Search Results (23)

In this paper, we explore the use of chip-scale blown glass microbubble structures for MEMS packaging applications. Specifically, we demonstrate the efficacy of this method of packaging for the improvement of the lifetime of a ferrofluid-based magnetoviscous magnetometer. We have previously reported on the novel concept of a ferrofluid based magnetometer in which the viscoelastic response of a ferrofluid interfacial layer on a high frequency shear wave quartz resonator is sensitively monitored as a function of applied magnetic field. The quantification of the magnetic field is accomplished by monitoring the at-resonance admittance characteristics of the ferrofluid-loaded resonator. While the proof-of-concept measurements of the device have been successfully made, under open conditions, the evaporation of the carrier fluid of the ferrofluid continuously changes its viscoelastic properties and compromises the longevity of the magnetometer. To prevent the evaporation of the ferrofluid, here, we seal the ferrofluid on top of the micromachined quartz resonator within a blown glass hemispherical microbubble attached to it using epoxy. The magnetometer design used a bowtie-shaped thin film Metglas (Fe₈₅B₅Si₁₀) magnetic flux concentrator on the resonator chip. A four-times smaller noise equivalent, a magnetic field of 600 nT/√Hz at 0.5 Hz was obtained for the magnetometer using the Metglas flux concentrator. The ferrofluid-based magnetometer is capable of sensing magnetic fields up to a modulation frequency of 40 Hz. Compared with the unsealed ferrofluid device, the lifetime of the glass microbubble integrated chip packaged device improved significantly from only a few hours to over 50 days and continued. Full article

Magnetic fluid seals are well known for their zero-leakage performance but are limited at high rotational speeds due to heat generation and fluid loss. This study experimentally investigates the failure mechanisms of ester-based magnetic fluid seals at high speeds, specifically focusing on thermal dissipation and fluid loss. A custom-designed high-speed rotary seal test platform was developed, and experimental studies were conducted to evaluate sealing performance. Our results showed significant temperature increases and fluid loss at higher rotational speeds, with a noticeable fluid ejection phenomenon occurring at approximately 13.7 m/s, and the sealing gap temperature reached 92 °C at 9000 rpm under uncooled conditions. This study experimentally verified that the main failure mechanisms of magnetic fluid seals at high speeds are centrifugal force and thermal dissipation, and proposed future design directions. This research provides key insights into the failure of high-speed magnetic fluid seals and offers a potential approach for improved high-speed sealing performance. Full article

The widespread application of magnetic fluid seals in mechanical devices highlights the significant impact of temperature on the stability of these sealing systems. This paper investigates the magnetic field characteristics and thermal properties of magnetic fluid in sealing devices through both numerical simulations and experimental methods. The effects of rotational speed, magnetic fluid solid content, and heating power on the magnetic fluid temperature of the magnetic sealing device were analyzed. The numerical simulation findings indicate that the viscosity the of magnetic fluid significantly contributes to enhanced energy dissipation, while the temperature of the magnetic fluid rises with increasing rotational speed. The initial-phase transition point of the magnetic fluid and its correlation with phase transition volume relative to shaft rotational speed was determined. The experimental results show that the magnetic fluid temperature rises continuously and the time to reach stability increases with the increase in power, and the same is true for the magnetic fluid with a different solid content. Under the same power, the temperature variation is not large, and the magneto-liquid variation is consistent with that in the numerical simulation. This research provides theoretical insights for designing magnetic fluid sealing devices. Full article

In marine engineering, the daily management of mechanical equipment needs to ensure that the oil is normal. Oil plays the role of sealing, cooling, lubrication, and other functions in the equipment, and can also be used as hydraulic fluid to transfer energy. By analyzing the state of the oil, it is possible to obtain information about the operation of the equipment, such as judging the wear or failure of the equipment by detecting impurities in the oil. This paper proposes and designs a wireless triple-coil structure oil detection sensor for detecting metal particles in the oil circuit. The sensor consists of three coils placed concentrically with the same parameters. When the sensor detects metal particles in the oil, the ferromagnetic and non-ferromagnetic particles flowing through the sensor produce magnetization and eddy current effects, resulting in variable inductive signals that complete the detection of metal particles. This paper firstly explains the sensing principle of this triple coil sensor detection by formula derivation. Secondly, the simulation model of the sensor was established by using COMSOL 6.0 simulation software according to the scale of 1:1, and the magnetic field strength distribution law inside the coil of the triple-coil sensor was simulated. The experimental results showed that the sensor was able to detect iron particles at 73 µm and copper particles at 220 µm, moreover the obtained signal characteristics are obvious, with high detection sensitivity. The sensor is wireless and performs contactless detection of metal particles. This is important for the detection of metal particle contaminants in oil. Full article

