Search Results (488)

This study investigates the thermal stability and microstructural evolution of the solid electrolyte medium used in DLyte^® dry electropolishing and dry anodizing processes. Samples were thermally aged between 30 °C and 45 °C to simulate Joule heating during industrial operation. Visual and SEM analyses revealed shape deformation and microcrack formation at temperatures above 40 °C, potentially reducing particle packing efficiency and electrolyte performance. Particle size distribution shifted from bimodal to trimodal upon aging, with an overall size reduction of up to 39.5% due to dehydration effects, impacting ionic transport properties. Weight-loss measurements indicated a diffusion-limited dehydration mechanism, stabilizing at 15–16% mass loss. Fourier transform infrared analysis confirmed water removal while maintaining the essential sulfonic acid groups responsible for ionic conductivity. In dry anodizing tests on titanium, aged electrolytes enhanced process efficiency, producing TiO₂ films with improved optical properties—color and brightness—while preserving thickness and uniformity (~70 nm). The results highlight the need to carefully control thermal exposure to maintain electrolyte integrity and ensure consistent process performance. Full article

As an efficient clean energy technology, water electrolysis for hydrogen production has its efficiency limited by the sluggish oxygen evolution reaction (OER) kinetics, which drives the demand for the development of high-performance anode OER catalysts. This work constructs bimetallic (Al, Mn) co-doped nanoporous spinel CoFe₂O₄ (np-CFO) with a tunable structure and composition as an OER catalyst through a simple two-step dealloying strategy. The as-formed np-CFO (Al and Mn) features a hierarchical flaky configuration; that is, there are a large number of fine nanosheets attached to the surface of a regular micron-sized flake, which not only increases the number of active sites but also enhances mass transport efficiency. Consequently, the optimized catalyst exhibits a low OER overpotential of only 320 mV at a current density of 10 mA cm⁻², a minimal Tafel slope of 45.09 mV dec⁻¹, and exceptional durability. Even under industrial conditions (6 M KOH, 60 °C), it only needs 1.83 V to achieve a current density of 500 mA cm⁻² and can maintain good stability for approximately 100 h at this high current density. Theoretical simulations indicate that Al and Mn co-doping could indeed optimize the electronic structure of CFO and thus decrease the energy barrier of OER to 1.35 eV. This work offers a practical approach towards synthesizing efficient and stable OER catalysts. Full article

Thermal wick-debinding, commonly used in low-pressure injection molding, remains challenging due to complex interactions between binder transport, capillary forces, and thermal effects. This study presents a numerical simulation of binder removal kinetics by coupling Darcy’s law with the Phase Transport in Porous Media interface in COMSOL Multiphysics. The model was validated and subsequently used to study the influence of key debinding parameters. Contrary to the Level Set method, which predicts isolated binder clusters, the Multiphase Flow in Porous Media method proposed in this work more accurately reflects the physical behavior of the process, capturing a continuous binder extraction throughout the green part and a uniform binder distribution within the wicking medium. The model successfully predicted the experimentally observed decrease in binder saturation with increasing debinding temperature or time, with deviation limited 3–10 vol. % (attributed to a mandatory brushing operation, which may underestimate the residual binder mass). The model was then used to optimize the debinding process: for a temperature of 100 °C and an inter-part gap distance of 5 mm, the debinding time was minimized to 7 h. These findings highlight the model’s practical utility for process design, offering a valuable tool for determining optimal debinding parameters and improving productivity. Full article

In marine engineering applications, substituting conventional crushed stone coarse aggregates with coral aggregates offers dual advantages: reduced terrestrial quarrying operations and minimized construction material transportation costs. However, the inherent characteristics of coral aggregates—low bulk density, high porosity, and elevated water absorption capacity—adversely influence concrete workability and mechanical performance. To address these limitations, this investigation employed microbial-induced carbonate precipitation (MICP) for aggregate modification. The experimental design systematically evaluated the impacts of substrate concentration (1 mol/L) and mineralization period (14 days) on three critical parameters, mass gain percentage, water absorption reduction, and apparent density enhancement, across distinct particle size fractions (4.75–9.5 mm, 9.5–20 mm) and density classifications. Subsequent application trials assessed the performance of MICP-treated aggregates in marine concrete formulations. Results indicated that under a substrate concentration of 1 mol/L and mineralization period of 14 days, lightweight coral aggregates and coral aggregates within the 4.75–9.5 mm size fraction exhibited favorable modification effects. Specifically, their mass gain rates reached 11.75% and 11.22%, respectively, while their water absorption rates decreased by 32.22% and 34.75%, respectively. Apparent density increased from initial values of 1764 kg/m³ and 1930 kg/m³ to 2050 kg/m³ and 2207 kg/m³. Concrete mixtures incorporating modified aggregates exhibited enhanced workability and strength improvement at all curing ages. The 28-day compressive strengths reached 62.1 MPa (11.69% increment), 46.2 MPa (6.94% increment), and 60.1 MPa (14.91% increment) for the 4.75–9.5 mm, 9.5–20 mm, and continuous grading groups, respectively, compared to untreated counterparts. Full article

