Search Results (4,578)

Pulse current-assisted flexible granular medium forming is a promising approach for manufacturing complex thin-walled components from difficult-to-deform Ti₂AlNb-based alloys. In this study, the electro-thermo-mechanical deformation behavior of Ti₂AlNb sheets is investigated through pulse current-assisted uniaxial tensile tests, microstructural characterization, and finite element simulations. The influences of pulse current intensity and strain rate on flow behavior, fracture characteristics, and phase evolution are clarified, and an effective forming window is identified. Numerical simulations are employed to analyze the role of granular medium friction in material flow and wall thickness distribution, providing guidance for forming box-shaped components. The results demonstrate that forming at approximately 950 °C with a strain rate of 0.001 s⁻¹ reduces deformation resistance, while enhanced tangential interaction between the granular medium and the sheet improves wall thickness uniformity. This study provides a feasible processing route and practical guidelines for the fabrication of complex Ti₂AlNb sheet components. Full article

This study examines the effects of kraft lignin, milled hemp stalks, and dicumyl peroxide (DCP) crosslinking on polybutylene succinate (PBS) composites, focusing on rheological, mechanical, and thermal properties as well as accelerated weathering and fungal performance. Two composite series were produced via twin-screw extrusion, (a) simple blends (B-series) and (b) DCP-crosslinked formulations (R-series), with emphasis on hybrid lignin–hemp composites (B-PLH and R-PLH). Rheological analysis showed that hemp fiber increased viscosity, while lignin reduced it, and DCP further enhanced shear-thinning behavior. Mechanical testing confirmed that R-PLH exhibited a 16% increase in flexural strength (42.6 MPa) and a 2.4-fold increase in flexural modulus (1785 MPa) over neat PBS, but tensile strength declined by 19%. Thermal analysis revealed a 14–26% reduction in mass loss rate and increased char formation (up to 16.3% in R-PLH), indicating improved thermal stability. Water absorption showed that hemp fibers increased hydrophilicity, further increased by DCP. Accelerated weathering led to significant color change and surface degradation, particularly in R-PLH. Despite lignocellulosic content, all composites exhibited ≤2% fungal degradation, indicating limited mass loss due to fungal exposure under conditions used in this study. Overall, B-PLH and R-PLH offer a balance of stiffness and thermal stability, though trade-offs in tensile strength and weathering resistance should be considered for sustainable applications. Full article

High-entropy ceramic (HEC) thin films generally refer to multi-component solid solutions composed of multiple metallic and non-metallic elements, existing in forms such as carbides, nitrides, and borides. Benefiting from the high-entropy effect, lattice distortion, sluggish diffusion, and cocktail effect of high-entropy systems, HEC thin films form simple amorphous or nanocrystalline structures while exhibiting high hardness/elastic modulus, excellent tribological properties, and thermal stability. Although the mixing entropy increases with the number of elements in the system, a higher number of elements does not guarantee improved performance. In addition to system configuration, the regulation of preparation methods and processes is also a key factor in enhancing performance. Arc ion plating (AIP) has emerged as one of the mainstream techniques for fabricating high-entropy ceramic (HEC) thin films, which is attributed to its high ionization efficiency, flexible multi-target configuration, precise control over process parameters, and high deposition rate. Through rational design of the compositional system and optimization of key process parameters—such as the substrate bias voltage, gas flow rates, and arc current—HEC thin films with high hardness/toughness, wear resistance, high-temperature oxidation resistance, and electrochemical performance can be fabricated, and several of these properties can even be simultaneously achieved. Against the backdrop of AIP deposition, this review focuses on discussions grounded in the thermodynamic principles of high-entropy systems. It systematically discusses how process parameters influence the microstructure and, consequently, the mechanical, tribological, electrochemical, and high-temperature oxidation behaviors of HEC thin films under various complex service conditions. Finally, the review outlines prospective research directions for advancing the AIP-based synthesis of high-entropy ceramic coatings. Full article

The present paper reports the preparation of a nanocomposite thin film consisting of calcium itaconate and graphene oxide (GO). The composite is a black powder consisting of individual shiny prismatic crystals at varying degrees of maturity. The crystal size distribution is quite narrow: from 3.6 to 6.2 μm in length and from 0.7 to 1.1 μm in width. Thin-film-based acetone sensor made of a nanocomposite was fabricated by spin coating of calcium itaconate–GO nanoparticles on glass plates. The thin-film acetone sensor was characterized using FTIR, XRD, SEM, TEM, and the low-temperature nitrogen sorption–desorption method. The sensor response time is 7.66 ± 0.07 s (s_r = 0.92%), and the relaxation time when blowing the surface with clean air or inert gas (nitrogen, argon) is 9.26 ± 0.12 s (s_r = 1.28%). The sensing mechanism of the sensor for detecting acetone at room temperature was also is proposed based on phenomenological understanding due to the absence of direct electronic/charge-transport evidence. Full article

