Sign in to use this feature.

Years

Between: -

Subjects

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Journals

Article Types

Countries / Regions

Search Results (49)

Search Parameters:
Keywords = maximum hardness principle

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
17 pages, 6464 KB  
Article
Wear Calculation Method of Tripping Mechanism of Knotter Based on Rigid–Flexible Coupling Dynamic Model
by Jianjun Yin, Yansu Gao, Ruipeng Guo, Shiyu Lv, Maile Zhou and Deng Yu
Agriculture 2025, 15(21), 2229; https://doi.org/10.3390/agriculture15212229 - 25 Oct 2025
Viewed by 400
Abstract
Targeting the problem of lack of theoretical model for wear calculation of key actuators in the knotter, a tripping mechanism of knotter based on the principle of elastic deformation was designed. A rigid–flexible coupling dynamic analysis model of the tripping mechanism was established [...] Read more.
Targeting the problem of lack of theoretical model for wear calculation of key actuators in the knotter, a tripping mechanism of knotter based on the principle of elastic deformation was designed. A rigid–flexible coupling dynamic analysis model of the tripping mechanism was established based on the modal stress method, and the contact force time history curves and dynamic stress results between the groove cam and the ball roller, as well as between the knotter jaw and the tripping plate slot, were simulated. Based on MSC, Marc MENTAT, a finite element wear calculation model of the tripping mechanism, was constructed. Through 600 simulations equivalent to 6000 working cycles, the wear cloud maps of the tripping plate and the large gear groove cam were obtained, and the key wear areas and expansion trends were analyzed. The rapid wear tests were conducted by using a self-made knotter fatigue wear test bench, which showed that the maximum deviation between the measured value and the simulated value of the contact pair wear was less than 10%. This verified that the proposed wear model for the tripping mechanism can be used for calculating the contact pair wear of the mechanism, providing a reference for the heat treatment process of the surface hardness of the parts. Full article
(This article belongs to the Section Agricultural Technology)
Show Figures

Figure 1

28 pages, 17257 KB  
Article
A Box-Based Method for Regularizing the Prediction of Semantic Segmentation of Building Facades
by Shuyu Liu, Zhihui Wang, Yuexia Hu, Xiaoyu Zhao and Si Zhang
Buildings 2025, 15(19), 3562; https://doi.org/10.3390/buildings15193562 - 2 Oct 2025
Viewed by 605
Abstract
Semantic segmentation of building facade images has enabled a lot of intelligent support for architectural research and practice in the last decade. However, the classifiers for semantic segmentation usually predict facade elements (e.g., windows) as graphics in irregular shapes. The non-smooth edges and [...] Read more.
Semantic segmentation of building facade images has enabled a lot of intelligent support for architectural research and practice in the last decade. However, the classifiers for semantic segmentation usually predict facade elements (e.g., windows) as graphics in irregular shapes. The non-smooth edges and hard-to-define shapes impede the further use of the predicted graphics. This study proposes a method to regularize the predicted graphics following the prior knowledge of composition principles of building facades. Specifically, we define four types of boxes for each predicted graphic, namely minimum circumscribed box (MCB), maximum inscribed box (MIB), candidate box (CB), and best overlapping box (BOB). Based on these boxes, a three-stage process, consisting of denoising, BOB finding, and BOB stacking, was established to regularize the predicted graphics of facade elements into basic rectilinear polygons. To compare the proposed and existing methods of graphic regularization, an experiment was conducted based on the predicted graphics of facade elements obtained from four pixel-wise annotated building facade datasets, Irregular Facades (IRFs), CMP Facade Database, ECP Paris, and ICG Graz50. The results demonstrate that the graphics regularized by our method align more closely with real facade elements in shape and edge. Moreover, our method avoids the prevalent issue of correctness degradation observed in existing methods. Compared with the predicted graphics, the average IoU and F1-score of our method-regularized graphics respectively increase by 0.001–0.017 and 0.000–0.012 across the datasets, while those of previous method-regularized graphics decrease by 0.002–0.021 and 0.002–0.015. The regularized graphics contribute to improving the precision and depth of semantic segmentation-based applications of building facades. They are also expected to be useful for the exploration of data mining on urban images in the future. Full article
(This article belongs to the Section Architectural Design, Urban Science, and Real Estate)
Show Figures

