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Search Results (386)

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Keywords = machining deformation prediction

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20 pages, 4246 KB  
Article
Development of a Machine Learning Interatomic Potential for Zirconium and Its Verification in Molecular Dynamics
by Yuxuan Wan, Xuan Zhang and Liang Zhang
Nanomaterials 2025, 15(21), 1611; https://doi.org/10.3390/nano15211611 - 22 Oct 2025
Abstract
Molecular dynamics (MD) can dynamically reveal the structural evolution and mechanical response of Zirconium (Zr) at the atomic scale under complex service conditions such as high temperature, stress, and irradiation. However, traditional empirical potentials are limited by their fixed function forms and parameters, [...] Read more.
Molecular dynamics (MD) can dynamically reveal the structural evolution and mechanical response of Zirconium (Zr) at the atomic scale under complex service conditions such as high temperature, stress, and irradiation. However, traditional empirical potentials are limited by their fixed function forms and parameters, making it difficult to accurately describe the multi-body interactions of Zr under conditions such as multi-phase structures and strong nonlinear deformation, thereby limiting the accuracy and generalization ability of simulation results. This paper combines high-throughput first-principles calculations (DFT) with the machine learning method to develop the Deep Potential (DP) for Zr. The developed DP of Zr was verified by performing molecular dynamic simulations on lattice constants, surface energies, grain boundary energies, melting point, elastic constants, and tensile responses. The results show that the DP model achieves high consistency with DFT in predicting multiple key physical properties, such as lattice constants and melting point. Also, it can accurately capture atomic migration, local structural evolution, and crystal structural transformations of Zr under thermal excitation. In addition, the DP model can accurately capture plastic deformation and stress softening behavior in Zr under large strains, reproducing the characteristics of yielding and structural rearrangement during tensile loading, as well as the stress-induced phase transition of Zr from HCP to FCC, demonstrating its strong physical fidelity and numerical stability. Full article
(This article belongs to the Section Theory and Simulation of Nanostructures)
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22 pages, 4424 KB  
Article
Research into the Influence of Volume Fraction on the Bending Properties of Selected Thermoplastic Cellular Structures from a Mechanical and Energy Absorption Perspective
by Katarina Monkova, Peter Pavol Monka, Damir Godec and Monika Torokova
Polymers 2025, 17(20), 2795; https://doi.org/10.3390/polym17202795 - 19 Oct 2025
Viewed by 154
Abstract
The aim of the manuscript is to study the effect of volume fraction on the bending properties of selected thermoplastic cellular structures (Primitive, Diamond, and Gyroid) from a mechanical and energy absorption perspective, with a view to their promising prospects and use not [...] Read more.
The aim of the manuscript is to study the effect of volume fraction on the bending properties of selected thermoplastic cellular structures (Primitive, Diamond, and Gyroid) from a mechanical and energy absorption perspective, with a view to their promising prospects and use not only for bumpers, but also for various vehicle and aircraft components, or other applications. Samples belonging to the group of so-called complex structures with Triply Periodic Minimal Surfaces, dimensions of 20 × 20 × 250 mm, and volume fractions of 30, 35, 40, 45, and 55%, were prepared by PTC Creo 10.0 software and produced using the Fused Filament Fabrication technique from Nylon CF12 material, while the basic cell size of 10 × 10 × 10 mm was maintained for all samples and the volume fraction was controlled by the wall thickness of the structure. Experimental bending tests were performed on a Zwick 1456 machine and based on recorded data; in addition to the maximum forces, the stiffness, yield strength, and effective modulus of elasticity in bending were evaluated for individual structures and volume fractions. Furthermore, the amount of energy absorbed until reaching the maximum force and until failure was compared, as well as the ductility indices μd and μU (derived from deformation and absorbed energy, respectively), as an important dissipation factor in absorbers, based on which it is also possible to predict which of the structures will have better damping. Full article
(This article belongs to the Special Issue Polymeric Materials in Energy Conversion and Storage, 2nd Edition)
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31 pages, 39226 KB  
Article
Hybrid Machine Learning and SBAS-InSAR Integration for Landslide Susceptibility Mapping Along the Balakot–Naran Route, Pakistan
by Ibad Ullah, Zhanlong Chen, Muhammad Afaq Hussain, Safeer Ullah Shah and Nafees Ali
Remote Sens. 2025, 17(20), 3464; https://doi.org/10.3390/rs17203464 - 17 Oct 2025
Viewed by 289
Abstract
Natural hazards such as landslides are among the most harmful and recurring hazards to infrastructure, communities, and the environment around the world. In Pakistan, the Balakot Valley is prone to severe landslides, especially along the Balakot–Naran route, which is a major economic and [...] Read more.