Blink monitoring has demonstrated significant application value in fields such as safety assessments, medical monitoring, and intelligent technologies. Traditional eye monitoring methods are limited by restricted adaptability, insufficient comfort, or potential risks. MEMS-based ultrasonic technology, as a non-contact approach, has garnered attention due to its strong environmental adaptability, privacy, and security. However, existing designs require high-sensitivity processing circuits and are incompatible with standard fabrication processes. This work proposes a dual-electrode piezoelectric micro-mechanical ultrasonic transducer (PMUT) design based on aluminum nitride (AlN) piezoelectric thin films, integrated into a glasses device to enable real-time blink activity monitoring. The design successfully identifies blink states through time-of-flight (TOF) pulse-echo technology and dynamic unsupervised learning methods. Fabricated using cost-effective standard multi-user MEMS processes, this device offers distinct merits in terms of wearability comfort, information security, biosafety, and reliability. Full article

Composite materials are increasingly required to operate in cryogenic environments, including liquid hydrogen and oxygen storage, deep-space structures, and polar infrastructures, where long-term strength, toughness, and reliability are essential. This review provides a unique contribution by systematically integrating recent advances in understanding cryogenic behaviour into a unified multi-scale framework. This framework synthesises four critical and interconnected aspects: constituent response, composite performance, enhancement mechanisms, and modelling strategies. At the constituent level, fibres retain stiffness, polymer matrices stiffen but embrittle, and nanoparticles offer tunable thermal and mechanical functions, which collectively define the system-level performance where thermal expansion mismatch, matrix embrittlement, and interfacial degradation dominate failure. The review further details toughening strategies achieved through nano-addition, hybrid fibre architectures, and thin-ply laminates. Modelling strategies, from molecular dynamics to multiscale finite element analysis, are discussed as predictive tools that link these scales, supported by the critical need for in situ experimental validation. The primary objective of this synthesis is to establish a coherent perspective that bridges fundamental material behaviour to structural reliability. Despite these advances, remaining challenges include consistent property characterisation at low temperature, physics-informed interface and damage models, and standardised testing protocols. Future progress will depend on integrated frameworks linking high-fidelity data, cross-scale modelling, and validation to enable safe deployment of next-generation cryogenic composites. Full article

The rising global demand for prosthetic limbs, driven by approximately 185,000 amputations annually in the United States, underscores the need for innovative and cost-efficient solutions. This study explores the integration of hybrid materials, advanced 3D printing techniques, and smart sensing technologies to enhance prosthetic finger production. A Taguchi-based design of experiments (DoE) approach using an L09 orthogonal array was employed to systematically evaluate the effects of infill density, infill pattern, and print speed on the tensile behavior of FDM-printed PLA components. Findings reveal that higher infill densities (90%) and hexagonal patterns significantly enhance yield strength, ultimate tensile strength, and stiffness. Additionally, the rheological properties of polydimethylsiloxane (PDMS) were optimized at various temperatures (30–70 °C), characterizing its viscosity, shear-thinning factors, and stress behaviors for 3D bioprinting of flexible sensors. Barium titanate (BaTiO₃) was incorporated into PDMS to fabricate a flexible tactile sensor, achieving reliable open-circuit voltage readings under applied forces. Structural and functional components of the finger prosthesis were fabricated using FDM, stereolithography (SLA), and extrusion-based bioprinting (EBP) and assembled into a functional prototype. This research demonstrates the feasibility of integrating hybrid materials and advanced printing methodologies to create cost-effective, high-performance prosthetic components with enhanced mechanical properties and embedded sensing capabilities. Full article

This paper investigates the properties of zirconium oxide thin films deposited on Ti6Al4V and Si substrates via oblique angle deposition, using varying out-of-plane θ (15 to 85°) and in-plane Φ (0 and 180°) substrate orientations. ZrO₂ films have garnered significant interest due to their antibacterial properties and mechanical performance. The aim is to engineer surfaces capable of inhibiting bacterial growth while maintaining excellent mechanical integrity. The methodology combines experimental deposition by DC magnetron sputtering with multi-scale simulations using SRIM and SIMTRA. Structural analyses were conducted via X-ray diffraction, while microstructure and surface morphology were examined using scanning electron microscopy and atomic force microscopy. Nanoindentation tests were performed to assess hardness and elastic modulus. Results revealed that increasing the incidence angle α from 7 to 74° significantly affected surface morphology, microstructure, film thickness, and columnar tilt. The hardness and Young’s modulus of the films exceeded those of Ti6Al4V, for incidence angle α between 7 and 50°, but decreased with the increasing incidence angle α. Furthermore, the films exhibited strong antibacterial activity against Gram-positive pathogens (Staphylococcus aureus), particularly at the highest incidence angle α, with inhibition rates exceeding 90%. Full article