Figure 1

16 pages, 3654 KB  
Article
Presenting GAELLE: An Online Genetic Algorithm for Electronic Landscapes Exploration of Reactive Conformers
by Olivier Aroule, Fabien Torralba and Guillaume Hoffmann
AI Chem. 2026, 1(1), 1; https://doi.org/10.3390/aichem1010001 - 8 Sep 2025
Viewed by 865
Abstract
Identifying the most reactive conformation of a molecule is a central challenge in computational chemistry, particularly when reactivity depends on subtle conformational effects. While most conformation search tools aim to find the lowest-energy structure, they often overlook the electronic descriptors that govern chemical [...] Read more.
Identifying the most reactive conformation of a molecule is a central challenge in computational chemistry, particularly when reactivity depends on subtle conformational effects. While most conformation search tools aim to find the lowest-energy structure, they often overlook the electronic descriptors that govern chemical reactivity. In this work, we present GAELLE, a cheminformatics tool that combines conformer generation with quantum reactivity descriptors to identify the most reactive structure of a molecule in solution. GAELLE integrates an evolutionary algorithm with fast semiempirical quantum chemical calculations (xTB), enabling the automated ranking of conformers based on HOMO–LUMO gap minimization (Pearson’s principle of maximum hardness) and electrophilicity index (Parr’s electrophilicity scale). Solvent effects are accounted for via implicit solvation models (GBSA/ALPB) to ensure realistic evaluation of reactivity in solution. The method is fully SMILES-driven, open-source, and scalable to medium-sized drug-like molecules. Applications to reactive intermediates, bioactive conformations, and pre-reactive complexes demonstrate the method’s relevance for mechanism elucidation, molecular design, and in silico screening. GAELLE is publicly available and offers a reactivity-focused alternative to traditional energy-minimization tools in conformational analysis. Full article
Show Figures

Figure 1

19 pages, 1364 KB  
Article
Research on Distribution DSS Conceptual Framework of Textile Logistics in Textile Markets
by Fuzhong Wang and Chongyan Li
Appl. Sci. 2025, 15(17), 9755; https://doi.org/10.3390/app15179755 - 5 Sep 2025
Viewed by 866
Abstract
This paper aims to study a distribution decision support system (DSS) conceptual framework for textile logistics, combining the operational requirements of logistics enterprises in textile markets to optimize vehicle surplus tonnage usage and distribution flexibility, using the integrated computer-aided manufacturing definition (IDEF) method [...] Read more.
This paper aims to study a distribution decision support system (DSS) conceptual framework for textile logistics, combining the operational requirements of logistics enterprises in textile markets to optimize vehicle surplus tonnage usage and distribution flexibility, using the integrated computer-aided manufacturing definition (IDEF) method and developing a comprehensive conceptual framework for textile logistics distribution decisions, complemented by an in-depth analysis of its underlying database structure. Further, this paper constructs the model base and proposes two vehicle-loading models and their solving algorithms, including one model with constraints on the maximum loading rate and the other with constraints on the smallest vehicle numbers, with these algorithms implemented by linear programming in operational research and performed by programming techniques. This paper also constructs the method base and designs some methods, such as the method of vehicle surplus tonnage utilization, the method of vehicle-loading priority order selection, and the simultaneous loading method of multi-freight cargo and multiple vehicles; these methods are implemented by the database principle and technological or programming techniques. We use a test distribution DSS conceptual framework to run the data example and obtain a good test result. The findings indicate that the DSS conceptual framework can integrate the model and method bases and can also solve the hard problems of the use of surplus tonnage vehicles and simultaneous loading. Full article
(This article belongs to the Special Issue Optimization and Simulation Techniques for Transportation)
Show Figures

