, thermal comfort, and the various operation constraints, the dispatch model of the ice-storage air-conditioning systems is formulated to minimize the total bill. This paper takes an office building as a case study to analyze the cooling capacity in ice-melting mode and ice-storage mode. A dynamic programming model is used to solve the dispatch model of ice-storage air-conditioning systems, and analyzes the optimal operation cost of ice-storage air-conditioning systems under a two-section and three-section Time-of-Use (TOU) price. The ice-storage mode and ice-melting mode of the ice-storage air-conditioning system are used as the analysis benchmark, and then the energy-saving strategy, thermal comfort, and the demand response (DR) strategy are added for analysis and comparison. It is shown that the total electricity cost of the two-section TOU and three-section TOU was reduced by 18.67% and 333%, respectively, if the DR is considered in our study. This study analyzes the optimal operation of the ice-storage air-conditioning system from an overall perspective under various conditions such as different seasons, time schedules, ice storage and melting, etc. Through the implementation of this paper, the ability for enterprise operation and management control is improved for the participants to reduce peak demand, save on an electricity bill, and raise the ability of the market’s competition. Full article

The selection of a suitable plasma-facing material (PFM) that must protect the divertor, cooling systems, and structural components is an important challenge in the design of advanced fusion reactors and requires careful consideration. Material degradation due to melting and evaporation may lead to plasma contamination, which must be strictly avoided. Among the candidate materials, tungsten (W) is the most promising because of its thermo-mechanical and physical properties, which allow it to endure repeated exposure to extremely harsh conditions within the reactor. The plasma spraying (PS) technique is gaining increasing interest for the deposition of tungsten (W) coatings to protect heat sink materials, due to its relatively low cost, high deposition rates, and capability to coat complex-shaped surfaces and fix damaged coatings in situ. This review aims to provide a systematic assessment of tungsten (W) coatings produced by PS techniques, evaluating their suitability as PFMs. It discusses W-based materials, plasma spraying technologies, the role of the interface in joining W coating and metallic substrates such as copper alloys and steels, and the main issues related to coating surface erosion under steady-state and transient heat loads associated with advanced fusion reactor operation modes and off-normal events. Quantitative data available in the literature, such as porosity, oxygen content, thermal conductivity of the coatings, residual stresses accumulated in the coating–substrate interface, surface temperature, and material loss following heat load events, were summarized and compared to bulk W ones. The results demonstrate that, following optimization of the fabrication process, PS-W coatings exhibit excellent performance. In addition, previously mentioned advantages of PS technology make PS-W coatings an attractive alternative for PFM fabrication. Full article

Lattice materials demonstrate exceptional advantages in lightweight design applications due to their low mass density, high specific strength, and customizable topology. Inspired by the hollow vascular bundle structure of bamboo, this study develops four bio-inspired lattice configurations through two key modifications to conventional body-centered cubic (BCC) structures: Z-axis (loading direction) strut reinforcement and strut hollowing. The specimens were fabricated using AlSi10Mg powder via selective laser melting (SLM) technology, followed by the systematic evaluation of the compressive properties and the energy absorption characteristics. The experimental results reveal that the synergistic combination of Z-strut reinforcement and hollow design significantly enhances both the compressive resistance and the energy absorption capacity. The optimized BCC-5ZH configuration (5 Z-struts with full hollowing) achieves remarkable performance metrics at 0.5 g/cm³ density: yield strength (16.78 MPa), compressive strength (27.91 MPa), and volumetric energy absorption (10.4 MJ/m³). These values represent 236.9%, 283.4%, and 239.3% enhancements, respectively, compared to the reference BCC lattices with an equivalent density. Z-strut integration induces homogeneous stiffness distribution throughout the lattice architecture, while strut hollowing increases the effective moment of inertia. This structural evolution induces a failure mode transition from single shear band deformation to dual X-shaped shear band propagation, resulting in enhanced deformation sequence regulation within the lattice system. Full article

This study aims to reduce pores, cracks, and other defects on the surface of laser powder bed fusion (LPBF)-fabricated 18Ni300 steel and improve its surface quality. Remelting was carried out on the surface with an argon arc as the heat source. Then, the surface layer was characterized using SEM, EDS, XRD, EBSD, and hardness testing. The results showed the following: When the pulse current $I$ increased from 16 A to 20 A, the surface hardness of LPBF 18Ni300 increased due to a decrease in defects and an increase in the martensite phase. The driving forces of convection in the molten pool (such as buoyancy, Lorentz magnetic force, surface tension, and plasma flow force) rose with an increase in current. When the current $I$ exceeded 20 A, the convection became more intense, making it easier for gas to be entrained into the melt pool, forming pores and introducing new defects, resulting in a decrease in surface hardness. The primary factors affecting the hardness of LPBF 18Ni300 after surface argon arc remelting were pore (defect) weakening and phase transformation strengthening, while the secondary factors included grain refinement strengthening and texture strengthening. The solidification mode of the remelted layer was: L → A → M + A′. The phase transition mode of the heat-affected zone was: M + A′ → A_reverse → M_temper. Compared with the base material and heat-affected zone, the grains in the remelted layer formed a stronger <001> texture with a larger average size (2.51 μm) and a lower misorientation angle. The content of the residual austenite A′ was relatively high in the remelted layer. It was distributed in the form of strips along grain boundaries, and it always maintained a shear–coherent relationship with martensite. Full article

