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Search Results (3,171)

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Keywords = mechanical bond strength

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14 pages, 2309 KiB  
Article
Modification of Bitumen with Mechanochemically Devulcanized Crumb Rubber
by Anar Akkenzheyeva, Akkenzhe Bussurmanova, Uzilkhan Yensegenova, Viktors Haritonovs, Remo Merijs Meri, Yerzhan Imanbayev, Yerbolat Ayapbergenov, Serik Sydykov and Aibar Murzabekov
Processes 2025, 13(8), 2489; https://doi.org/10.3390/pr13082489 - 7 Aug 2025
Abstract
This study investigates the modification of bitumen using mechanochemically devulcanized crumb rubber. The objective of this research is to enhance the performance characteristics of bituminous binders while addressing the inherent limitations associated with conventional crumb rubber (CCR), such as insufficient dispersion, elevated viscosity, [...] Read more.
This study investigates the modification of bitumen using mechanochemically devulcanized crumb rubber. The objective of this research is to enhance the performance characteristics of bituminous binders while addressing the inherent limitations associated with conventional crumb rubber (CCR), such as insufficient dispersion, elevated viscosity, and phase instability. Preliminary chemical activation of the crumb rubber was performed using a planetary ball mill, followed by thermomechanical devulcanization on a two-roll open mixing mill. Structural features of the devulcanized crumb rubber were analyzed using infrared spectroscopy, which confirmed the breakdown of S–S bonds. This study presents a comparative analysis of the performance characteristics of rubber–bitumen binders produced using both conventional rubber crumb (CRC) and devulcanized rubber crumb (DRC). The use of DCR, obtained mechanochemically from rubber waste, improved penetration, Fraass breaking point and the ring and ball softening point on average at high concentrations (20; 25% crumb rubber) compared to conventional crumb rubber by 33%, 66% and 2.4%, respectively. Optical microscopy revealed the formation of a uniform mesh-like rubber structure within the bitumen matrix, which contributes to enhanced performance characteristics of the modified binder and improved mechanical strength of the material. The key contribution of this work lies in the development and experimental validation of an efficient approach to deep devulcanization of crumb rubber via mechanochemical activation using readily available nitrogen-containing reagents. Furthermore, the study establishes a direct correlation between the degree of devulcanization, the dispersion quality of rubber particles within the bitumen matrix, and the resultant performance characteristics of the modified binder. Full article
(This article belongs to the Special Issue Green Chemistry: From Wastes to Value-Added Products (2nd Edition))
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19 pages, 3032 KiB  
Review
The Microstructure and Modification of the Interfacial Transition Zone in Lightweight Aggregate Concrete: A Review
by Jian Zhou, Yiding Dong, Tong Qiu, Jiaojiao Lv, Peng Guo and Xi Liu
Buildings 2025, 15(15), 2784; https://doi.org/10.3390/buildings15152784 - 6 Aug 2025
Abstract
The interfacial transition zone (ITZ) significantly influences the mechanical properties and durability of lightweight aggregate concrete (LWAC), yet existing research on the ITZ in LWAC remains fragmented due to varied characterization techniques, inconsistent definitions of ITZ thickness and porosity, and the absence of [...] Read more.