Figure 1

19 pages, 9237 KB  
Article
Mechanical Properties of 17-4 PH Stainless Steel Manufactured by Atomic Diffusion Additive Manufacturing
by Animesh Kumar Basak, Jasim Mohammed Sali and Alokesh Pramanik
Designs 2025, 9(3), 66; https://doi.org/10.3390/designs9030066 - 28 May 2025
Cited by 1 | Viewed by 1908
Abstract
Atomic diffusion additive manufacturing (ADAM) is a specialized extrusion-based metal additive manufacturing (MAM) process where metal parts are produced through a three-stage process of printing, de-binding and sintering. Several scientific facts, such as dimensional error, surface quality, tensile behavior and the internal structure [...] Read more.
Atomic diffusion additive manufacturing (ADAM) is a specialized extrusion-based metal additive manufacturing (MAM) process where metal parts are produced through a three-stage process of printing, de-binding and sintering. Several scientific facts, such as dimensional error, surface quality, tensile behavior and the internal structure of this process for specific materials for certain conditions, are not well explained in the existing literature. To address these issues, the present manuscript investigates the effect of infill type and shell thickness on 17-4 precipitation-hardened (PH) stainless steels on the dimensional accuracy, surface roughness and mechanical properties of the printed specimens. It was found that the strength (maximum ultimate tensile strength up to 1049.1 MPa) and hardness (290 HRB) of the specimens mainly depend on shell thickness, while infill type plays a relatively minor role. The principle of atomic diffusion may be the reason behind this pattern, as an increase in shell thickness is essentially an increase in the density of material deposited during printing, allowing more fusion during sintering and thus increasing its strength. The two different infill types (triangular and gyroid) contribute towards minimal changes, although it should be noted that triangular specimens exhibited greater ultimate tensile strength, whereas the gyroid had slightly longer elongation at break. Dimensional accuracy and surface roughness for all the specimens remain reasonably consistent. The cross-section of the tensile tested specimens revealed significant pores in the microstructure that could contribute to a reduction in the mechanical properties of the specimens. Full article
(This article belongs to the Special Issue Post-Manufacturing Testing and Characterization of Materials)
Show Figures

Figure 1

14 pages, 2809 KB  
Article
Underwater Magnetic Sensors Network
by Arkadiusz Adamczyk, Maciej Klebba, Mariusz Wąż and Ivan Pavić
Sensors 2025, 25(8), 2493; https://doi.org/10.3390/s25082493 - 15 Apr 2025
Viewed by 1281
Abstract
This study explores the design and performance of an underwater magnetic sensor network (UMSN) tailored for intrusion detection in complex environments such as riverbeds and areas with dense vegetation. The system utilizes wireless sensor network (WSN) principles and integrates AMR-based magnetic sensors (e.g., [...] Read more.
This study explores the design and performance of an underwater magnetic sensor network (UMSN) tailored for intrusion detection in complex environments such as riverbeds and areas with dense vegetation. The system utilizes wireless sensor network (WSN) principles and integrates AMR-based magnetic sensors (e.g., LSM303AGR) with MEMS-based accelerometers to provide accurate and high-resolution magnetic field measurements. Extensive calibration techniques were employed to correct hard-iron and soft-iron distortions, ensuring reliable performance in fluctuating environmental conditions. Field tests included both controlled setups and real-world scenarios, such as detecting intrusions across river sections, shorelines, and coordinated land-water activities. The results showed detection rates consistently above 90%, with response times averaging 2.5 s and a maximum detection range of 5 m. The system also performed well under adverse weather conditions, including fog and rain, demonstrating its adaptability. The findings underline the potential of UMSN as a scalable and cost-efficient solution for monitoring sensitive areas. By addressing the limitations of traditional surveillance systems, this research offers a practical framework for enhancing security in critical regions, laying the groundwork for future developments in magnetic sensor technology. Full article
Show Figures

