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Keywords = mechanical strengths

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19 pages, 4225 KiB  
Article
Performance Optimization and Synergistic Mechanism of Ternary Blended Cementitious System Composed of Fly Ash, Slag, and Recycled Micro-Powder
by Rongfang Song, Qingnian Yang and Hang Song
Buildings 2025, 15(15), 2780; https://doi.org/10.3390/buildings15152780 - 6 Aug 2025
Abstract
The blended system of solid waste micro-powders is of great significance for the efficient utilization of recycled micro-powder. In this study, a ternary blended cementitious system composed of fly ash, slag, and recycled micro-powder was constructed, and its effects on the workability, mechanical [...] Read more.
The blended system of solid waste micro-powders is of great significance for the efficient utilization of recycled micro-powder. In this study, a ternary blended cementitious system composed of fly ash, slag, and recycled micro-powder was constructed, and its effects on the workability, mechanical properties, shrinkage performance, and microstructure of recycled mortar were systematically investigated. The experimental results show that with the increasing dosage of slag and recycled micro-powder (partially replacing cement and fly ash), the standard consistency water demand of the cementitious system decreases and the setting time is prolonged. When the replacement levels of recycled micro-powder and slag are both 10%, the 3-day, 7-day, and 28-day mechanical strengths of the mortar specimens are comparable to those of the reference group, with an increased flexural-to-compressive strength ratio and improved brittleness. SEM and mercury intrusion porosimetry (MIP) analyses revealed that systems incorporating low addition levels of recycled micro powder and slag powder exhibit calcium silicate hydrate (C-S-H) gel, acicular ettringite crystals, and a denser pore structure. However, at higher dosages (>10%), the porosity increases significantly and the pore structure deteriorates, resulting in reduced shrinkage performance. Overall, when the replacement rate of cement–fly ash by recycled micro-powder and slag is 10%, the ternary blended system exhibits optimal macroscopic performance and microstructure, providing a scientific basis for the resource utilization of solid waste. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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19 pages, 3032 KiB  
Review
The Microstructure and Modification of the Interfacial Transition Zone in Lightweight Aggregate Concrete: A Review
by Jian Zhou, Yiding Dong, Tong Qiu, Jiaojiao Lv, Peng Guo and Xi Liu
Buildings 2025, 15(15), 2784; https://doi.org/10.3390/buildings15152784 - 6 Aug 2025
Abstract
The interfacial transition zone (ITZ) significantly influences the mechanical properties and durability of lightweight aggregate concrete (LWAC), yet existing research on the ITZ in LWAC remains fragmented due to varied characterization techniques, inconsistent definitions of ITZ thickness and porosity, and the absence of [...] Read more.
The interfacial transition zone (ITZ) significantly influences the mechanical properties and durability of lightweight aggregate concrete (LWAC), yet existing research on the ITZ in LWAC remains fragmented due to varied characterization techniques, inconsistent definitions of ITZ thickness and porosity, and the absence of standardized performance metrics. This review focuses primarily on structural LWAC produced with artificial and natural lightweight aggregates, with intended applications in high-performance civil engineering structures. This review systematically analyzes the microstructure, composition, and physical properties of the ITZ, including porosity, microhardness, and hydration product distribution. Quantitative data from recent studies are highlighted—for instance, incorporating 3% nano-silica increased ITZ bond strength by 134.12% at 3 days and 108.54% at 28 days, while using 10% metakaolin enhanced 28-day compressive strength by 24.6% and reduced chloride diffusion by 81.9%. The review categorizes current ITZ enhancement strategies such as mineral admixtures, nanomaterials, surface coatings, and aggregate pretreatment methods, evaluating their mechanisms, effectiveness, and limitations. By identifying key trends and research gaps—particularly the lack of predictive models and standardized characterization methods—this review aims to synthesize key findings and identify knowledge gaps to support future material design in LWAC. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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17 pages, 7119 KiB  
Article
Rapid-Optimized Process Parameters of 1080 Carbon Steel Additively Manufactured via Laser Powder Bed Fusion on High-Throughput Mechanical Property Testing
by Jianyu Feng, Meiling Jiang, Guoliang Huang, Xudong Wu and Ke Huang
Materials 2025, 18(15), 3705; https://doi.org/10.3390/ma18153705 - 6 Aug 2025
Abstract
To ensure the sustainability of alloy-based strategies, both compositional design and processing routes must be simplified. Metal additive manufacturing (AM), with its exceptionally rapid, non-equilibrium solidification, offers a unique platform to produce tailored microstructures in simple alloys that deliver superior mechanical properties. In [...] Read more.