Natural hazards such as landslides are among the most harmful and recurring hazards to infrastructure, communities, and the environment around the world. In Pakistan, the Balakot Valley is prone to severe landslides, especially along the Balakot–Naran route, which is a major economic and tourist route. This route requires accurate landslide susceptibility mapping (LSM) to mitigate landslide risk. However, existing approaches mainly rely on statistical methods, which do not sufficiently address the complexity of spatial patterns and characteristics between landslide conditioning factors (LCFs) and their prevalence. In this study, small baseline subset interferometric synthetic aperture radar (SBAS-InSAR) measurements of slope deformation (Vslope) were employed to update the landslide inventory. Following this update, an LSM was generated to examine the causal variables that are associated with landslide occurrences. Several machine learning (ML) classifiers, which include Adaptive Boosting (AdaBoost), Light Gradient Boosting (LightGBM), Extreme Gradient Boosting (XGBoost), and a hybrid (ADA + LGBM + XGB), are utilized for mapping landslide susceptibility. A total of 14 LCFs were considered, with 70% of the dataset being trained and 30% tested. To evaluate the significance of these variables, Recursive Feature Elimination (RFE) and the Shapley Additive Explanations (SHAP) were used. Results indicate that the hybrid model exhibits superior efficiency in the area under the curve (AUC) (88.00%), precision (84.69%), accuracy (84.52%), F1-score (84.69%), and recall (84.70%). The hybrid classifier, when combined with InSAR predictions, generates an improved LSM for the route. In conclusion, the improved LSM can effectively identify areas that are prone to landslides along the Balakot–Naran route. Full article
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19 pages, 4590 KB  
Article
AI-Assisted Monitoring and Prediction of Structural Displacements in Large-Scale Hydropower Facilities
by Jianghua Liu, Chongshi Gu, Jun Wang, Yongli Dong and Shimao Huang
Water 2025, 17(20), 2996; https://doi.org/10.3390/w17202996 - 17 Oct 2025
Viewed by 284
Abstract
Accurate prediction of structural displacements in hydropower stations is essential for the safety and long-term stability of large-scale water-related infrastructure. To address this challenge, this study proposes an AI-assisted monitoring framework that integrates Convolutional Neural Networks (CNNs) for spatial feature extraction with Gated [...] Read more.
Accurate prediction of structural displacements in hydropower stations is essential for the safety and long-term stability of large-scale water-related infrastructure. To address this challenge, this study proposes an AI-assisted monitoring framework that integrates Convolutional Neural Networks (CNNs) for spatial feature extraction with Gated Recurrent Units (GRUs) for temporal sequence modeling. The framework leverages long-sequence prototype monitoring data, including reservoir level, temperature, and displacement, to capture complex spatiotemporal interactions between environmental conditions and dam behavior. A parameter optimization strategy is further incorporated to refine the model’s architecture and hyperparameters. Experimental evaluations on real-world hydropower station datasets demonstrate that the proposed CNN–GRU model outperforms conventional statistical and machine learning methods, achieving an average determination coefficient of R2 = 0.9582 with substantially reduced prediction errors (RMSE = 4.1121, MAE = 3.1786, MAPE = 3.1061). Both qualitative and quantitative analyses confirm that CNN–GRU not only provides stable predictions across multiple monitoring points but also effectively captures sudden deformation fluctuations. These results underscore the potential of the proposed AI-assisted framework as a robust and reliable tool for intelligent monitoring, safety assessment, and early warning in large-scale hydropower facilities. Full article
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24 pages, 7890 KB  
Article
A Hybrid FE-ML Approach for Critical Buckling Moment Prediction in Dented Pipelines Under Complex Loadings
by Yunfei Huang, Jianrong Tang, Dong Lin, Mingnan Sun, Jie Shu, Wei Liu and Xiangqin Hou
Materials 2025, 18(20), 4721; https://doi.org/10.3390/ma18204721 - 15 Oct 2025
Viewed by 262
Abstract
Dents are a common geometric deformation defect in pipelines where the dented section becomes susceptible to local buckling, significantly threatening the integrity and reliability of the pipeline. This paper developed a novel finite element (FE) machine learning (ML)-based approach to analyze and predict [...] Read more.