Figure 1

24 pages, 7425 KB  
Article
Experimental Study on the Influence of Sidewall Excavation Width and Rock Wall Slope on the Stability of the Surrounding Rock in Hanging Tunnels
by Hao Zhang, Tianyu Luo, Zhao Xiang, Zhiwei Cai, Tongqing Wu, Dong Zhang, Bing Liu and Hu Feng
Buildings 2024, 14(11), 3477; https://doi.org/10.3390/buildings14113477 - 31 Oct 2024
Cited by 1 | Viewed by 1251
Abstract
Hanging tunnels are a unique type of highway constructed on hard cliffs and towering mountains, renowned for their steep and distinctive characteristics. Compared to traditional full tunnels or open excavations, hanging tunnels offer significant advantages in terms of cost and construction time. However, [...] Read more.
Hanging tunnels are a unique type of highway constructed on hard cliffs and towering mountains, renowned for their steep and distinctive characteristics. Compared to traditional full tunnels or open excavations, hanging tunnels offer significant advantages in terms of cost and construction time. However, the engineering design and construction cases of such tunnels are rarely reported, and concerns about construction safety and surrounding rock stability have become focal points. Taking the Shibanhe hanging tunnel as a case study, this paper focuses on the stability of the surrounding rock during the excavation of limestone hanging tunnels using physical analog model (PAM) experiments and numerical calculation. Firstly, based on the similarity principle and orthogonal experiments, river sand, bentonite, gypsum and P.O42.5 ordinary Portland cement were selected as the raw materials to configure similar materials from limestone. Secondly, according to the characteristics of hanging tunnels, geological models were designed, and excavation experiments with three different sidewall excavation widths and rock wall slopes were carried out. The effects of these variables on the stress and displacement behavior of the surrounding rock were analyzed, and the laws of their influence on the stability of the surrounding rock were explored. Finally, numerical simulations were employed to simulate the tunnel excavation, and the results of the numerical simulations and PAM experiments were compared and analyzed to verify the reliability of the PAM experiment. The results showed that the vertical stress on the rock pillars was significantly affected by the sidewall excavation widths, with a maximum increase rate of 53.8%. The displacement of the sidewall opening top was greatly influenced by the sidewall excavation widths, while the displacement of the sidewalls was more influenced by the rock wall slope. The experimental results of the PAM are consistent with the displacement and stress trends observed in the numerical simulation results, verifying their reliability. These findings can provide valuable guidance and reference for the design and construction of hanging tunnels. Full article
(This article belongs to the Special Issue Building Foundation Analysis: Soil–Structure Interaction)
Show Figures

Figure 1

12 pages, 1750 KB  
Article
Utilization of Flours Derived from the Waste from the Frozen Vegetable Industry for Bakery Product Production
by Miguel A. Gallardo, María Esther Martínez-Navarro, Manuel Álvarez-Ortí and José E. Pardo
Agriculture 2024, 14(10), 1747; https://doi.org/10.3390/agriculture14101747 - 3 Oct 2024
Cited by 1 | Viewed by 2593
Abstract
Currently, the agri-food industry faces a significant challenge in reducing food waste in line with circular economy principles. In this context, the frozen vegetables industry rejects products that do not meet consumers’ appearance standards, leading to a waste of vegetables that could be [...] Read more.
Currently, the agri-food industry faces a significant challenge in reducing food waste in line with circular economy principles. In this context, the frozen vegetables industry rejects products that do not meet consumers’ appearance standards, leading to a waste of vegetables that could be reincorporated into the food chain. Thus, waste generated from broccoli, cauliflower, and peas in the last selection stages of a frozen vegetable industry manufacturer were collected, dehydrated, and transformed into flour. These flours were used to replace 50% of the wheat flour in a basic bakery product, using a baked dough made only with flour and water, and analyzed from physical, nutritional, and sensory perspectives. The doughs showed slight changes in texture, with increased hardness values and reduced cohesiveness, making them more difficult to handle, as well as changes in color due to the incorporation of vegetable pigments. However, from a nutritional perspective, these products were enriched in protein, with values that reached up to 20.88% in the sample made with broccoli flour, and dietary fiber, with an increase from 0.67% obtained in the control sample to 6.00% in the sample made with pea flour and to over 8 in the samples made with broccoli and cauliflower. This was accompanied by a reduction in total carbohydrates, leading to similar energy values (around 380 kcal/100 g dm). Furthermore, the content in total phenolic compounds and antioxidant activity were increased, especially when flours from the Brassica species were used. From the sensory point of view, all the samples made with vegetable flours received positive evaluations, even higher than the control sample when smell or taste was evaluated. In this regard, the samples made with cauliflower flour stood out when the taste was evaluated, reaching values above three on a scale where the maximum value was four. All of these results demonstrate that using these wasted vegetables can be a good alternative for improving the nutritional properties of basic bakery products. Full article
(This article belongs to the Section Agricultural Product Quality and Safety)
Show Figures