To ensure the sustainability of alloy-based strategies, both compositional design and processing routes must be simplified. Metal additive manufacturing (AM), with its exceptionally rapid, non-equilibrium solidification, offers a unique platform to produce tailored microstructures in simple alloys that deliver superior mechanical properties. In this study, we employ laser powder bed fusion (LPBF) to fabricate 1080 plain carbon steel, a binary alloy comprising only iron and carbon. Deviating from conventional process optimization focusing primarily on density, we optimize LPBF parameters for mechanical performance. We systematically varied key parameters (laser power and scan speed) to produce batches of tensile specimens, which were then evaluated on a high-throughput mechanical testing platform (HTP). Using response surface methodology (RSM), we developed predictive models correlating these parameters with yield strength (YS) and elongation. The RSM models identified optimal and suboptimal parameter sets. Specimens printed under the predicted optimal conditions achieved YS of 1543.5 MPa and elongation of 7.58%, closely matching RSM predictions (1595.3 MPa and 8.32%) with deviations of −3.25% and −8.89% for YS and elongation, respectively, thus validating model accuracy. Comprehensive microstructural characterization, including metallographic analysis and fracture surface examination, revealed the microstructural origins of performance differences and the underlying strengthening mechanisms. This methodology enables rapid evaluation and optimization of LPBF parameters for 1080 carbon steel and can be generalized as an efficient framework for robust LPBF process development. Full article
12 pages, 2376 KiB  
Article
Investigating Helium-Induced Thermal Conductivity Degradation in Fusion-Relevant Copper: A Molecular Dynamics Approach
by Xu Yu, Hanlong Wang and Hai Huang
Materials 2025, 18(15), 3702; https://doi.org/10.3390/ma18153702 - 6 Aug 2025
Abstract
Copper alloys are critical heat sink materials for fusion reactor divertors due to their high thermal conductivity (TC) and strength, yet their performance under extreme particle bombardment and heat fluxes in future tokamaks requires enhancement. While neutron-induced transmutation helium affects the properties of [...] Read more.
Copper alloys are critical heat sink materials for fusion reactor divertors due to their high thermal conductivity (TC) and strength, yet their performance under extreme particle bombardment and heat fluxes in future tokamaks requires enhancement. While neutron-induced transmutation helium affects the properties of copper, the atomistic mechanisms linking helium bubble size to thermal transport remain unclear. This study employs non-equilibrium molecular dynamics (NEMD) simulations to isolate the effect of bubble diameter (10, 20, 30, 40 Å) on TC in copper, maintaining a constant He-to-vacancy ratio of 2.5. Results demonstrate that larger bubbles significantly impair TC. This reduction correlates with increased Kapitza thermal resistance and pronounced lattice distortion from outward helium diffusion, intensifying phonon scattering. Phonon density of states (PDOS) analysis reveals diminished low-frequency peaks and an elevated high-frequency peak for bubbles >30 Å, confirming phonon confinement and localized vibrational modes. The PDOS overlap factor decreases with bubble size, directly linking microstructural evolution to thermal resistance. These findings elucidate the size-dependent mechanisms of helium bubble impacts on thermal transport in copper divertor materials. Full article
(This article belongs to the Special Issue Advances in Computation and Modeling of Materials Mechanics)
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13 pages, 1739 KiB  
Article
Study on the Shear Characteristics of the Frozen Soil–Concrete Interface at Different Roughness Levels
by Ming Xie, Mengqi Xu, Fangbo Xu, Zhangdong Wang, Lie Yin and Xiangdong Wu
Buildings 2025, 15(15), 2783; https://doi.org/10.3390/buildings15152783 - 6 Aug 2025
Abstract
The shear characteristics of the frozen soil–concrete interface are core parameters in frost heave resistance design in cold-region engineering, and the influence mechanism of interface roughness on these characteristics is not clear. In this study, the regulatory effect of different roughness levels (R-0 [...] Read more.