The interfacial transition zone (ITZ) significantly influences the mechanical properties and durability of lightweight aggregate concrete (LWAC), yet existing research on the ITZ in LWAC remains fragmented due to varied characterization techniques, inconsistent definitions of ITZ thickness and porosity, and the absence of standardized performance metrics. This review focuses primarily on structural LWAC produced with artificial and natural lightweight aggregates, with intended applications in high-performance civil engineering structures. This review systematically analyzes the microstructure, composition, and physical properties of the ITZ, including porosity, microhardness, and hydration product distribution. Quantitative data from recent studies are highlighted—for instance, incorporating 3% nano-silica increased ITZ bond strength by 134.12% at 3 days and 108.54% at 28 days, while using 10% metakaolin enhanced 28-day compressive strength by 24.6% and reduced chloride diffusion by 81.9%. The review categorizes current ITZ enhancement strategies such as mineral admixtures, nanomaterials, surface coatings, and aggregate pretreatment methods, evaluating their mechanisms, effectiveness, and limitations. By identifying key trends and research gaps—particularly the lack of predictive models and standardized characterization methods—this review aims to synthesize key findings and identify knowledge gaps to support future material design in LWAC. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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22 pages, 3079 KiB  
Review
Progress in Caking Mechanism and Regulation Technologies of Weakly Caking Coal
by Zhaoyang Li, Shujun Zhu, Ziqu Ouyang, Zhiping Zhu and Qinggang Lyu
Energies 2025, 18(15), 4178; https://doi.org/10.3390/en18154178 - 6 Aug 2025
Abstract
Efficient and clean utilization remains a pivotal development focus within the coal industry. Nevertheless, the application of weakly caking coal results in energy loss due to the caking property, thereby leading to a waste of resources. This paper, therefore, concentrates on the caking [...] Read more.
Efficient and clean utilization remains a pivotal development focus within the coal industry. Nevertheless, the application of weakly caking coal results in energy loss due to the caking property, thereby leading to a waste of resources. This paper, therefore, concentrates on the caking property, offering insights into the relevant caking mechanism, evaluation indexes, and regulation technologies associated with it. The caking mechanism delineates the transformation process of coal into coke. During pyrolysis, the active component generates the plastic mass in which gas, liquid, and solid phases coexist. With an increase in temperature, the liquid phase is diminished gradually, causing the inert components to bond. Based on the caking mechanism, evaluation indexes such as that characteristic of char residue, the caking index, and the maximal thickness of the plastic layer are proposed. These indexes are used to distinguish the strength of the caking property. However, they frequently exhibit a poor differentiation ability and high subjectivity. Additionally, some technologies have been demonstrated to regulate the caking property. Technologies such as rapid heating treatment and hydrogenation modification increase the amount of plastic mass generated, thereby improving the caking property. Meanwhile, technologies such as mechanical breaking and pre-oxidation reduce the caking property by destroying agglomerates or consuming plastic mass. Full article
(This article belongs to the Special Issue Advanced Clean Coal Technology)
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26 pages, 7199 KiB  
Article
Investigation of Fresh, Mechanical, and Durability Properties of Rubberized Fibre-Reinforced Concrete Containing Macro-Synthetic Fibres and Tyre Waste Rubber
by Nusrat Jahan Mim, Mizan Ahmed, Xihong Zhang, Faiz Shaikh, Ahmed Hamoda, Vipulkumar Ishvarbhai Patel and Aref A. Abadel
Buildings 2025, 15(15), 2778; https://doi.org/10.3390/buildings15152778 - 6 Aug 2025
Abstract
The growing disposal of used tyres and plastic waste in landfills poses a significant environmental challenge. This study investigates the potential of utilizing used tyre rubber and macro-synthetic fibres (MSFs) made from recycled plastics in fibre-reinforced rubberized concrete (RuFRC). Various percentages of tyre [...] Read more.