This paper presents a novel, non-contact method for measuring capillary water uptake in porous materials based on the phenomenon of moisture-induced expansion. The proposed approach establishes a quantitative relationship between the amount of water absorbed by the material and the deformations measured on its surface. Digital Image Correlation (DIC) was used to track the displacements of reference points on gypsum specimens during capillary rise. The absorbed water mass was determined from the recorded displacements using a mechanical model that incorporates the moisture expansion coefficient. The method was validated by comparison with conventional continuous gravimetric measurements. The results demonstrate that the displacement-based approach accurately captures the capillary rise process, particularly in the initial phase, where the gravimetric method suffers from significant measurement errors due to surface tension effects. The proposed method eliminates these limitations, providing higher accuracy and temporal resolution. In addition, it enables the testing of larger samples and offers the potential for spatially resolved moisture analysis. The findings confirm that the method is suitable for studying moisture transport in porous materials and may serve as a valuable alternative to traditional gravimetric techniques. Full article

This study focuses on addressing the issues of water flooding and mass transfer limitations in proton exchange membrane fuel cells (PEMFCs) under high current density conditions. A multi-scale gradient pore gas diffusion layer (GDL) is designed to enhance fuel cell performance. The pore structure is precisely controlled using a self-assembled mold, resulting in the fabrication of a GDL with a gradient distribution of pore diameters ranging from 80 to 170 μm. Experimental results indicate that, with the optimized gradient pore GDL, the peak power density of the fuel cell reaches 1.18 W·cm−², representing a 20% improvement compared to the traditional structure. A mechanism analysis reveals that this structure establishes a concentrated water transport pathway through channels while enabling gas diffusion and transport driven by concentration gradients, thereby achieving the collaborative optimization of gas–liquid transport. This approach offers a novel solution for managing water in PEMFCs operating under high current density conditions, and holds significant implications for advancing the commercialization of PEMFC technology. Full article

Encephalitozoon cuniculi causes both clinical and subclinical infections in rabbits, complicating a diagnosis due to the limitations of conventional tools like ELISA. This study analyzes serum proteomic profiles across clinical, subclinical, and healthy rabbits to identify discriminatory biomarkers. Serum from 90 pet rabbits (30 per group) was pooled (10 samples per pool, 3 pools per group) and analyzed using one-dimensional gel electrophoresis and mass spectrometry. The proteomic analysis revealed 109, 98, and 74 proteins expressed in healthy, subclinical, and clinical groups, respectively. Of these, 50, 40, and 33 proteins were unique to the healthy, subclinical, and clinical groups, respectively, with only 10 proteins shared across all. A total of 88 proteins were differentially expressed in infected groups compared to healthy controls. Importantly, 12 proteins were consistently upregulated in both subclinical and clinical infections. These include markers related to the immune response (beta-2-microglobulin, alpha-2-HS-glycoprotein), coagulation (antithrombin-III, alpha-1-antiproteinase S-1), vitamin A transport (retinol-binding proteins), lipid metabolism (apolipoprotein C-III), cytoskeletal regulation (actin-depolymerizing factor), extracellular matrix integrity (fibrillin 2), and oxidative stress (monooxygenase DBH-like 1). Additionally, Gc-globulin and ER lipid-raft-associated 1 were linked to immune modulation and signaling. These findings identify specific serum proteins as promising biomarkers for distinguishing subclinical from clinical encephalitozoonosis in rabbits, enabling an early diagnosis and effective disease monitoring. Full article

An important class of analytes are volatile organic carbons (VOCs), particularly aliphatic primary alcohols. Here, we report the straightforward modification of a commercially available carbon monoxide sensor to detect a range of aliphatic primary alcohols at room temperature. The mass transport mechanisms governing the performance of the sensor were investigated using diffusion in multiple layers of the sensor to model the response to an abrupt change in analyte concentration. The sensor was shown to have a large capacitance because of the nanoparticulate nature of the platinum working electrode. It was also shown that the modified sensor had performance characteristics that were mainly determined by the condensation of the analyte during diffusion through the membrane pores. The sensor was capable of a quantitative amperometric response (sensitivity of approximately 2.2 µA/ppm), with a limit of detection (LoD) of 17 ppm methanol, 2 ppm ethanol, 3 ppm heptan-1-ol, and displayed selectivity towards different VOC functional groups (the sensor gives an amperometric response to primary alcohols within 10 s, but not to esters or carboxylic acids). Full article