Keratoconus is a progressive, non-inflammatory corneal ectasia characterized by stromal thinning and conical protrusion. Corneal collagen cross-linking (CXL) remains the only proven treatment to halt its progression. This review compares the mechanisms, efficacy, and safety of standard (Dresden), accelerated, and transepithelial (including iontophoretic) protocols, with particular emphasis on pediatric keratoconus. Studies from PubMed, Scopus, and Web of Science were comprehensively reviewed. Standard CXL remains the gold standard due to its strong biomechanical effect and long-term stability. Accelerated protocols reduce treatment time while maintaining comparable outcomes in selected patients, though the stiffening effect may be shallower. Transepithelial and iontophoretic approaches improve comfort and reduce complications but show reduced efficacy. Future perspectives include oxygen supplementation, customized fluence modulation, and pharmacologic enhancers to improve riboflavin diffusion and oxygen availability. Full article

As urbanization and extreme weather conditions intensify, the comprehensive performance requirements for building waterproofing systems are becoming more demanding. Single-layer waterproof membranes often struggle to meet usage requirements in complex environments, leading to the gradual rise of composite waterproof systems. This paper selects three different types of waterproof membranes, ultra-thin reinforced self-adhesive polymer-modified bitumen waterproof membrane, polymer self-adhesive waterproof membrane, and polymer-modified bitumen root penetration-resistant waterproof membrane, and conducts a systematic study on their compatibility and durability. Through tensile performance, low-temperature flexibility, and peel compatibility tests, combined with thermal oxidative aging experiments at different aging times, the mechanical behavior, low-temperature adaptability, and interfacial bonding characteristics of the membranes were analyzed. The results show that the three membranes differ significantly in tensile performance. The root penetration-resistant membrane has the highest strength but is more brittle, the polymer self-adhesive membrane has lower strength but better stability, and the ultra-thin reinforced membrane performs better initially but lacks durability. In terms of low-temperature flexibility, the root penetration-resistant membrane demonstrates superior crack resistance and aging resistance. These divergent aging responses are closely related to differences in reinforcement structure, polymer modification, and the thermal–oxidative sensitivity of the bituminous adhesive layers. Peel compatibility tests show that the peel strength of the composite membranes of the ultra-thin reinforced and polymer self-adhesive membranes is significantly improved, indicating a good synergistic effect and compatibility. Overall, different waterproof membranes exhibit distinct compatibility mechanisms and aging patterns in composite applications, providing a scientific basis for the design and optimization of composite waterproof systems. Full article

This study investigated the effects of pH (3, 5, 7, 9, 11) on the structure–activity relationship and stability mechanism of Pickering emulsions stabilized by the gorgon euryale starch–quinoa protein complex. Analyses were performed using reverse compression test, rheology, thermal stability assessment, atomic force microscopy (AFM), and low-field nuclear magnetic resonance (LF-NMR) measurements. Reverse compression test showed that the emulsion at pH 3 exhibited the highest hardness and consistency, but the weakest cohesiveness. Rheological measurements revealed that all emulsions displayed shear-thinning behavior, the emulsion at pH 3 had the highest shear stress and apparent viscosity, while that at pH 11 showed the lowest viscosity due to the destruction of macromolecular structures. Thermal stability assessment indicated that the emulsion at pH 3 did not undergo significant stratification even at 60 °C, whereas the stability of emulsions decreased between pH 5–9. Microscopic analyses (optical microscopy, AFM, and LF-NMR) further confirmed that the emulsion at pH 3 had fine, uniform droplets, strong water-binding capacity, and an interfacial film with a “dense protrusion” structure. This study provides a basis for the environmental adaptability design of functional emulsions and contributes to the high-value utilization of gorgon euryale and quinoa resources. Full article

The increasing threat posed by micrometeoroids and orbital debris to in-orbit spacecraft necessitates the development of lightweight and deformable shielding systems capable of withstanding hypervelocity impacts. Ultra-high-molecular-weight polyethylene (UHMWPE) films, owing to their high specific strength and energy-absorption capacity, present a promising candidate for such applications. However, the hypervelocity impact response of thin, highly oriented UHMWPE films—distinct from bulk plates or composites—remains poorly understood, particularly for micron-scale particles at velocities relevant to space debris (≥8 km/s). In this study, we systematically investigate the impact resistance of 0.1 mm UHMWPE films using a plasma-driven microparticle accelerator and a hypervelocity dust gun to simulate impacts by micron-sized Al₂O₃ and Fe particles at velocities up to ~8.5 km/s. Through detailed analysis of crater morphology via scanning electron microscopy, we identify three distinct damage modes: plastic-dominated craters (Type I), fracture-melting craters (Type II), and perforations (Type III). These modes are correlated with impact energy and particle size, revealing the material’s transition from large-scale plastic deformation to localized thermal softening and eventual penetration. Crucially, we provide quantitative penetration thresholds (e.g., 2.25 μm Al₂O₃ at 8.5 km/s) and establish a microstructure-informed damage classification that advances the fundamental understanding of UHMWPE film behavior under extreme strain rates. Our findings not only elucidate the energy-dissipation mechanisms in oriented polymer films but also offer practical guidelines for the design of next-generation, flexible spacecraft shielding systems. Full article