The growing disposal of used tyres and plastic waste in landfills poses a significant environmental challenge. This study investigates the potential of utilizing used tyre rubber and macro-synthetic fibres (MSFs) made from recycled plastics in fibre-reinforced rubberized concrete (RuFRC). Various percentages of tyre rubber shreds were used to replace coarse aggregates, calculated as 10%, 20%, and 30% of the volume of fine aggregates; fibre dosages (0%, 0.25%, 0.5%, 0.75%, and 1% by volume) were incorporated into the mix, and a series of physical, mechanical, and durability properties were evaluated. The results show that, as the fibre and rubber content increased, the slump of RuFRC decreased, with the lowest value obtained for concrete with 1% fibre and 30% rubber. The density of RuFRC decreases as the rubber percentage increases due to air voids and increased porosity caused by the rubber. The strength properties of RuFRC were found to decline with the increase in the rubber content, with mixes containing 30% rubber exhibiting reductions of about 60% in compressive strength, 27% in tensile strength, and 13% in flexural strength compared to the control specimen. Durability testing revealed that an increased rubber content led to higher water absorption, water penetration, and chloride ion permeability, with 30% rubber showing the highest values. However, lower rubber content (10%) and higher fibre dosages improved the durability characteristics, with water absorption reduced by up to 5% and shrinkage strains lowered by about 7%, indicating better compaction and bonding. These results indicate that RuFRC with moderate rubber and higher fibre content offers a promising balance between sustainability and performance. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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12 pages, 2764 KiB  
Article
AlxCoCrFeNi High-Entropy Alloys Enable Simultaneous Electrical and Mechanical Robustness at Thermoelectric Interfaces
by Xiaoxia Zou, Wangjie Zhou, Xinxin Li, Yuzeng Gao, Jingyi Yu, Linglu Zeng, Guangteng Yang, Li Liu, Wei Ren and Yan Sun
Materials 2025, 18(15), 3688; https://doi.org/10.3390/ma18153688 - 6 Aug 2025
Abstract
The interface between high-performance thermoelectric materials and electrodes critically governs the conversion efficiency and long-term reliability of thermoelectric generators under high-temperature operation. Here, we propose AlxCoCrFeNi high-entropy alloys (HEA) as barrier layers to bond Cu-W electrodes with p-type skutterudite (p-SKD) thermoelectric [...] Read more.
The interface between high-performance thermoelectric materials and electrodes critically governs the conversion efficiency and long-term reliability of thermoelectric generators under high-temperature operation. Here, we propose AlxCoCrFeNi high-entropy alloys (HEA) as barrier layers to bond Cu-W electrodes with p-type skutterudite (p-SKD) thermoelectric materials. The HEA/p-SKD interface exhibited excellent chemical bonding with a stable and controllable reaction layer, forming a dense, defect-free (Fe,Ni,Co,Cr)Sb phase (thickness of ~2.5 μm) at the skutterudites side. The interfacial resistivity achieved a low value of 0.26 μΩ·cm2 and remained at 7.15 μΩ·cm2 after aging at 773 K for 16 days. Moreover, the interface demonstrated remarkable mechanical stability, with an initial shear strength of 88 MPa. After long-term aging for 16 days at 773 K, the shear strength retained 74 MPa (only 16% degradation), ranking among the highest reported for thermoelectric materials/metal joints. Remarkably, the joint maintained a shear strength of 29 MPa even after 100 continuous thermal cycles (623–773 K), highlighting its outstanding thermo-mechanical stability. These results validate the AlxCoCrFeNi high-entropy alloys as an ideal interfacial material for thermoelectric generators, enabling simultaneous optimization of electrical and mechanical performance in harsh environments. Full article
(This article belongs to the Section Metals and Alloys)
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18 pages, 2416 KiB  
Article
Analysis of Asphalt Pavement Response to Long Longitudinal Slope Considering the Influence of Temperature Fields
by Xu Li, Jie Chen, Shuxing Mao and Chaochao Liu
Materials 2025, 18(15), 3670; https://doi.org/10.3390/ma18153670 - 5 Aug 2025
Viewed by 145
Abstract
With the rapid increase in traffic volume and the number of heavy-duty vehicles, the load on asphalt pavements has increased significantly. Especially on sections with long longitudinal slopes, the internal stress conditions of asphalt pavement have become even more complex. This study aims [...] Read more.