To address mass transport limitations in carbon nanofiber membrane electrodes for overall water splitting, a self-supporting nitrogen-doped hollow carbon nanofiber membrane embedded with Co/Co₂P heterojunctions (Co/Co₂P-NCNFs-H) was fabricated via continuous coaxial electrospinning. The architecture features uniform hollow channels (200–250 nm diameter, 30–50 nm wall thickness) and a high specific surface area (254 m² g⁻¹), as confirmed by SEM, TEM, and BET analysis. The Co/Co₂P heterojunction was uniformly dispersed on nitrogen-doped hollow carbon nanofibers through electrospinning, leverages interfacial electronic synergy to accelerate charge transfer and optimize the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER). Electrochemical tests demonstrated exceptional catalytic activity, achieving current densities of 100 mA cm⁻² at ultralow overpotentials of 405.6 mV (OER) and 247.9 mV (HER) in 1.0 M KOH—surpassing most reported transition metal catalysts for both half-reactions. Moreover, the electrode exhibited robust long-term stability, maintaining performance for nearly 20 h at 0.6 V (vs. Ag/AgCl) (OER) and over 250 h at −1.5 V (vs. Ag/AgCl) (HER), attributed to the mechanical integrity of the hollow architecture and strong metal–carbon interactions. This work demonstrates that integrating hollow nanostructures (enhanced mass transport) and heterojunction engineering (optimized electronic configurations) creates a scalable strategy for designing efficient bifunctional catalysts, offering significant promise for sustainable hydrogen production via water electrolysis. Full article

To address the challenges of nonspecific adsorption interference and low mass transfer efficiency encountered by electrochemiluminescence (ECL) sensors in complex biological matrices, this study developed a Mn@CeO₂ nanozyme-based sensing interface. The Mn-doped CeO₂ enhanced electron transfer efficiency, increased oxygen vacancy concentration, and stabilized the Mn-O-Ce structure, collectively enabling highly efficient peroxidase (POD)-like activity. The design significantly improved ECL reaction efficiency, which simultaneously conferred synergistic antifouling and mass transport enhancing properties. The mesoporous silica nanoparticle on the sensing interface accelerated mass transfer processes, thereby overcoming the limitations of traditional diffusion-controlled kinetics. The Mn@CeO₂ nanozyme and mesoporous silica nanoparticle synergistically improved electron transfer and reactant enrichment, thereby significantly enhancing the signal response. Concurrently, a biomimetic anti-fouling coating was introduced at the interface to effectively suppress nonspecific adsorption of interferents. The constructed nanozyme-enhanced ECL sensing platform was demonstrated through the detection of dopamine (DA) as a model neurotransmitter, exhibiting favorable detection performance while maintaining high-accuracy detection in complex biological samples. This strategy offers a novel approach to developing highly sensitive and interference-resistant ECL sensors, with promising applications in disease biomarker monitoring and live physiological sample analysis. Full article

Acetone detection is crucial for non-invasive health monitoring and environmental safety, so there is an urgent demand to develop high-performance gas sensors. Here, platinum (Pt)-functionalized layered flower-like nickel ferrite (NiFe₂O₄) sheets were efficiently fabricated via facile hydrothermal synthesis and wet chemical reduction processes. When the Ni/Fe molar ratio is 1:1, the sensing material forms a Ni/NiO/NiFe₂O₄ composite, with performance further optimized by tuning Pt loading. At 1.5% Pt mass fraction, the sensor shows a high acetone response (R_g/R_a = 58.33 at 100 ppm), a 100 ppb detection limit, fast response/recovery times (7/245 s at 100 ppm), and excellent selectivity. The enhancement in performance originates from the synergistic effect of the structure and Pt loading: the layered flower-like morphology facilitates gas diffusion and charge transport, while Pt nanoparticles serve as active sites to lower the activation energy of acetone redox reactions. This work presents a novel strategy for designing high-performance volatile organic compound (VOC) sensors by combining hierarchical nanostructured transition metal ferrites with noble metal modifications. Full article