Dents are a common geometric deformation defect in pipelines where the dented section becomes susceptible to local buckling, significantly threatening the integrity and reliability of the pipeline. This paper developed a novel finite element (FE) machine learning (ML)-based approach to analyze and predict the critical buckling moment (CBM) of dented pipelines under combined internal pressure and bending moment (BM) loading. By quantifying the parametric effects on CBM and developing a dataset, an Extreme Learning Machine (ELM) framework through hybrid algorithm integration, combining Bald Eagle Search (BES), Lévy flight, and Simulated Annealing (SA), was proposed to achieve highly accurate CBM predictions. This study offers valuable insights into evaluating the buckling resistance of dented pipelines subjected to complex loading conditions. Full article
(This article belongs to the Section Materials Simulation and Design)
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17 pages, 4504 KB  
Article
Inversion of Soil Parameters and Deformation Prediction for Deep Excavation Based on PSO-SVM Model
by Jing Zhao, Longhui Chen, Hongyin Yang, Bin Li, Linlong Yang, Hao Peng and Hongyou Cao
Sensors 2025, 25(20), 6281; https://doi.org/10.3390/s25206281 - 10 Oct 2025
Viewed by 250
Abstract
During deep excavation, actual soil parameters undergo changes. To enhance the accuracy of soil parameter selection in finite element simulation and improve the precision of finite element analysis, an inversion method for soil parameters based on a PSO-SVM model is proposed. In this [...] Read more.
During deep excavation, actual soil parameters undergo changes. To enhance the accuracy of soil parameter selection in finite element simulation and improve the precision of finite element analysis, an inversion method for soil parameters based on a PSO-SVM model is proposed. In this method, the particle swarm optimization (PSO) algorithm is utilized to optimize the penalty parameter C and kernel function parameter g of the support vector machine (SVM) model. The optimized PSO-SVM model is employed to establish a nonlinear mapping relationship between the horizontal displacements of retaining structures in deep excavations and soil parameters through orthogonal experimental design and finite element simulation analysis. Subsequently, soil parameters are inverted from monitoring data of horizontal displacements of retaining structures, and the reliability of the parameters is verified. The deformation of the retaining structures during subsequent cases is then predicted. The results demonstrate that the absolute error of the peak maximum horizontal displacements of the retaining structures after inversion is maintained within 1 mm. The maximum relative error is reduced from 18.96% before inversion to 7.63%, indicating that the inverted soil parameters for the deep excavation possess high accuracy. The precision of the finite element simulation for deep excavation is significantly improved, effectively reflecting the actual mechanical properties of the soil during the construction stage. The inverted parameters can be used for the prediction of subsequent retaining structure deformation. During subsequent construction conditions, the predicted maximum horizontal displacement (deformation) of the retaining structure at monitoring point CX1 is 15.66 mm, and that at monitoring point CX2 is predicted to be 14.22 mm. Neither value exceeds the project warning threshold of 30.00 mm. Full article
(This article belongs to the Section Physical Sensors)
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19 pages, 6255 KB  
Article
Data–Physics-Driven Multi-Point Hybrid Deformation Monitoring Model Based on Bayesian Optimization Algorithm–Light Gradient-Boosting Machine
by Lei Song and Yating Hu
Water 2025, 17(20), 2926; https://doi.org/10.3390/w17202926 - 10 Oct 2025
Viewed by 427
Abstract
Single-point deformation monitoring models fail to reflect the structural integrity of the concrete gravity dams, and traditional regression methods also have shortcomings in capturing complex nonlinear relationships among variables. To solve these problems, this paper develops a data–physics-driven multi-point hybrid deformation monitoring model [...] Read more.