This study investigates rim seal flow in axial turbine configurations through a combined experimental–numerical approach, with the objective of identifying sealing-flow conditions that minimize ingestion while limiting aerodynamic losses. Experimental measurements from the University of BATH are used to validate computational methodology, ensuring consistency with established sealing-effectiveness trends. The work places particular emphasis on the influence of computational domain selection and interface treatment, which is shown to strongly affect the prediction of ingestion mechanisms. A key contribution of this study is the systematic assessment of multiple domain configurations, demonstrating that a frozen rotor MRF formulation provides the most reliable steady-state representation of pressure-driven ingress, whereas stationary and non-interface domains tend to overpredict sealing effectiveness. A simplified thin-seal model is also evaluated and found to offer an efficient alternative for global performance predictions. Furthermore, a statistical orifice-based model is introduced to estimate minimum sealing flow for different rim seal geometries, providing a practical engineering tool for purge-flow scaling. The effects of pre-swirl injection are examined and shown to substantially reduce rotor wall shear and moment coefficient, contributing to lower windage losses without significantly modifying sealing characteristics. Unsteady flow features are explored using a harmonic balance method, revealing Kelvin–Helmholtz-type instabilities that drive large-scale structures within the rim seal cavity, particularly near design-speed operation. Finally, results highlight a clear trade-off between sealing-flow rate and turbine isentropic efficiency, underlining the importance of optimized purge-flow management. Full article

This work presents an approach to water-dispersible polylactide (PLA) particle fabrication and their application in low-temperature film formation using a combination of mechanical dispersion and ultrasonication techniques. Stable PLA dispersions were obtained after removal of surfactant and allowed for thin-film preparation, exhibiting a significantly reduced minimum film formation temperature (MFFT) from 128 °C to 80 °C after reducing the characteristic particle size from ~2.2 µm to ~140 nm. To tailor the interfacial behavior and mechanical flexibility of the resulting coatings, a set of conventional and bio-based plasticizers was evaluated, including epoxidized fatty acids, PEG-400, and several hydrophobic deep eutectic solvents (HDESs) synthesized from menthol and carboxylic acids. Compatibility between PLA and each plasticizer was predicted using Hansen solubility parameters. The efficiency of plasticization was assessed through glass transition temperature suppression in solvent-cast films. The combination of submicron PLA particles and selected plasticizers enabled film formation at temperatures as low as 48 °C, confirming the potential of these systems for energy-efficient coating technologies. Furthermore, composite coatings incorporating micro-sized cellulose fibers (L/D ≈ 10.5–11.5) regenerated from agricultural residues were successfully obtained, demonstrating the feasibility of integrating bio-derived fillers into waterborne PLA formulations. In this study, the use of water-insoluble deep eutectic solvents type plasticizers for PLA coatings from water dispersions was reported for the first time. This establishes a foundation for developing sustainable, low-VOC, and low film formation temperature PLA-based coating materials. Full article

The adjustable-ring-mode (ARM) scanning laser was used to perform butt welding on 0.5 mm thick TA1 titanium alloy and 304 stainless steel (SS304) thin sheets, with 1.2 mm diameter AZ61S magnesium alloy welding wire as the filling material. Microhardness test results show that the hardness distribution presented a trend of being higher in the base metals on both sides and lower in the middle filling area, with no hardening observed in the weld zone. For all specimens subjected to horizontal and axial weld bending tests, the bending angle reached 108° without any cracks occurring. When the ring power was in the range of 800–1000 W, or the scanning frequency was between 100 and 200 Hz, all the average tensile strengths of the welded joints were more than 80% of that of the AZ61S filling material (approximately 240 MPa); the maximum average tensile strength stood at 281.2 MPa, which is equivalent to 93.7% of the AZ61S. As the ring power or scanning frequency increased further, the tensile strengths of the joints showed a decreasing trend. The remelting effect of the trailing edge of the ARM laser under high energy conditions, or the scouring of the turbulent molten flow induced by the scanning beam, damages the weak links at the newly formed solid–liquid interface and increases the Fe concentration in the molten pool. This leads to a thicker FeAl interface layer during growth, thereby resulting in a decline in the mechanical properties of the welded joints. Full article