The shear characteristics of the frozen soil–concrete interface are core parameters in frost heave resistance design in cold-region engineering, and the influence mechanism of interface roughness on these characteristics is not clear. In this study, the regulatory effect of different roughness levels (R-0 to R-4) on the interfacial freezing strength was quantitatively analyzed for the first time through direct shear tests, and the evolution characteristics of the contribution ratio of the ice cementation strength were revealed. The results show that the peak shear strength of the interface increases significantly with the roughness (when the normal stress is 400 kPa and the water content is 14%, the increase in R-4 is 47.7% compared with R-0); the ice cementation strength increases synchronously and its contribution ratio increases with the increase in roughness. Although the absolute value of the residual strength increase is small, the relative amplitude is larger (178.5% increase under the same working conditions). The peak cohesion increased significantly with the roughness (R-0 to R-4 increased by 268.6%), while the residual cohesion decreased. The peak and residual internal friction angle increased slightly with the roughness. The study clarifies the differential influence mechanism of roughness on the interface’s shear parameters and provides a key quantitative basis for the anti-frost heave design of engineering interfaces in cold regions. Full article
28 pages, 2475 KiB  
Article
Optimal Scheduling of a Hydropower–Wind–Solar Multi-Objective System Based on an Improved Strength Pareto Algorithm
by Haodong Huang, Qin Shen, Wan Liu, Ying Peng, Shuli Zhu, Rungang Bao and Li Mo
Sustainability 2025, 17(15), 7140; https://doi.org/10.3390/su17157140 - 6 Aug 2025
Abstract
Under the current context of the large-scale integration of wind and solar power, the coupling of hydropower with wind and solar energy brings significant impacts on grid stability. To fully leverage the regulatory capacity of hydropower, this paper develops a multi-objective optimization scheduling [...] Read more.
Under the current context of the large-scale integration of wind and solar power, the coupling of hydropower with wind and solar energy brings significant impacts on grid stability. To fully leverage the regulatory capacity of hydropower, this paper develops a multi-objective optimization scheduling model for hydropower, wind, and solar that balances generation-side power generation benefit and grid-side peak-regulation requirements, with the latter quantified by the mean square error of the residual load. To efficiently solve this model, Latin hypercube initialization, hybrid distance framework, and adaptive mutation mechanism are introduced into the Strength Pareto Evolutionary Algorithm II (SPEAII), yielding an improved algorithm named LHS-Mutate Strength Pareto Evolutionary Algorithm II (LMSPEAII). Its efficiency is validated on benchmark test functions and a reservoir model. Typical extreme scenarios—months with strong wind and solar in the dry season and months with weak wind and solar in the flood season—are selected to derive scheduling strategies and to further verify the effectiveness of the proposed model and algorithm. Finally, K-medoids clustering is applied to the Pareto front solutions; from the perspective of representative solutions, this reveals the evolutionary trends of different objective trade-off schemes and overall distribution characteristics, providing deeper insight into the solution set’s distribution features. Full article
22 pages, 1183 KiB  
Review
Progress in Caking Mechanism and Regulation Technologies of Weakly Caking Coal
by Zhaoyang Li, Shujun Zhu, Ziqu Ouyang, Zhiping Zhu and Qinggang Lyu
Energies 2025, 18(15), 4178; https://doi.org/10.3390/en18154178 - 6 Aug 2025
Abstract
Efficient and clean utilization remains a pivotal development focus within the coal industry. Nevertheless, the application of weakly caking coal results in energy loss due to the caking property, thereby leading to a waste of resources. This paper, therefore, concentrates on the caking [...] Read more.