With the rapid increase in traffic volume and the number of heavy-duty vehicles, the load on asphalt pavements has increased significantly. Especially on sections with long longitudinal slopes, the internal stress conditions of asphalt pavement have become even more complex. This study aims to investigate the thermal–mechanical coupling behavior of asphalt pavement structures on long longitudinal slopes under the combined influence of temperature fields and moving loads. A pavement temperature field model was developed based on the climatic conditions of Nanning (AAT: 21.8 °C; Tmax: 37 °C; Tmin: 3 °C; AAP: 1453.4 mm). In addition, a three-dimensional finite element model of asphalt pavement structures on long longitudinal slopes was established using finite element software. Variations in pavement mechanical responses were compared under different vehicle axle loads (100–200 kN), slope gradients (0–5%), braking coefficients (0–0.7), and asphalt mixture layer thicknesses (2–8 cm). The results indicate that the pavement structure exhibits a strong capacity for pressure attenuation, with the middle and lower surface layers showing more pronounced stress reduction—up to 40%—significantly greater than the 6.5% observed in the upper surface layer. As the axle load increases from 100 kN to 200 kN, the internal mechanical responses of the pavement show a linear relationship with load magnitude, with an average increase of approximately 29%. In addition, the internal shearing stress of the pavement is more sensitive to changes in slope and braking coefficient; when the slope increases from 0% to 5% and the braking coefficient increases from 0 to 0.7, the shear stress at the bottom of the upper surface layer increases by 12% and 268%, respectively. This study provides guidance for the design of asphalt pavements on long longitudinal slopes. In future designs, special attention should be given to enhancing the shear strength of the surface layer and improving the interlayer bonding performance. In particular, under conditions of steep slopes and frequent heavy vehicle traffic, the thickness and modulus of the upper surface asphalt mixture may be appropriately increased. Full article
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35 pages, 9464 KiB  
Article
Numerical Investigation of Progressive Collapse Resistance in Fully Bonded Prestressed Precast Concrete Spatial Frame Systems with and Without Precast Slabs
by Manrong Song, Zhe Wang, Xiaolong Chen, Bingkang Liu, Shenjiang Huang and Jiaxuan He
Buildings 2025, 15(15), 2743; https://doi.org/10.3390/buildings15152743 - 4 Aug 2025
Viewed by 223
Abstract
Preventing progressive collapse induced by accidental events poses a critical challenge in the design and construction of resilient structures. While substantial progress has been made in planar structures, the progressive collapse mechanisms of precast concrete spatial structures—particularly regarding the effects of precast slabs—remain [...] Read more.
Preventing progressive collapse induced by accidental events poses a critical challenge in the design and construction of resilient structures. While substantial progress has been made in planar structures, the progressive collapse mechanisms of precast concrete spatial structures—particularly regarding the effects of precast slabs—remain inadequately explored. This study develops a refined finite element modeling approach to investigate progressive collapse mechanisms in fully bonded prestressed precast concrete (FB-PPC) spatial frames, both with and without precast slabs. The modeling approach was validated against available test data from related sub-assemblies, and applied to assess the collapse performance. A series of pushdown analyses were conducted on the spatial frames under various column removal scenarios. The load–displacement curves, slab contribution, and failure modes under different conditions were compared and analyzed. A simplified energy-based dynamic assessment was additionally employed to offer a rapid estimation of the dynamic collapse capacity. The results show that when interior or side columns fail, the progressive collapse process can be divided into the beam action stage and the catenary action (CA) stage. During the beam action stage, the compressive membrane action (CMA) of the slabs and the compressive arch action (CAA) of the beams work in coordination. Additionally, the tensile membrane action (TMA) of the slabs strengthens the CA in the beams. When the corner columns fail, the collapse stages comprise the beam action stage followed by the collapse stage. Due to insufficient lateral restraints around the failed column, the development of CA is limited. The membrane action of the slabs cannot be fully mobilized. The contribution of the slabs is significant, as it can substantially enhance the vertical resistance and restrain the lateral displacement of the columns. The energy-based dynamic assessment further reveals that FB-PPC spatial frames exhibit high ductility and residual strength following sudden column removal, with dynamic load–displacement curves showing sustained plateaus or gentle slopes across all scenarios. The inclusion of precast slabs consistently enhances both the peak load capacity and the residual resistance in dynamic collapse curves. Full article
(This article belongs to the Special Issue Research on the Seismic Performance of Reinforced Concrete Structures)
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20 pages, 51475 KiB  
Article
Mechanism-Driven Strength–Conductivity Synergy in Hypereutectic Al-Si Alloys Reinforced with Interface-Engineered Ni-Coated CNTs
by Xuexuan Yang, Yulong Ren, Peng Tang and Jun Tan
Materials 2025, 18(15), 3647; https://doi.org/10.3390/ma18153647 - 3 Aug 2025
Viewed by 249
Abstract
Secondary hypereutectic Al-Si alloys are attractive for sustainable manufacturing, yet their application is often limited by low strength and electrical conductivity due to impurity-induced microstructural defects. Achieving a balance between mechanical and conductive performance remains a significant challenge. In this work, nickel-coated carbon [...] Read more.