Figure 1

14 pages, 3921 KB  
Article
Study on the Performance of Laser Device for Attacking Miniature UAVs
by Jianmin Wu, Shijuan Huang, Xiquan Wang, Yunli Kou and Wen Yang
Optics 2024, 5(4), 378-391; https://doi.org/10.3390/opt5040028 - 27 Sep 2024
Cited by 2 | Viewed by 5759
Abstract
In order to test the performance of laser devices for attacking miniature UAVs, we studied the principle of laser devices on soft killing and hard killing. Then, the flight test conditions of miniature UAVs were constructed, and the laser devices were tested and [...] Read more.
In order to test the performance of laser devices for attacking miniature UAVs, we studied the principle of laser devices on soft killing and hard killing. Then, the flight test conditions of miniature UAVs were constructed, and the laser devices were tested and evaluated with the two indexes of maximum jamming range and maximum intercepting range. The first step involves calculating the far-field beam power density corresponding to the unmanned aerial vehicle (UAV) detection equipment and laser device at different distances. Subsequently, the signal electron count received by the UAV detector from the incident laser source target within the integration time tint is computed and compared against the full well charge of the photodetector. This comparison analyzes the UAV detector’s potential for dazzle/blind effects. When the laser device is positioned 600 m from the UAV, the ratio of signal electrons received by the detector to the full well charge was 13.53, indicating that the detector receives signal electrons exceeding the full well charge by over 10 times, thus causing UAV detector blindness. At a distance of 1.2 km from the UAV, this ratio reduces to 2.92, where the detector receives signal electrons around three times the full well charge, causing UAV detector dazzle. Experimental testing determines that the maximum interception distance of this laser device for small, slow-moving UAV equipment is 500 m. Finally, it is proved that the method can effectively test the attacking performance of laser devices, and provides a basis for improving the function and performance of laser devices. Full article
(This article belongs to the Section Laser Sciences and Technology)
Show Figures