Single-point deformation monitoring models fail to reflect the structural integrity of the concrete gravity dams, and traditional regression methods also have shortcomings in capturing complex nonlinear relationships among variables. To solve these problems, this paper develops a data–physics-driven multi-point hybrid deformation monitoring model based on Bayesian Optimization Algorithm–Light Gradient-Boosting Machine (BOA-LightGBM). Building upon conventional single-point models, spatial coordinates are incorporated as explanatory variables to derive a multi-point deformation monitoring model that accounts for spatial correlations. Subsequently, the finite element method (FEM) is employed to simulate the hydrostatic component at each monitoring point under actual reservoir water levels. Finally, a hybrid model is constructed by integrating the derived mathematical expression, simulated hydrostatic components, and the BOA-LightGBM algorithm. A case study demonstrates that the proposed model effectively incorporates spatial deformation characteristics within dam sections and achieves satisfactory fitting and prediction accuracy compared to traditional single-point monitoring models. With further refinement and extension, the proposed modeling theory and methodology presented in this study can also provide valuable references for safety monitoring of other hydrostatic structures. Full article
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23 pages, 8480 KB  
Article
Novel Pneumatic Soft Gripper Integrated with Mechanical Metamaterials for Enhanced Shape Matching Performance
by Zhengtong Han, Boqing Zhang, Wentao Sun, Ze Xu, Xiang Chen, Shayuan Weng and Xinjie Zhang
J. Manuf. Mater. Process. 2025, 9(10), 330; https://doi.org/10.3390/jmmp9100330 - 8 Oct 2025
Viewed by 403
Abstract
Traditional pneumatic soft grippers often suffer from a limited contact area and poor shape-matching performance, restricting their effectiveness in handling objects with complex or delicate surfaces. To address this problem, this study proposed an integrated soft gripper that combines pneumatic actuators with specially [...] Read more.
Traditional pneumatic soft grippers often suffer from a limited contact area and poor shape-matching performance, restricting their effectiveness in handling objects with complex or delicate surfaces. To address this problem, this study proposed an integrated soft gripper that combines pneumatic actuators with specially designed mechanical metamaterials, aiming to optimize deformation characteristics and enhance gripping surface conformity to target objects. The key contributions are as follows: (1) A novel integrated structure is designed, incorporating pneumatic actuators and mechanical metamaterials. (2) A highly efficient design framework based on deep learning is developed, incorporating forward and inverse neural networks to enable efficient performance prediction and inverse design. (3) The novel gripper is fabricated using stereolithography (SLA) and silicone casting, with experimental validation conducted via machine vision and multi-shape object tests. FEA simulations and experiments demonstrate significant improvements in shape matching: average deviations of gripping surfaces from targets are greatly reduced after optimization. This work validates that integrating mechanical metamaterials with data-driven design enhances the gripper’s adaptability, providing a feasible solution for high-performance soft gripping systems. Full article
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49 pages, 11576 KB  
Article
Interpretable AI-Driven Modelling of Soil–Structure Interface Shear Strength Using Genetic Programming with SHAP and Fourier Feature Augmentation
by Rayed Almasoudi, Abolfazl Baghbani and Hossam Abuel-Naga
Geotechnics 2025, 5(4), 69; https://doi.org/10.3390/geotechnics5040069 - 1 Oct 2025
Viewed by 256
Abstract
Accurate prediction of soil–structure interface shear strength (τmax) is critical for reliable geotechnical design. This study combines experimental testing with interpretable machine learning to overcome the limitations of traditional empirical models and black-box approaches. Ninety large-displacement ring shear tests were performed [...] Read more.