This study systematically explores the sources and influencing factors of resistance encountered by magnetic flux leakage (MFL) detectors in natural gas pipelines through a theoretical analysis, experimental investigation, and numerical simulation. The research methodology involves the development of a fluid–structure interaction model using ABAQUS 2023 finite element software, complemented by the design and implementation of a pull-testing platform for MFL detectors. This platform simulates detector operation under various interference conditions and quantifies the resulting frictional resistance. The findings reveal that the primary source of frictional resistance is the contact interaction between the MFL detector and the pipeline wall. Key factors influencing the magnitude of this resistance include the detector’s mass, the structural design and materials of the sealing cups and support plates, as well as the surface roughness of the pipeline. Both experimental results and numerical simulations demonstrate a pronounced increase in frictional resistance with heightened interference levels. The theoretical model exhibits strong agreement with experimental data, though deviations are observed under conditions of severe interference. This study provides a detailed understanding of frictional resistance patterns under diverse structural and operational scenarios, offering both theoretical guidance and practical recommendations for the design of low-resistance MFL detectors. Full article

Tight sandstone oil reservoirs are characterized by complex structures, poor pore connectivity, and strong heterogeneity, with features such as low porosity and ultra-low permeability. Conventional methods for calculating saturation cannot accurately evaluate the hydrocarbon saturation of these reservoirs. To address this, a study was conducted from the perspective of non-electrical logging methods, focusing on the inherent nuclear magnetic resonance (NMR) characteristics of different fluids to develop a saturation calculation method that avoids the influence of the rock matrix, thus enabling precise saturation measurement in tight sandstone oil reservoirs. The traditional NMR porosity model was modified by segmenting it using the clay-bound water cutoff value, aiming to identify the distribution pattern of fluids in pores outside the clay-bound water zone. Through theoretical derivation and water spectrum function simulation, a water spectrum function and its parameter range suitable for the NMR T2 distribution in tight sandstone reservoirs were determined. Using core-sealed core saturation as a reference, the particle swarm optimization (PSO) algorithm was applied to optimize the parameter range and construct the final water spectrum function tailored to tight sandstone oil reservoirs. The accuracy and practicality of this method were validated by applying the derived water spectrum function to NMR logging in the exploration block, allowing for precise saturation calculations and the accurate evaluation of tight reservoir saturation. Full article

This article focuses on the safety valve of pressure vessels, and a new ferrofluid sealing device for pressure vessel safety valves is developed based on a special magnetic circuit. A combined method of numerical calculation and experimental analysis is used to study the relationship between seal clearance, number of seals, pole slot width, pole tooth height, pole tooth width, and the sealing pressure of the ferrofluid sealing device. The research results show that seal clearance and pole tooth width have a significant impact on the sealing performance, and as the dimensions increase, the sealing pressure decreases. As the number of seals, pole tooth height, and slot width increase, the sealing performance initially improves and then decreases. This phenomenon is attributed to the increase in magnetic reluctance in the magnetic circuit. In experimental studies, when the excitation current of the electromagnet is 240 mA and the coil turns number 30, the sealing capacity is 61.22 kPa. When the excitation current is 200 mA and the coil turns number 80, the sealing capacity is 168.24 kPa. The experiments demonstrate the compensating ability of magnetic fluid seals in combination with safety valve seals, confirming that combined seals have higher reliability compared to conventional mechanical seals. Full article