Nanomaterials with large specific surface area (SSA) have emerged as pivotal platforms for energy storage and environmental remediation, primarily due to their enhanced active site exposure, improved mass transport capabilities, and superior interfacial reactivity. Among them, polymeric carbon nitride (g-C₃N₄) has garnered significant attention in energy and environmental applications owing to its visible-light-responsive bandgap (~2.7 eV), exceptional thermal/chemical stability, and earth-abundant composition. However, the practical performance of g-C₃N₄ is fundamentally constrained by intrinsic limitations, including its inherently low SSA (<20 m²/g via conventional thermal polymerization), rapid recombination of photogenerated carriers, and inefficient charge transfer kinetics. Notably, the theoretical SSA of g-C₃N₄ reaches 2500 m²/g, yet achieving this value remains challenging due to strong interlayer van der Waals interactions and structural collapse during synthesis. Recent advances demonstrate that state-of-the-art strategies can elevate its SSA to 50–200 m²/g. To break this surface area barrier, advanced strategies achieve SSA enhancement through three primary pathways: pre-treatment (molecular and supramolecular precursor design), in process (templating and controlled polycondensation), and post-processing (chemical exfoliation and defect engineering). This review systematically examines controllable synthesis methodologies for high-SSA g-C₃N₄, analyzing how SSA amplification intrinsically modulates band structures, extends carrier lifetimes, and boosts catalytic efficiencies. Future research should prioritize synergistic multi-stage engineering to approach the theoretical SSA limit (2500 m²/g) while preserving robust optoelectronic properties. Full article

Although thick electrodes hold significant potential for enhancing battery energy density, their practical application is limited by restricted ion transport kinetics. Constructing porous structures within thick electrodes is a widely adopted strategy to address this limitation, but it often compromises mass retention and mechanical integrity. In this study, a microchannel structure that balances the electrochemical and mechanical properties of the electrode was identified through simulation and precisely fabricated using femtosecond laser technology. Furthermore, the ultra-short pulse duration and high pulse energy of femtosecond lasers introduce oxygen vacancies into the electrode material, thereby enhancing its electrical conductivity. The obtained electrode exhibited excellent electrochemical performance under high-rate charging and discharging conditions, achieving significantly enhanced cycling stability and capacity retention, with a capacity 1.99 times greater than that of the unstructured electrode after 100 cycles. Meanwhile, the mechanical stability of the laser-processed electrode was maintained. This study provides new insights into the structural design and processing of the thick electrode and contributes to advancements in the field of energy storage. Full article

Using direct seawater electrolysis (DSE) for hydrogen production has garnered increasing scientific attention as a promising pathway toward sustainable energy solutions. Given the complex ionic environment of seawater, researchers have proposed a diverse range of strategies aimed at addressing the issue of enhancing the corrosion resistance of anodes, yet no optimal solution has been found so far. Among the emerging approaches, a design using multilayer electrode architecture offers notable advantages by introducing abundant active sites, diverse chemical environments, and robust physical structures. Crucially, these configurations enable the synergistic integration of distinct material properties across different layers, thereby enhancing both electrochemical activity and structural stability in harsh seawater environments. Despite these benefits, a limited understanding of the role played by solid–solid interfaces has hindered the rational design and practical application of such electrodes. This review focuses on the design principles and functional roles of solid–solid interfaces in multilayer anodes for the oxygen evolution reaction (OER) under DSE conditions. In addition, we systematically summarize and discuss the representative fabrication methods for constructing solid–solid interfaces in hierarchically structured electrodes. By screening recent advances in these techniques, we further highlight how engineered interfaces influence interfacial bonding, electron transfer, and mass transport during DSE processes, enhancing the intrinsic catalytic activity, as well as protecting the metallic electrode from corrosion. Finally, current challenges and future research directions to deepen the mechanistic understanding of interface phenomena are discussed, with the aim of accelerating the development of robust and scalable electrodes for direct seawater electrolysis. Full article

This study investigates the coupled hygrothermal behavior of mycelium-based composites (MBCs) as a function of their microstructural organization, governed by fungal species, substrate type, additive incorporation, and treatment method. Eleven composite formulations were selected and characterized using a multi-scale experimental approach, combining scanning electron microscopy, dynamic vapor sorption, vapor permeability tests, capillary uptake measurements, and transient thermal conductivity analysis. SEM analysis revealed that Ganoderma lucidum forms dense and interconnected hyphal networks, whereas Trametes versicolor generates looser, localized structures. These morphological differences directly influence water vapor transport and heat conduction. Additive-enriched composites exhibited up to 21.8% higher moisture uptake at 90% RH, while straw-based composites demonstrated higher capillary uptake and free water saturation (up to 704 kg/m³), indicating enhanced moisture sensitivity. In contrast, hemp-based formulations with Ganoderma lucidum showed reduced sorption and vapor permeability due to limited pore interconnectivity. Thermal conductivity varied nonlinearly with temperature and moisture content. Fitting the experimental data with an exponential model revealed a moisture sensitivity coefficient thirty times lower for GHOP compared to VHOP, highlighting the stabilizing effect of a compact microstructure. The distinction between total and effective porosity emerged as a key factor in explaining discrepancies between apparent and functional moisture behavior. These findings demonstrate that hygric and thermal properties in MBCs are governed not by porosity alone, but by the geometry and connectivity of the internal fungal network. Optimizing these structural features enables fine control overheat and mass transfer, laying the groundwork for the development of high-performance, bio-based insulation materials. Full article