Efficient and clean utilization remains a pivotal development focus within the coal industry. Nevertheless, the application of weakly caking coal results in energy loss due to the caking property, thereby leading to a waste of resources. This paper, therefore, concentrates on the caking property, offering insights into the relevant caking mechanism, evaluation indexes, and regulation technologies associated with it. The caking mechanism delineates the transformation process of coal into coke. During pyrolysis, the active component generates the plastic mass in which gas, liquid, and solid phases coexist. With an increase in temperature, the liquid phase is diminished gradually, causing the inert components to bond. Based on the caking mechanism, evaluation indexes such as that characteristic of char residue, the caking index, and the maximal thickness of the plastic layer are proposed. These indexes are used to distinguish the strength of the caking property. However, they frequently exhibit a poor differentiation ability and high subjectivity. Additionally, some technologies have been demonstrated to regulate the caking property. Technologies such as rapid heating treatment and hydrogenation modification increase the amount of plastic mass generated, thereby improving the caking property. Meanwhile, technologies such as mechanical breaking and pre-oxidation reduce the caking property by destroying agglomerates or consuming plastic mass. Full article
(This article belongs to the Special Issue Advanced Clean Coal Technology)
25 pages, 3789 KiB  
Article
Rheological Evaluation of Ultra-High-Performance Concrete as a Rehabilitation Alternative for Pavement Overlays
by Hermes Vacca, Yezid A. Alvarado, Daniel M. Ruiz and Andres M. Nuñez
Materials 2025, 18(15), 3700; https://doi.org/10.3390/ma18153700 - 6 Aug 2025
Abstract
This study evaluates the rheological behavior and mechanical performance of Ultra-High-Performance Fiber-Reinforced Concrete (UHPFRC) mixes with varying superplasticizer dosages, aiming to optimize their use in pavement rehabilitation overlays on sloped surfaces. A reference self-compacting UHPFRC mix was modified by reducing the superplasticizer-to-binder ratio [...] Read more.
This study evaluates the rheological behavior and mechanical performance of Ultra-High-Performance Fiber-Reinforced Concrete (UHPFRC) mixes with varying superplasticizer dosages, aiming to optimize their use in pavement rehabilitation overlays on sloped surfaces. A reference self-compacting UHPFRC mix was modified by reducing the superplasticizer-to-binder ratio in incremental steps, and the resulting mixes were assessed through rheometry, mini-Slump, and Abrams cone tests. Key rheological parameters—static and dynamic yield stress, plastic viscosity, and thixotropy—were determined using the modified Bingham model. The results showed that reducing superplasticizer content increased yield stress and viscosity, enhancing thixotropic behavior while maintaining ultra-high compressive (≥130 MPa) and flexural strength (≥20 MPa) at 28 days. A predictive model was validated to estimate the critical yield stress needed for overlays on slopes. Among the evaluated formulations, the SP-2 mix met the stability and performance criteria and was successfully tested in a prototype overlay, demonstrating its viability for field application. This research confirms the potential of rheology-tailored UHPFRC as a high-performance solution for durable and stable pavement overlays in demanding geometric conditions. Full article
(This article belongs to the Special Issue Advances in Material Characterization and Pavement Modeling)
26 pages, 7199 KiB  
Article
Investigation of Fresh, Mechanical, and Durability Properties of Rubberized Fibre-Reinforced Concrete Containing Macro-Synthetic Fibres and Tyre Waste Rubber
by Nusrat Jahan Mim, Mizan Ahmed, Xihong Zhang, Faiz Shaikh, Ahmed Hamoda, Vipulkumar Ishvarbhai Patel and Aref A. Abadel
Buildings 2025, 15(15), 2778; https://doi.org/10.3390/buildings15152778 - 6 Aug 2025
Abstract
The growing disposal of used tyres and plastic waste in landfills poses a significant environmental challenge. This study investigates the potential of utilizing used tyre rubber and macro-synthetic fibres (MSFs) made from recycled plastics in fibre-reinforced rubberized concrete (RuFRC). Various percentages of tyre [...] Read more.