Figure 1

17 pages, 4108 KB  
Article
An Efficient and Automatic Simplification Method for Arbitrary Complex Networks in Mine Ventilation
by Deyun Zhong, Lixue Wen, Lin Bi and Yulong Liu
Mathematics 2024, 12(18), 2815; https://doi.org/10.3390/math12182815 - 11 Sep 2024
Cited by 2 | Viewed by 1165
Abstract
The simplification of complex networks is a research field closely related to graph theory in discrete mathematics. The existing methods are typically limited to simplifying the series sub-networks, parallel sub-networks, diagonal sub-networks, and nested simple sub-networks. From the current perspective, there are no [...] Read more.
The simplification of complex networks is a research field closely related to graph theory in discrete mathematics. The existing methods are typically limited to simplifying the series sub-networks, parallel sub-networks, diagonal sub-networks, and nested simple sub-networks. From the current perspective, there are no available methods that can handle complex sub-networks and nested complex sub-networks. In this paper, we innovatively propose an efficient and automatic equivalence simplification method for arbitrary complex ventilation networks. The method enables, for the first time, the maximum possible equivalence simplification of nested simple sub-networks and nested complex sub-networks. In order to avoid the NP-hard problem caused by the searching of simplifiable sub-networks, it is necessary to analyze the intrinsic topology relationship between simplifiable sub-networks and spanning sub-graphs to optimize the searching process. One of our main contributions is that we present an efficient searching method for arbitrarily nested reducible sub-networks based on the bidirectional traversal process of a directed tree. The method optimizes the searching process for simplifiable node pairs by combining the characteristics of a directed tree with the judgment rules of simplifiable sub-networks. Moreover, by deriving the formula of an equivalent air resistance calculation for complex sub-networks, another one of our main contributions is that we present an equivalent calculation and simplification method for arbitrarily complex sub-networks based on the principle of energy conservation. The basic idea of the method is to calculate the equivalent air resistance using the ventilation network resolution of the constructed virtual sub-networks. We realize the simplification method of arbitrarily complex mine ventilation networks, and we validate the reliability of the simplification method by comparing the air distribution results using the network solution method before and after simplification. It can be determined that, with appropriate modifications to meet specific requirements, the proposed method can also be applicable to equivalent simplification instances of other types of complex networks. Based on the results analysis of several real-world mine ventilation network examples, the effectiveness of the proposed method is further verified, which can satisfactorily meet the requirements for simplifying complex networks. Full article
Show Figures

Figure 1

15 pages, 25758 KB  
Article
Numerical Simulation of Rock Vibration Response under Ultrasonic High-Frequency Vibration with High Confining Pressure
by Minsheng Wang, Lingchao Xuan, Weikai Liu, Jinyu Feng and Heng Wang
Processes 2024, 12(7), 1394; https://doi.org/10.3390/pr12071394 - 4 Jul 2024
Cited by 2 | Viewed by 2018
Abstract
As deep oil and gas resources and Carbon Capture and Storage (CCS) are developed, enhancing drilling efficiency in hard rock formations has emerged as a critical technology in oil and gas extraction. The advancement of ultrasonic, high-frequency vibration rock-breaking technology significantly facilitates efficient [...] Read more.
As deep oil and gas resources and Carbon Capture and Storage (CCS) are developed, enhancing drilling efficiency in hard rock formations has emerged as a critical technology in oil and gas extraction. The advancement of ultrasonic, high-frequency vibration rock-breaking technology significantly facilitates efficient rock crushing. When subjected to ultrasonic high-frequency vibrations, the rock’s response is a crucial issue in implementing ultrasonic vibration rock crushing technology. This study employed numerical simulation and theoretical deduction methods, utilizing a multi-physics approach that couples solid mechanics with pressure acoustics. It integrated information on common influencing parameters of ultrasonic generators and reservoir rock properties to establish model parameters, analyze simulation results, and perform theoretical deductions. The research investigated the response patterns of different-sized rock samples under high-frequency ultrasound vibration excitation across various frequencies, amplitudes, and confining pressure conditions. Through the development of a three-dimensional model and the application of principles from solid mechanics and elastoplasticity, the study derived equations that describe the resonance frequencies of rock blocks under confining pressure as functions of relevant rock parameters. The findings indicate that ultrasonic vibrations can effectively induce rock displacement. Under excitation frequency sources, the rock exhibits a natural frequency correlated with the rock sample size. When the excitation frequency approximates the natural frequency, the rock resonates. At this point, the rock’s surface displacement is maximal. The rock undergoes tensile stress, leading to stress concentration that facilitates rock damage and fragmentation. Increasing the excitation amplitude enhances rock crushing, as it amplifies the maximum surface displacement under the same frequency excitation. Confining pressure exerts an inhibitory effect on the rock’s vibration response, but it does not alter the resonance frequency of the rock sample, a fact verified by both numerical simulation and theoretical results. Based on the research findings in this paper, it can help to optimize the parameters of ultrasonic vibration rock breaking in field application to achieve the best rock-breaking effect. Full article
(This article belongs to the Special Issue Numerical Simulation and Modeling of Granular Material)
Show Figures