Secondary hypereutectic Al-Si alloys are attractive for sustainable manufacturing, yet their application is often limited by low strength and electrical conductivity due to impurity-induced microstructural defects. Achieving a balance between mechanical and conductive performance remains a significant challenge. In this work, nickel-coated carbon nanotubes (Ni-CNTs) were introduced into secondary Al-20Si alloys to tailor the microstructure and enhance properties through interfacial engineering. Composites containing 0 to 0.4 wt.% Ni-CNTs were fabricated by conventional casting and systematically characterized. The addition of 0.1 wt.% Ni-CNTs resulted in the best combination of properties, with a tensile strength of 170.13 MPa and electrical conductivity of 27.60% IACS. These improvements stem from refined α-Al dendrites, uniform eutectic Si distribution, and strong interfacial bonding. Strengthening was achieved through grain refinement, Orowan looping, dislocation generation from thermal mismatch, and the formation of reinforcing interfacial phases such as AlNi3C0.9 and Al4SiC4. At higher Ni-CNT contents, property degradation occurred due to agglomeration and phase coarsening. This study presents an effective and scalable strategy for achieving strength–conductivity synergy in secondary aluminum alloys via nanoscale interfacial design, offering guidance for the development of multifunctional lightweight materials. Full article
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19 pages, 3771 KiB  
Article
Effect of Carboxymethyl Konjac Glucomannan on the Gel Properties of Silver Carp Surimi: A Study on the Regulatory Mechanism of Substitution Degree
by Wenli Yan, Zhihan Ouyang, Xiaoying Luo, Rankun Xiao, Siqiao Liao, Fatang Jiang, Yonghui Li, Shanbai Xiong, Tao Yin and Xiangwei Zhu
Foods 2025, 14(15), 2715; https://doi.org/10.3390/foods14152715 - 1 Aug 2025
Viewed by 218
Abstract
Freshwater surimi typically exhibits poor gel-forming capability and is prone to gel deterioration, limiting its applications in food products. This study successfully prepared silver carp surimi gels with improved gel strength and water-holding capacity (WHC) using carboxymethyl konjac glucomannan (CKGM) as a functional [...] Read more.
Freshwater surimi typically exhibits poor gel-forming capability and is prone to gel deterioration, limiting its applications in food products. This study successfully prepared silver carp surimi gels with improved gel strength and water-holding capacity (WHC) using carboxymethyl konjac glucomannan (CKGM) as a functional modifier. Furthermore, the regulatory mechanism of CKGM with different degrees of substitution (DS) on the gel properties of silver carp surimi was systematically investigated. Results demonstrated that DS significantly influenced gel strength, WHC, and microstructure. CKGM (DS = 0.21%) substantially enhanced the gel strength and WHC through strengthened hydrophobic interactions and hydrogen-bond networks. However, CKGM with a higher DS (0.41%) induced a steric hindrance effect, decreasing elastic modulus and WHC and resulting in a more porous gel network. Raman spectroscopy analysis revealed that CKGM facilitated the conformational transition of myofibrillar proteins from α-helix to β-sheet, thereby improving the density of the gel network. The study provides theoretical foundations and technical guidance for the quality improvement of surimi products. Full article
(This article belongs to the Special Issue Food Proteins: Extraction, Functions and Applications)
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17 pages, 2269 KiB  
Article
Photocurable Resin Composites with Silica Micro- and Nano-Fillers for 3D Printing of Dental Restorative Materials
by Pirat Karntiang, Hiroshi Ikeda, Yuki Nagamatsu and Hiroshi Shimizu
J. Compos. Sci. 2025, 9(8), 405; https://doi.org/10.3390/jcs9080405 - 1 Aug 2025
Viewed by 285
Abstract
This study aimed to develop experimental filler-reinforced resin composites for vat-photopolymerization 3D printing and to evaluate the effects of filler addition on their mechanical, physicochemical, and bonding properties for dental restorative applications. Silanized nano- and/or micro-fillers were incorporated into acrylic resin monomers to [...] Read more.