The growing disposal of used tyres and plastic waste in landfills poses a significant environmental challenge. This study investigates the potential of utilizing used tyre rubber and macro-synthetic fibres (MSFs) made from recycled plastics in fibre-reinforced rubberized concrete (RuFRC). Various percentages of tyre rubber shreds were used to replace coarse aggregates, calculated as 10%, 20%, and 30% of the volume of fine aggregates; fibre dosages (0%, 0.25%, 0.5%, 0.75%, and 1% by volume) were incorporated into the mix, and a series of physical, mechanical, and durability properties were evaluated. The results show that, as the fibre and rubber content increased, the slump of RuFRC decreased, with the lowest value obtained for concrete with 1% fibre and 30% rubber. The density of RuFRC decreases as the rubber percentage increases due to air voids and increased porosity caused by the rubber. The strength properties of RuFRC were found to decline with the increase in the rubber content, with mixes containing 30% rubber exhibiting reductions of about 60% in compressive strength, 27% in tensile strength, and 13% in flexural strength compared to the control specimen. Durability testing revealed that an increased rubber content led to higher water absorption, water penetration, and chloride ion permeability, with 30% rubber showing the highest values. However, lower rubber content (10%) and higher fibre dosages improved the durability characteristics, with water absorption reduced by up to 5% and shrinkage strains lowered by about 7%, indicating better compaction and bonding. These results indicate that RuFRC with moderate rubber and higher fibre content offers a promising balance between sustainability and performance. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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14 pages, 4016 KiB  
Article
Failure Mechanism of Pre-Stressed CFRP Beam Under Laser Ablation
by Yuting Zhao, Ruokun Zhang and Zhuhua Tan
Polymers 2025, 17(15), 2153; https://doi.org/10.3390/polym17152153 - 6 Aug 2025
Abstract
This paper focuses on the failure mechanism of a pre-stressed CFRP cantilever beam under laser ablation. During testing, a mass was applied to the CFRP cantilever beam to achieve a pre-stressed state, and the laser power densities varied from 500 to 1500 W·cm [...] Read more.
This paper focuses on the failure mechanism of a pre-stressed CFRP cantilever beam under laser ablation. During testing, a mass was applied to the CFRP cantilever beam to achieve a pre-stressed state, and the laser power densities varied from 500 to 1500 W·cm−2. Corresponding scanning electron microscope (SEM) tests were also performed on the ablation zone and fracture surface to analyze the failure mechanism. The results showed that the CFRP beam failed in compression at the bottom surface, which was due to a decrease in local stiffness and strength caused by heat softening, rather than by ablation damage on the top surface. The failure time decreased from 19.64 s to 6.52 s as the power density (500–1500 W·cm−2) and pre-stress loading (300–750 N·cm) increased, indicating that pre-stress loading has a more significant influence on the failure time of CFRP beams compared to power density. Full article
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22 pages, 25395 KiB  
Article
Hot Deformation and Predictive Modelling of β-Ti-15Mo Alloy: Linking Flow Stress, ω-Phase Evolution, and Thermomechanical Behaviour
by Arthur de Bribean Guerra, Alberto Moreira Jorge Junior, Guilherme Yuuki Koga and Claudemiro Bolfarini
Metals 2025, 15(8), 877; https://doi.org/10.3390/met15080877 (registering DOI) - 6 Aug 2025
Abstract
This study investigates the hot deformation behaviour and flow stress prediction of metastable β-Ti-15Mo alloy, a promising material for biomedical applications requiring strength–modulus optimisation and thermomechanical tunability. Isothermal compression tests were performed within the temperature range of 923–1173 K and at strain rates [...] Read more.
This study investigates the hot deformation behaviour and flow stress prediction of metastable β-Ti-15Mo alloy, a promising material for biomedical applications requiring strength–modulus optimisation and thermomechanical tunability. Isothermal compression tests were performed within the temperature range of 923–1173 K and at strain rates of 0.17, 1.72, and 17.2 s1 to assess the material’s response under industrially relevant hot working conditions. The alloy showed significant sensitivity to temperature and strain rate, with dynamic recovery (DRV) and dynamic recrystallisation (DRX) dominating the softening behaviour depending on the conditions. A strain-compensated Arrhenius-type constitutive model was developed and validated, resulting in an apparent activation energy of approximately 234 kJ/mol. Zener–Hollomon parameter analysis confirmed a transition in deformation mechanisms. Although microstructural and diffraction data suggest possible contributions from nanoscale phase transformations, including ω-phase dissolution at high temperatures, these aspects remain to be fully elucidated. The model offers reliable predictions of flow behaviour and supports optimisation of thermomechanical processing routes for biomedical β-Ti alloys. Full article
(This article belongs to the Special Issue Hot Forming/Processing of Metals and Alloys)
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20 pages, 3077 KiB  
Article
Influence of Carboxylic Acids (CAs) on the Structure–Properties Relationship in PLA/Pecan Nutshell (PN) Composites
by Giordano Pierozan Bernardes, Matheus de Prá Andrade and Matheus Poletto
J. Compos. Sci. 2025, 9(8), 422; https://doi.org/10.3390/jcs9080422 - 6 Aug 2025
Abstract
Reinforcing PLA composites with natural fibres is a prominent strategy for improving PLA’s properties while benefiting from its intrinsic biodegradation. However, these composites may be susceptible to an inefficient stress-transferring process due to the weak intermolecular interactions between PLA and natural fibres. A [...] Read more.