Figure 1

15 pages, 4292 KB  
Article
Morphology and Properties of Mg2Si Phase Modified by Pb in As-Cast Mg-2.5Si-xPb Alloys
by Liang Chen, Wenpeng Yang, Hongbao Cui, Ying Wang and Zhichao Xu
Materials 2024, 17(8), 1811; https://doi.org/10.3390/ma17081811 - 15 Apr 2024
Cited by 2 | Viewed by 1744
Abstract
Pb plays an important role in determining the morphologies and mechanical properties of the Mg2Si phase in Mg-2.5Si-xPb alloys. As the amount of Pb increases from 0.4 wt.% to 1 wt.%, the primary Mg2Si phase is refined [...] Read more.
Pb plays an important role in determining the morphologies and mechanical properties of the Mg2Si phase in Mg-2.5Si-xPb alloys. As the amount of Pb increases from 0.4 wt.% to 1 wt.%, the primary Mg2Si phase is refined during solidification. Its morphologies transform from equiaxed-dendrite to polygonal and finally to roughly circular. The key reason for morphology evolution is the preferential adsorption of Pb atoms on Mg2Si {100} surfaces to suppress the growth rate along the ⟨100⟩ directions, which is demonstrated by the adsorption model based on first principles. In addition, the hardness of the Mg2Si phase decreases with the increasing solution content of Pb according to the results of the nanoindentation. With the addition of Pb at 1 wt.%, Pb content in the primary Mg2Si phase reaches a maximum of 0.4 wt.%, and the hardness of the primary Mg2Si phase reaches a minimum of 3.64 GPa. This reduction in hardness is attributed to the augmented ionic bond ratio resulting from the solution of Pb, which concurrently enhances the toughness of the Mg2Si phase. Full article
(This article belongs to the Section Metals and Alloys)
Show Figures

Graphical abstract

24 pages, 2695 KB  
Article
Optimization of Surface Roughness of Aluminium RSA 443 in Diamond Tool Turning
by Gregoire Mbangu Tambwe and Dirk Pons
J. Manuf. Mater. Process. 2024, 8(2), 61; https://doi.org/10.3390/jmmp8020061 - 19 Mar 2024
Cited by 3 | Viewed by 3448
Abstract
Context—Rapidly solidified aluminium alloy (RSA 443) is increasingly used in the manufacturing of optical mold inserts because of its fine nanostructure, relatively low cost, excellent thermal properties, and high hardness. However, RSA 443 is challenging for single-point diamond machining because the high silicon [...] Read more.
Context—Rapidly solidified aluminium alloy (RSA 443) is increasingly used in the manufacturing of optical mold inserts because of its fine nanostructure, relatively low cost, excellent thermal properties, and high hardness. However, RSA 443 is challenging for single-point diamond machining because the high silicon content mitigates against good surface finishes. Objectives—The objectives were to investigate multiple different ways to optimize the process parameters for optimal surface roughness on diamond-turned aluminium alloy RSA 443. The response surface equation was used as input to three different artificial intelligence tools, namely genetic algorithm (GA), particle swarm optimization (PSO), and differential evolution (DE), which were then compared. Results—The surface roughness machinability of RSA443 in single-point diamond turning was primarily determined by cutting speed, and secondly, cutting feed rate, with cutting depth being less important. The optimal conditions for the best surface finish Ra = 14.02 nm were found to be at the maximum rotational speed of 3000 rpm, cutting feed rate of 4.84 mm/min, and depth of cut of 14.52 µm with optimizing error of 3.2%. Regarding optimization techniques, the genetic algorithm performed best, then differential evolution, and finally particle swarm optimization. Originality—The study determines optimal diamond machining parameters for RSA 443, and identifies the superiority of GA above PSO and DE as optimization methods. The principles have the potential to be applied to other materials (e.g., in the RSA family) and machining processes (e.g., turning, milling). Full article
Show Figures