This paper introduces the prototype design, magnetic field analysis and experimental test of a double-rotating ferrofluid vane micropump with an embedded fixed magnet. The micropump is based on the working principle of a positive-displacement pump, as well as the magnetic characteristics and flow properties of magnetic fluid. Through the numerical analysis of the pump cavity magnetic field and the experimental test, the structural parameters of the micropump are optimized reasonably. The pumping flow and pumping height of the micropump were characterized at different driving speeds. The maximum pumping flow rate is approximately 410 μL/min, and the maximum pumping height is approximately 111.4 mm water column. The micropump retains the advantages of simple structure, easy manufacture, flexible control, self-sealing, self-lubrication, low heat production, etc., and can block the pumped liquid backflow. The resulting double-rotating ferrofluid blades can improve pumping efficiency and pumping capacity, and can improve pumping reliability and stability to a certain extent. Full article

Controlling the extent of water invasion in the reservoir and mitigating its detrimental effects on gas well production and natural gas recovery have long been a challenging task in the efficient development of strongly heterogeneous edge water gas reservoirs. To elucidate the edge water invasion mechanism of strongly heterogeneous carbonate gas reservoirs, this study investigates the pore throat characteristics and fluid mobility from both qualitative and quantitative aspects, leveraging natural core observations, cast thin sections, scanning electron microscopy (SEM), and nuclear magnetic resonance (NMR) tests with centrifuge experiments. A core-scale edge water invasion simulation experiment was conducted under online NMR monitoring to examine the dynamic gas production characteristics of the three types of reservoirs during the water invasion process and to elucidate the formation mechanism and distribution pattern of water-sealed gas. Research findings indicate that carbonate reservoirs typically exhibit a diverse range of pore types, including various types of fractures and cavities. Fractures significantly enhance reservoir connectivity, thereby increasing fluid mobility, but also lead to strong non-uniform water invasion. In contrast, cavities substantially improve the storage capacity of the reservoir and can retard the advancement of the water invasion front, thereby alleviating the adverse effects of water invasion. The ultimate recovery rates of fracture-type, cavity-type, and fracture-cavity cores in the water invasion simulation experiment were 29.81%, 64.87%, and 53.03%, respectively. Premature water breakthroughs in the reservoir can result in a large number of gases in matrix pores and even cavities being sealed by formation water, rendering them unrecoverable, which seriously impacts the gas recovery rate of the reservoir. Full article

At present, HTS magnets cannot operate in the real closed-loop persistent current mode due to the existence of joint resistance, flux creep, and AC loss of the HTS tape. Instead of using a current source, HTS flux pumps are capable of injecting flux into closed HTS magnets without electrical contact. This paper presents a practical superconducting DC dynamo for charging a conduction-cooled HTS magnet system based on a flux-pumping technique. To minimize heat losses, the rotor is driven by a servo motor mounted outside the vacuum dewar by utilizing magnetic fluid dynamic sealing. Different parameters, such as air gap and rotating speed, have been tested to investigate the best pumping effect, and finally, it successfully powers a 27.3 mH HTS non-insulated double-pancake coil to the current of 54.2 A within 76 min. As a low-cost and compact substitute for the traditional current source, the realization of a contactless DC power supply can significantly improve the flexibility and mobility of the HTS magnet system and could be of great significance for the technological innovation of future HTS magnets used in offshore wind turbines, biomedical, aerospace, etc. Full article

Magnetic fluid seals have long been thought to be a successful sealing form while sealing liquids are always a challenge. The instability of the liquid–liquid interface under the washout has become the key technical problem that hinders the realization of sealing liquid. This work mainly presents an experimental study about the influence of high viscosity and magnetoviscous effects on washout resistance. Three engine oil-based magnetic fluids of different viscosities were prepared with two kinds of surfactants. The magnetoviscous effects of the prepared magnetic fluids under different working conditions were found through rheological experiments. The viscosity of the three samples decreased at most by about 100 times with the shear rate increasing. An experimental platform was designed and built for the washout tests. The entire process of magnetic fluids being washed away was obtained experimentally. The magnetic fluid of higher viscosity can remain stationary with lower magnetic force. The quantitative results show that the viscosity of the magnetic fluid has a significant influence on washout resistance under a magnetic field. Full article