This study aimed to develop experimental filler-reinforced resin composites for vat-photopolymerization 3D printing and to evaluate the effects of filler addition on their mechanical, physicochemical, and bonding properties for dental restorative applications. Silanized nano- and/or micro-fillers were incorporated into acrylic resin monomers to formulate photocurable resins suitable for vat-photopolymerization. The rheological behavior of these liquid-state resins was assessed through viscosity measurements. Printed resin composites were fabricated and characterized for mechanical properties—including flexural strength, flexural modulus, and Vickers hardness—both before and after 8 weeks of water immersion. Physicochemical properties, such as water sorption, water solubility, and degree of conversion, were also evaluated. Additionally, shear bond strength to a resin-based luting agent was measured before and after artificial aging via thermocycling. A commercial dental CAD-CAM resin composite served as a reference material. Filler incorporation significantly improved the mechanical properties of the printed composites. The highest performance was observed in the composite containing 60 wt% micro-fillers, with a flexural strength of 168 ± 10 MPa, flexural modulus of 6.3 ± 0.4 GPa, and Vickers hardness of 63 ± 1 VHN, while the commercial CAD-CAM composite showed values of 152 ± 8 MPa, 7.9 ± 0.3 GPa, and 66 ± 2 VHN, respectively. Filler addition did not adversely affect the degree of conversion, although the relatively low conversion led to the elution of unpolymerized monomers and increased water solubility. The shear bond strength of the optimal printed composite remained stable after aging without silanization, demonstrating superior bonding performance compared with the CAD-CAM composite. These findings suggest that the developed 3D-printed resin composite is a promising candidate for dental restorative materials. Full article
(This article belongs to the Special Issue Innovations in Direct and Indirect Dental Composite Restorations)
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16 pages, 7560 KiB  
Article
High-Performance Sodium Alginate Fiber-Reinforced Polyvinyl Alcohol Hydrogel for Artificial Cartilage
by Lingling Cui, Yifan Lu, Jun Wang, Haiqin Ding, Guodong Jia, Zhiwei Li, Guang Ji and Dangsheng Xiong
Coatings 2025, 15(8), 893; https://doi.org/10.3390/coatings15080893 - 1 Aug 2025
Viewed by 317
Abstract
Hydrogels, especially Polyvinyl alcohols, have received extensive attention as alternative materials for articular cartilage. Aiming at the problems such as low strength and poor toughness of polyvinyl alcohol hydrogels in practical applications, an enhancement and modification strategy is proposed. Sodium alginate fibers were [...] Read more.
Hydrogels, especially Polyvinyl alcohols, have received extensive attention as alternative materials for articular cartilage. Aiming at the problems such as low strength and poor toughness of polyvinyl alcohol hydrogels in practical applications, an enhancement and modification strategy is proposed. Sodium alginate fibers were introduced into polyvinyl alcohol hydrogel network through physical blending and freezing/thawing methods. The prepared composite hydrogels exhibited a three-dimensional porous network structure similar to that of human articular cartilage. The mechanical and tribological properties of hydrogels have been significantly improved, due to the multiple hydrogen bonding interaction between sodium alginate fibers and polyvinyl alcohol. Most importantly, under a load of 2 N, the friction coefficient of the PVA/0.4SA hydrogel can remain stable at 0.02 when lubricated in PBS buffer for 1 h. This work provides a novel design strategy for the development of high-performance polyvinyl alcohol hydrogels. Full article
(This article belongs to the Section Surface Coatings for Biomedicine and Bioengineering)
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24 pages, 4254 KiB  
Article
Strength and Micro-Mechanism of Guar Gum–Palm Fiber Composite for Improvement of Expansive Soil
by Junhua Chen, Yuejian Huang, Aijun Chen, Xinping Ji, Xiao Liao, Shouqian Li and Ying Xiao
Fibers 2025, 13(8), 104; https://doi.org/10.3390/fib13080104 - 31 Jul 2025
Viewed by 175
Abstract
This study investigates the improvement effect and micro-mechanism of guar gum and palm fibers, two eco-friendly materials, on expansive soil. The study uses disintegration tests, unconfined compressive strength tests, triaxial compression tests, and SEM analysis to evaluate the enhancement of mechanical properties. The [...] Read more.