Reinforcing PLA composites with natural fibres is a prominent strategy for improving PLA’s properties while benefiting from its intrinsic biodegradation. However, these composites may be susceptible to an inefficient stress-transferring process due to the weak intermolecular interactions between PLA and natural fibres. A well-known practice is to incorporate coupling agents to improve polymer–fibre adhesion, such as carboxylic acids (CAs) and grafted copolymers. CAs are a more affordable and biodegradable option for improving PLA/natural fibre interface strength, resulting in a material with superior mechanical and thermal properties. In this context, this research discusses the potential use of mono (C6 and C8) and di (CC6 and CC8) carboxylic acids as coupling agents in PLA/pecan nutshells (PN) composites. PLA/PN composites with four different CAs were processed in a twin-screw extruder and subsequently injection moulded. The results indicated an increase in the flexural strength of the PLA due to the presence of PN in the neat composite. The use of CAs increased the storage modulus of PLA/PN composites, while C6 and CC8 reduced the PLA composite tan δ peak height. The PLA’s Tg in PLA/PN composite shifted to lower temperatures after the incorporation of CAs while increasing the PLA crystallinity degree. These results strongly suggested that besides acting as efficient coupling agents, these acids also exerted roles as nucleating agents and plasticisers. Full article
(This article belongs to the Section Polymer Composites)
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12 pages, 2764 KiB  
Article
AlxCoCrFeNi High-Entropy Alloys Enable Simultaneous Electrical and Mechanical Robustness at Thermoelectric Interfaces
by Xiaoxia Zou, Wangjie Zhou, Xinxin Li, Yuzeng Gao, Jingyi Yu, Linglu Zeng, Guangteng Yang, Li Liu, Wei Ren and Yan Sun
Materials 2025, 18(15), 3688; https://doi.org/10.3390/ma18153688 - 6 Aug 2025
Abstract
The interface between high-performance thermoelectric materials and electrodes critically governs the conversion efficiency and long-term reliability of thermoelectric generators under high-temperature operation. Here, we propose AlxCoCrFeNi high-entropy alloys (HEA) as barrier layers to bond Cu-W electrodes with p-type skutterudite (p-SKD) thermoelectric [...] Read more.
The interface between high-performance thermoelectric materials and electrodes critically governs the conversion efficiency and long-term reliability of thermoelectric generators under high-temperature operation. Here, we propose AlxCoCrFeNi high-entropy alloys (HEA) as barrier layers to bond Cu-W electrodes with p-type skutterudite (p-SKD) thermoelectric materials. The HEA/p-SKD interface exhibited excellent chemical bonding with a stable and controllable reaction layer, forming a dense, defect-free (Fe,Ni,Co,Cr)Sb phase (thickness of ~2.5 μm) at the skutterudites side. The interfacial resistivity achieved a low value of 0.26 μΩ·cm2 and remained at 7.15 μΩ·cm2 after aging at 773 K for 16 days. Moreover, the interface demonstrated remarkable mechanical stability, with an initial shear strength of 88 MPa. After long-term aging for 16 days at 773 K, the shear strength retained 74 MPa (only 16% degradation), ranking among the highest reported for thermoelectric materials/metal joints. Remarkably, the joint maintained a shear strength of 29 MPa even after 100 continuous thermal cycles (623–773 K), highlighting its outstanding thermo-mechanical stability. These results validate the AlxCoCrFeNi high-entropy alloys as an ideal interfacial material for thermoelectric generators, enabling simultaneous optimization of electrical and mechanical performance in harsh environments. Full article
(This article belongs to the Section Metals and Alloys)
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21 pages, 2480 KiB  
Article
Towards Sustainable Building Materials: An Experimental Investigation into the Effect of Recycled Construction Waste Aggregate on the Properties of High-Performance Concrete
by Radoslav Gandel, Jan Jerabek, Andrea Peknikova, Libor Topolář and Oldrich Sucharda
Buildings 2025, 15(15), 2772; https://doi.org/10.3390/buildings15152772 - 6 Aug 2025
Abstract
This study presents a comparison of the mechanical properties of selected high-performance concrete mixtures, some of which contained a proportion of recycled concrete aggregate (15% or 30%) as a substitute for natural aggregate. A reference mixture without recycled concrete aggregate was used for [...] Read more.