Magnetic fluids, as smart nanomaterials, have been successfully used in sealing applications and other fields. However, the temperature of magnetic fluids in the sealing gap is a key factor affecting sealing performances, limiting their application in high-speed sealing fields. Since obtaining a direct measurement of the magnetic fluid’s temperature is difficult, due to the small clearance, accurately calculating the maximum temperature of the magnetic fluid layer in high-speed seals is crucial. Herein, a mathematical model for calculating the maximum temperature of the magnetic fluid layer was established, by using a reasonable simplification of high-speed sealing conditions, and the calculation formula was modified by studying the rheological properties of the diester-based magnetic fluid. The results suggest that the calculation of the maximum temperature is influenced by viscous dissipation, and both are related to the rheological characteristics of magnetic fluids. When the influence of rheological properties is ignored, the calculation results are not accurate for higher-velocity seals, but the calculation model applies to lower-velocity seals. When the influence of rheological properties is considered, the calculation results obtained by the corrected formula are more accurate, and they are applicable to both lower- and higher-velocity seals. This work can help us more accurately and conveniently estimate the maximum temperature of magnetic fluids in high-speed seal applications, which is of theoretical and practical research significance for determining sealing performances and thermal designs. Full article

The paper deals with an optimization of a magnetic circuit of the field exciter designed to control magnetorheological fluid (MRF) in a hybrid soft–rigid jaw gripper. The case discussed includes sealing of the MRF inside a cushion made of thermoplastic polyurethane (TPU). The shear stress distributions in the MRF upon magnetic field excitation have been analyzed for various permanent magnet, yoke, and air gap dimensions. In the developed numerical model of the magnetic field exciter, the geometry of the considered domain was parameterized. As part of the simulation study, more than 4600 variants of the magnetic circuit were analyzed, for which the shear stress distribution in the MRF inside the cushion was determined. The numerical model has been implemented in the Ansys Electronics Desktop 2020 finite element method (FEM) package. Research was focused on finding dimensions of the magnetic circuit that ensure the desired distribution of the shear stress in the MRF inside the cushion. The undeformed and deformed by axial plunging of the pin cushions geometries have been analyzed. The evaluation criteria were the achievement of the highest possible value of the shear stress and the uniformity of its distribution in the given cross-sectional area of the MRF inside the cushion. The main objective of the analysis was to design the magnetic field exciter for application in the jaw pads of a gripper using MRF cushions. Through research, a suitable configuration tailored to the needs of the application was proposed. Full article

When sealing liquids with magnetic fluid, the interfacial stability problem caused by the interaction between the magnetic fluid and the sealed liquid leads to poor sealing performance. Centrifugal force is generated by the rotation of the sealed liquid in the back blade seal, which forms back pressure to reduce the load of the seal or prevents the sealed liquid from leaking. To reduce the influence of the shaft speed on the sealing performance, a combined magnetic fluid and back blade seal was designed for sealing liquids and a combined seal experiment stand was set up. Theoretical and experimental studies were carried out. The results showed that under a higher shaft speed, the combined seal structure had better sealing performance in which the back blade seal played the main role; the magnetic fluid seal played a major role in stopping and lowering the speed to prevent seal leakage. The combined seal could run stably under different shaft speeds. Full article

Inverted magnetorheological (MR) polishing device mainly use a magnetic sealing ring to collect polishing fluid. This collection method wears the wheel surface of the polishing wheel, affects the surface accuracy of the polishing wheel, and introduces machining error. In order to reduce this wear and improve recovery efficiency, a new type of collector using an air seal is proposed in this paper. Furthermore, testing method using six factors and a three-level orthogonal test table is used to study the structural parameters of the new collector. The flow fields affected by the different structural parameters were simulated, and the corresponding collection efficiency was analyzed. The results show that the air nozzle diameter has the greatest impact on the fluctuation value of the collector outlet flow, followed by the airflow velocity and nozzle spacing. Moreover, the structural parameters obtained from the orthogonal test were optimized using the control variable method. The minimum flow fluctuation and maximum flow at the collector outlet can be obtained when the nozzle diameter is 2.5 mm and the nozzle airflow velocity is 31 m/s. Full article