Asphalt pavements are subjected to both repeated vehicle loads and erosive deterioration from complicated environments in service. Salt erosion exerts a serious negative impact on the service performance of asphalt pavements in salt-rich areas such as seasonal frozen areas with snow melting and deicing, coastal areas, and saline soils areas. In recent years, the performance evolution of asphalt materials under salt erosion environments has been widely investigated. However, there is a lack of a systematic summary of salt erosion damage for asphalt materials from a multi-scale perspective. The objective in this paper is to review the performance evolution and the damage mechanism of asphalt mixtures and binders under salt erosion environments from a multi-scale perspective. The salt erosion damage and damage mechanism of asphalt mixtures is discussed. The influence of salt categories and erosion modes on the asphalt binder is classified. The salt erosion resistance of different asphalt binders is determined. In addition, the application of microscopic test methods to investigate the salt damage mechanism of asphalt binders is generalized. This review finds that the pavement performance of asphalt mixtures decreased significantly after salt erosion. A good explanation for the salt erosion mechanism of asphalt mixtures can be provided from the perspective of pores, interface adhesion, and asphalt mortar. Salt categories and erosion modes exerted great influences on the rheological performance of asphalt binders. The performance of different asphalt binders showed a remarkable diversity under salt erosion environments. In addition, the evolution of the chemical composition and microscopic morphology of asphalt binders under salt erosion environments can be well characterized by Fourier Infrared Spectroscopy (FTIR), Gel Permeation Chromatography (GPC), and microscopic tests. Finally, the major focus of future research and the challenges that may be encountered are discussed. From this literature review, pore expansion mechanisms differ fundamentally between conventional and salt storage asphalt mixtures. Sulfate ions exhibit stronger erosive effects than chlorides due to their chemical reactivity with asphalt components. Molecular-scale analyses confirm that salt solutions accelerate asphalt aging through light-component depletion and heavy-component accumulation. These collective findings from prior studies establish critical theoretical foundations for designing durable pavements in saline environments. Full article

The water contents and geochemical evidence of nominally anhydrous minerals in peridotite xenoliths provide critical insights into lithospheric mantle features, offering a deep understanding of cratonic destruction and mantle evolution processes. Damaping, located in the central part of the intra-North China Craton, hosts abundant mantle peridotite xenoliths’ samples, providing new constraints on lithospheric mantle evolution. In this study, spinel lherzolite samples from Damaping Cenozoic basalts were analyzed for major and trace elements, water content, and oxygen isotope to investigate the factors controlling mantle water distribution and lithospheric mantle modification. The olivines of Damaping spinel lherzolite have a range of Mg# values from 89.73 to 91.01, indicating moderately refractory mantle characteristics. Clinopyroxenes display an LREE-depleted pattern, suggesting a consistency with 1–6% of batch partial melting and 1–5% fractional partial melting. The high (La/Yb)_N (0.20–0.73) and low Ti/Eu (3546.98–5919.48) ratios of Damaping clinopyroxenes reveal that the lithosphere mantle beneath the Damaping has undergone silicate metasomatism. The water contents of Damaping clinopyroxenes and orthopyroxenes range from 13.39 to 19.46 ppm and 4.60 to 7.82 ppm, respectively. The water contents of the olivines are below the detection limit (<2 ppm). The whole-rock water contents can be estimated based on the mineral modes and partition coefficients, with values ranging from 3.21 to 5.44 ppm. Partial melting indicators (Mg# in Ol and Yb_n in Cpx) correlate with the water content in clinopyroxenes and orthopyroxenes but show no correlation with the redox state (Fe³⁺/∑Fe ratios in spinel) or metasomatism ((La/Yb)_N in clinopyroxene). These results suggest that the degree of partial melting primarily controls the heterogeneous water distribution in Damaping spinel lherzolite, rather than the redox state or metasomatism. The δ¹⁸O values of clinopyroxenes from Damaping spinel lherzolites (5.27–5.59‰) fall within the range of mid-ocean ridge basalts (MORB), indicating a mantle source characterized by MORB-like isotopic signatures. The low whole-rock water contents are attributed to lithospheric reheating resulting from asthenospheric upwelling during the Late Mesozoic–Early Cenozoic. Therefore, the lithosphere is predominantly composed of ancient Proterozoic residues, with localized contributions of younger asthenospheric material near deep faults. Full article

Directed Energy Deposition-Laser Beam (DED-LB) is an ideal Additive Manufacturing (AM) process to obtain very complex geometries, which can be important for several applications in industries such as aerospace and biomedical engineering. The present study aims to determine optimized DED-LB parameters for printing 17-7 PH stainless steel, a semi-austenitic precipitation-hardening alloy renowned for its exceptional combination of high yield strength, toughness, and corrosion resistance. The experimental work used different combinations of laser power, scanning speed, and powder feed rate to investigate the effects on the morphology, surface roughness, and microstructure of the deposited material. The results indicated that a powder feed rate of 4.7 g/min yielded uniform beads, reduced surface roughness, and increased substrate dilution, enhancing the metallurgical bond between the bead and substrate. Conversely, higher feed rates, such as a rate of 9.2 g/min, resulted in increased surface irregularities due to an excessive amount of partially melted powder particles. Microstructural analysis, supported by thermodynamic calculations, confirmed a ferritic–austenitic solidification mode. The austenite and ferrite fractions varied significantly, depending mainly on the substrate dilution due to the decrease in aluminum content. The combination of 400 W laser power and a 2000 mm/min scanning speed resulted in the optimal set of parameters, with an approximately 30% dilution and 80% austenite. Full article