This study presents a comparison of the mechanical properties of selected high-performance concrete mixtures, some of which contained a proportion of recycled concrete aggregate (15% or 30%) as a substitute for natural aggregate. A reference mixture without recycled concrete aggregate was used for comparison. Initially, the properties of concrete containing both the natural and recycled aggregate types were characterized. This was followed by a series of mechanical tests investigating the compressive strength, flexural strength, and chemical resistance (including resistance to de-icing agents and sulfuric acid). The structural performance of reinforced concrete (RC) beams produced from the mixtures was assessed, and surface morphology was evaluated using a digital microscope. The results confirmed that the use of recycled aggregate had a measurable yet limited effect on the properties of hardened concrete. While the compressive strength tended to decrease slightly with an increasing degree of replacement, the flexural strength remained stable in all the mixtures. The tested mixtures demonstrated adequate resistance to de-icing agents and sulfuric acid. Interestingly, specimens subjected to a frost-resistance test showed improved flexural strength, potentially due to ongoing hydration or microcrack healing. In addition, the RC beams with partial aggregate replacement achieved a higher load-bearing capacity compared to the reference beams. The optical surface evaluation method proved to be a valuable tool, complementary to conventional strength testing. This research enhances the current understanding of recycled aggregate concrete and supports its potential for structural applications. Full article
(This article belongs to the Special Issue Constructions in Europe: Current Issues and Future Challenges)
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22 pages, 9028 KiB  
Article
Mechanochemical Activation of Basic Oxygen Furnace Slag: Insights into Particle Modification, Hydration Behavior, and Microstructural Development
by Maochun Xu, Liuchao Guo, Junshan Wen, Xiaodong Hu, Lei Wang and Liwu Mo
Materials 2025, 18(15), 3687; https://doi.org/10.3390/ma18153687 - 6 Aug 2025
Abstract
This study proposed a mechanochemical activation strategy using ethanol-diisopropanolamine (EDIPA) to improve the grindability and hydration reactivity of basic oxygen furnace slag (BOFS), aiming for its large-scale industrial utilization. The incorporation of EDIPA significantly refined the particle size distribution and reduced the repose [...] Read more.
This study proposed a mechanochemical activation strategy using ethanol-diisopropanolamine (EDIPA) to improve the grindability and hydration reactivity of basic oxygen furnace slag (BOFS), aiming for its large-scale industrial utilization. The incorporation of EDIPA significantly refined the particle size distribution and reduced the repose angle. As a result, the compressive strength of BOFS paste increased by 25.4 MPa at 28 d with only 0.08 wt.% EDIPA. Conductivity tests demonstrated that EDIPA strongly complexes with Ca2+, Al3+, and Fe3+, facilitating the dissolution of active mineral phases, such as C12A7 and C2F, and accelerating hydration reactions. XRD and TG analyses confirmed that the incorporation of EDIPA facilitated the formation of Mc (C4(A,F)ČH11) and increased the content of C-S-H, both of which contributed to microstructural densification. Microstructural observations further revealed that EDIPA refined Ca(OH)2 crystals, increasing their specific surface area from 4.7 m2/g to 35.2 m2/g. The combined effect of crystal refinement and enhanced hydration product formation resulted in reduced porosity and improved mechanical properties. Overall, the results demonstrated that EDIPA provided an economical, effective, and scalable means of activating BOFS, thereby promoting its high-value utilization in low-carbon construction materials. Full article
(This article belongs to the Special Issue Advances in Sustainable Construction Materials, Third Edition)
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