Accurate prediction of soil–structure interface shear strength (τmax) is critical for reliable geotechnical design. This study combines experimental testing with interpretable machine learning to overcome the limitations of traditional empirical models and black-box approaches. Ninety large-displacement ring shear tests were performed on five sands and three interface materials (steel, PVC, and stone) under normal stresses of 25–100 kPa. The results showed that particle morphology, quantified by the regularity index (RI), and surface roughness (Rt) are dominant factors. Irregular grains and rougher interfaces mobilised higher τmax through enhanced interlocking, while smoother particles reduced this benefit. Harder surfaces resisted asperity crushing and maintained higher shear strength, whereas softer materials such as PVC showed localised deformation and lower resistance. These experimental findings formed the basis for a hybrid symbolic regression framework integrating Genetic Programming (GP) with Shapley Additive Explanations (SHAP), Fourier feature augmentation, and physics-informed constraints. Compared with multiple linear regression and other hybrid GP variants, the Physics-Informed Neural Fourier GP (PIN-FGP) model achieved the best performance (R2 = 0.9866, RMSE = 2.0 kPa). The outcome is a set of five interpretable and physics-consistent formulas linking measurable soil and interface properties to τmax. The study provides both new experimental insights and transparent predictive tools, supporting safer and more defensible geotechnical design and analysis. Full article
(This article belongs to the Special Issue Recent Advances in Soil–Structure Interaction)
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27 pages, 11865 KB  
Article
Foundation-Specific Hybrid Models for Expansive Soil Deformation Prediction and Early Warning
by Teerapun Saeheaw
Buildings 2025, 15(19), 3497; https://doi.org/10.3390/buildings15193497 - 28 Sep 2025
Viewed by 201
Abstract
Foundation deformation prediction on expansive soils involves complex soil-structure interactions and environmental variability. This study develops foundation-specific hybrid modeling approaches for temporal deformation prediction using 974 days of monitoring data from four foundations on medium-expansive soil. Four hybrid architectures were evaluated—Residual-Clustering Hybrid, Elastic [...] Read more.
Foundation deformation prediction on expansive soils involves complex soil-structure interactions and environmental variability. This study develops foundation-specific hybrid modeling approaches for temporal deformation prediction using 974 days of monitoring data from four foundations on medium-expansive soil. Four hybrid architectures were evaluated—Residual-Clustering Hybrid, Elastic Net Fusion, Residual Correction, and Enhanced Robust Huber—optimized through Ridge regression-based feature selection and validated against seven baseline methods. Systematic feature engineering with optimal selection identified foundation-specific complexity requirements. Statistical validation employed bootstrap resampling, temporal cross-validation, and Bonferroni correction for multiple comparisons. Results demonstrated foundation-specific effectiveness with distinct hybrid model performance: Residual-Clustering Hybrid achieved optimal performance for Foundation F1 (R2 = 0.945), Elastic Net Fusion performed best for Foundation F2 (R2 = 0.947), Residual Correction excelled for Foundation F3 (R2 = 0.963), and Enhanced Robust Huber showed strongest results for Foundation F4 (R2 = 0.881). Statistical significance was achieved in 35.7% of comparisons with effect sizes of Cohen’s d = 0.259–1.805. Time series forecasting achieved R2 = 0.881–0.963 with uncertainty intervals of ±0.654–0.977 mm. Feature analysis revealed temporal variables as primary predictors, while domain-specific features provided complementary contributions. The early warning system achieved F1-scores of 0.900–0.982 using statistically derived thresholds. Foundation deformation processes exhibit strong autoregressive characteristics, providing enhanced prediction accuracy and quantified uncertainty bounds for operational infrastructure monitoring. Full article
(This article belongs to the Section Building Structures)
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14 pages, 3214 KB  
Article
On the Feasibility of Localizing Transformer Winding Deformations Using Optical Sensing and Machine Learning
by Najmeh Seifaddini, Meysam Beheshti Asl, Sekongo Bekibenan, Simplice Akre, Issouf Fofana, Mohand Ouhrouche and Abdellah Chehri
Photonics 2025, 12(9), 939; https://doi.org/10.3390/photonics12090939 - 19 Sep 2025
Viewed by 461
Abstract
Mechanical vibrations induced by electromagnetic forces during transformer operation can lead to winding deformation or failure, an issue responsible for over 12% of all transformer faults. While previous studies have predominantly relied on accelerometers for vibration monitoring, this study explores the use of [...] Read more.