Figure 1

23 pages, 28512 KB  
Article
Study on the Coupling Relationship between Wear and Dynamics in Planetary Gear Systems
by Jun Chen, Ning Dong and Jiahua Min
Machines 2023, 11(11), 986; https://doi.org/10.3390/machines11110986 - 25 Oct 2023
Cited by 7 | Viewed by 2428
Abstract
The occurrence of wear is hard to avoid in gear systems because of their transmission principle. Wear will lead to a deviation of the system’s performance from the design objectives or even failure. In this paper, a dynamic wear prediction model considering the [...] Read more.
The occurrence of wear is hard to avoid in gear systems because of their transmission principle. Wear will lead to a deviation of the system’s performance from the design objectives or even failure. In this paper, a dynamic wear prediction model considering the friction and wear of all meshing gears is proposed for planetary gear systems. The differences between different wear prediction methods are compared. The interactions among the wear, the dynamic response, and the uniform load performance of the planetary gears are investigated. The results show that considering friction and wear on all tooth surfaces can significantly reduce errors in the simulation. Wear mainly affects meshing stiffness in the double tooth contact region. The degree of fluctuation of stiffness and meshing force increases significantly with wear. The load-sharing factor in the dedendum and addendum regions decreases. Accordingly, the position of maximum wear on the tooth surface moves slowly towards the pitch line. Early wear improves the dynamic performance of the system. As the wear deteriorates, the higher harmonics of the meshing frequency increase significantly. The uniform load performance of planet gears exhibits the same trend of dynamic response as the others during the wear process. Full article
(This article belongs to the Special Issue Dry Friction: Theory, Analysis and Applications)
Show Figures

Figure 1

15 pages, 7438 KB  
Article
An Optimized Design Method and Experimental Study of Belt-Type Ultra-High-Pressure Dies
by Zhou Shi, Bolong Wang and Mingzhe Li
Metals 2023, 13(9), 1593; https://doi.org/10.3390/met13091593 - 14 Sep 2023
Cited by 1 | Viewed by 1653
Abstract
In this study, various structures are designed to improve the bearing capacity of belt-type ultra-high-pressure dies. Via theoretical analysis, numerical simulation, and destructive experiments, the stress distribution, bearing capacity, and failure principle of various dies are analyzed. The results demonstrate that the positive [...] Read more.
In this study, various structures are designed to improve the bearing capacity of belt-type ultra-high-pressure dies. Via theoretical analysis, numerical simulation, and destructive experiments, the stress distribution, bearing capacity, and failure principle of various dies are analyzed. The results demonstrate that the positive and negative values of the third invariant of the deviatoric stress tensor J3 determine the deformation mode of the cylinder; when J3 > 0, the cylinder is in the tensile deformation state, and when J3 < 0, the cylinder is in the compressive deformation state. The third invariant of the deviatoric stress tensor of the belt-type cylinder is J3 > 0, which causes tensile failure and rupture due to excessive circumferential stress. The use of a split cylinder can significantly reduce the circumferential stress, thus effectively reducing the maximum shear stress and von Mises stress and improving the pressure capacity of the cavity. However, when J3 > 0 for the split cylinder, the pressure capacity is affected and the cylinder experiences tensile failure. A tangential split cylinder has a compressive deformation of J3 < 0, which can fully utilize the properties of hard alloy materials and significantly improve the pressure-bearing capacity of the cylinder. This article provides an effective optimization design theory for belt-type dies, and the effectiveness of this method is proven through experiments. Full article
Show Figures

Figure 1

Back to TopTop