This study investigates the improvement effect and micro-mechanism of guar gum and palm fibers, two eco-friendly materials, on expansive soil. The study uses disintegration tests, unconfined compressive strength tests, triaxial compression tests, and SEM analysis to evaluate the enhancement of mechanical properties. The results show that the guar gum–palm fiber composite significantly improves the compressive and shear strength of expansive soil. The optimal ratio is 2% guar gum, 0.4% palm fiber, and 6 mm palm fiber length. Increasing fiber length initially boosts and then reduces unconfined compressive strength. Guar gum increases unconfined compressive strength by 187.18%, further improved by 20.9% with palm fibers. When fiber length is fixed, increasing palm fiber content increases and then stabilizes peak stress and shear strength (cohesion and internal friction angle), improving by 27.30%, 52.1%, and 12.4%, respectively, compared to soil improved with only guar gum. Micro-analysis reveals that guar gum enhances bonding between soil particles via a gel matrix, improving water stability and mechanical properties, while palm fibers reinforce the soil and inhibit crack propagation. The synergistic effect significantly enhances composite-improved soil performance, offering economic and environmental benefits, and provides insights for expansive soil engineering management. Full article
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14 pages, 4080 KiB  
Article
High-Compressive-Strength Silicon Carbide Ceramics with Enhanced Mechanical Performance
by Zijun Qian, Kang Li, Yabin Zhou, Hao Xu, Haiyan Qian and Yihua Huang
Materials 2025, 18(15), 3598; https://doi.org/10.3390/ma18153598 - 31 Jul 2025
Viewed by 220
Abstract
This study demonstrates the successful fabrication of high-performance reaction-bonded silicon carbide (RBSC) ceramics through an optimized liquid silicon infiltration (LSI) process employing multi-modal SiC particle gradation and nano-carbon black (0.6 µm) additives. By engineering porous preforms with hierarchical SiC distributions and tailored carbon [...] Read more.
This study demonstrates the successful fabrication of high-performance reaction-bonded silicon carbide (RBSC) ceramics through an optimized liquid silicon infiltration (LSI) process employing multi-modal SiC particle gradation and nano-carbon black (0.6 µm) additives. By engineering porous preforms with hierarchical SiC distributions and tailored carbon sources, the resulting ceramics achieved a compressive strength of 2393 MPa and a flexural strength of 380 MPa, surpassing conventional RBSC systems. Microstructural analyses revealed homogeneous β-SiC formation and crack deflection mechanisms as key contributors to mechanical enhancement. Ultrafine SiC particles (0.5–2 µm) refined pore architectures and mediated capillary dynamics during infiltration, enabling nanoscale dispersion of residual silicon phases and minimizing interfacial defects. Compared to coarse-grained counterparts, the ultrafine SiC system exhibited a 23% increase in compressive strength, attributed to reduced sintering defects and enhanced load transfer efficiency. This work establishes a scalable strategy for designing RBSC ceramics for extreme mechanical environments, bridging material innovation with applications in high-stress structural components. Full article
(This article belongs to the Section Advanced and Functional Ceramics and Glasses)
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19 pages, 7574 KiB  
Article
Effect of Natural Fiber Characteristics on Properties of Cementitious Composites: A Comparison of Recycled Pulp from Beverage Cartons, Bamboo, and Eucalyptus Fibers
by Phouthanouthong Xaysombath, Nattakan Soykeabkaew, Darunee Wattanasiriwech and Suthee Wattanasiriwech
Constr. Mater. 2025, 5(3), 50; https://doi.org/10.3390/constrmater5030050 - 31 Jul 2025
Viewed by 165
Abstract
This study evaluates the influence of fiber type, geometry, and interfacial behavior on the physical and mechanical performance of cementitious composites reinforced with recycled pulp from beverage cartons (RPBC), bamboo fiber (BF), and eucalyptus fiber (EF) as the sole reinforcing agents. The BF [...] Read more.
This study evaluates the influence of fiber type, geometry, and interfacial behavior on the physical and mechanical performance of cementitious composites reinforced with recycled pulp from beverage cartons (RPBC), bamboo fiber (BF), and eucalyptus fiber (EF) as the sole reinforcing agents. The BF was rounded in shape and had the highest aspect ratio, while the ribbon-shaped EF exhibited the highest tensile strength index. The RPBC fibers were fibrillated and the shortest, with a ribbon shape. Flexural strength results showed that RPBCC achieved a maximum strength that was 47.6% higher than the control specimen (0% fiber), outperforming both BF- and EF-reinforced counterparts. This superior performance is attributed to the higher fibrillation level of the ribbon-shaped RPBC fibers, which promoted better fiber–matrix bonding. As the fiber content increased, the bulk density of EFC and BFC decreased linearly, while RPBC composites showed only a modest decrease in density. Porosity steadily increased in EFC and BFC, whereas a non-linear trend was observed in RPBCC, likely due to its unique morphology and fibrillation. Conversely, EFC exhibited significantly higher maximum fracture toughness (3600 J/m2 at 10 wt.%) compared to PBFCC (1600 J/m2 at 14 wt.%) and BFC (1400 J/m2 at 14 wt.%). This enhancement is attributed to extensive fiber pullout mechanisms and increased energy absorption during crack propagation. Overall, all composite types demonstrated flexural strength values above 4 MPa, placing them in the Grade I category. Those reinforced with 10–14% RPBC exhibited strengths of 11–12 MPa, categorizing them as Grade II according to ASTM C1186-02. Full article
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18 pages, 1290 KiB  
Article
The Impact of Substituting Chalk with Fly Ash in Formulating a Two-Component Polyurethane Adhesive on Its Physicochemical and Mechanical Properties
by Edyta Pęczek, Renata Pamuła, Żaneta Ciastowicz, Paweł Telega, Łukasz Bobak and Andrzej Białowiec
Materials 2025, 18(15), 3591; https://doi.org/10.3390/ma18153591 - 30 Jul 2025
Viewed by 317
Abstract
This study aimed to evaluate the effect of replacing chalk with fly ash in a two-component polyurethane (2C PU) adhesive on its physicochemical, mechanical, and environmental properties, as a practical application of circular economy principles. Six adhesive formulations were prepared, each containing a [...] Read more.
This study aimed to evaluate the effect of replacing chalk with fly ash in a two-component polyurethane (2C PU) adhesive on its physicochemical, mechanical, and environmental properties, as a practical application of circular economy principles. Six adhesive formulations were prepared, each containing a chalk-to-fly ash ratio as a filler. The study evaluated rheological, mechanical, thermal, and environmental parameters. Mechanical tests confirmed cohesive failure within the bonded material, indicating that the bond strength at the adhesive–substrate interface exceeded the internal strength of the substrate. The highest contaminant elution levels recorded were 0.62 mg/kg for molybdenum and 0.20 mg/kg for selenium, which represent only 6.2% and 40% of the regulatory limits, respectively. Dissolved organic carbon (DOC) and total dissolved solids (TDS) did not exceed 340 mg/kg and 4260 mg/kg, respectively. GC-MS analysis did not reveal the presence of prominent volatile organic compound emissions. Initial screening suggests possible compatibility with low-emission certification schemes (e.g., A+, AgBB, EMICODE®), though confirmation requires further quantitative testing. The results demonstrate that fly ash can be an effective substitute for chalk in polyurethane adhesives, ensuring environmental compliance and maintaining functional performance while supporting the principles of the circular economy. Full article
(This article belongs to the Section Mechanics of Materials)
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