Mechanical vibrations induced by electromagnetic forces during transformer operation can lead to winding deformation or failure, an issue responsible for over 12% of all transformer faults. While previous studies have predominantly relied on accelerometers for vibration monitoring, this study explores the use of an optical sensor for real-time vibration measurement in a dry-type transformer. Experiments were conducted using a custom-designed single-phase transformer model specifically developed for laboratory testing. This experimental setup offers a unique advantage: it allows for the interchangeable simulation of healthy and deformed winding sections without causing permanent damage, enabling controlled and repeatable testing scenarios. The transformer’s secondary winding was short-circuited, and three levels of current (low, intermediate, and high) were applied to simulate varying stress conditions. Vibration displacement data were collected under load to assess mechanical responses. The primary goal was to classify this vibration data to localize potential winding deformation faults. Five supervised learning algorithms were evaluated: Random Forest, Support Vector Machine, K-Nearest Neighbors, Logistic Regression, and Decision Tree classifiers. Hyperparameter tuning was applied, and a comparative analysis among the top four models yielded average prediction accuracies of approximately 60%. These results, achieved under controlled laboratory conditions, highlight the promise of this approach for further development and future real-world applications. Overall, the combination of optical sensing and machine learning classification offers a promising pathway for proactive monitoring and localization of winding deformations, supporting early fault detection and enhanced reliability in power transformers. Full article
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18 pages, 3356 KB  
Article
Performance Comparison of Deep Learning Models for Predicting Fire-Induced Deformation in Sandwich Roof Panels
by Bohyuk Lim and Minkoo Kim
Fire 2025, 8(9), 368; https://doi.org/10.3390/fire8090368 - 18 Sep 2025
Viewed by 426
Abstract
Sandwich panels are widely used in industrial roofing due to their lightweight and thermal insulation properties; however, their structural fire resistance remains insufficiently understood. This study presents a data-driven approach to predict the mid-span deformation of glass wool-cored sandwich roof panels subjected to [...] Read more.
Sandwich panels are widely used in industrial roofing due to their lightweight and thermal insulation properties; however, their structural fire resistance remains insufficiently understood. This study presents a data-driven approach to predict the mid-span deformation of glass wool-cored sandwich roof panels subjected to ISO 834-5 standard fire tests. A total of 39 full-scale furnace tests were conducted, yielding 1519 data points that were utilized to develop deep learning models. Feature selection identified nine key predictors: elapsed time, panel orientation, and seven unexposed-surface temperatures. Three deep learning architectures—convolutional neural network (CNN), multilayer perceptron (MLP), and long short-term memory (LSTM)—were trained and evaluated through rigorous 5-fold cross-validation and independent external testing. Among them, the CNN approach consistently achieved the highest accuracy, with an average cross-validation performance of R2=0.91(meanabsoluteerror(MAE)=4.40;rootmeansquareerror(RMSE)=6.42), and achieved R2=0.76(MAE=6.52,RMSE=8.62) on the external test set. These results highlight the robustness of CNN in capturing spatially ordered thermal–structural interactions while also demonstrating the limitations of MLP and LSTM regarding the same experimental data. The findings provide a foundation for integrating machine learning into performance-based fire safety engineering and suggest that data-driven prediction can complement traditional fire-resistance assessments of sandwich roofing systems. Full article
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27 pages, 4744 KB  
Article
Intelligent Soft Sensor for Spindle Convective Heat Transfer Coefficient Under Varying Operating Conditions Using Improved Grey Wolf Optimization Algorithm
by Jinxiang Pian and Gen Li
Sensors 2025, 25(18), 5806; https://doi.org/10.3390/s25185806 - 17 Sep 2025
Viewed by 400
Abstract
The thermal deformation of high-precision CNC machine tools has long been a significant barrier to improving machining accuracy. Accurately characterizing the thermal properties of the spindle, especially the convective heat transfer coefficients (CHTC), is essential for precise thermal analysis. However, due to the [...] Read more.
The thermal deformation of high-precision CNC machine tools has long been a significant barrier to improving machining accuracy. Accurately characterizing the thermal properties of the spindle, especially the convective heat transfer coefficients (CHTC), is essential for precise thermal analysis. However, due to the lack of dedicated instruments for directly measuring the CHTC, thermal analysis of the spindle faces substantial challenges. This study presents an innovative approach that combines multi-sensor data with intelligent optimization algorithms to address this issue. A distributed temperature monitoring network is constructed to capture real-time thermal field data across the spindle. At the same time, an improved Grey Wolf Optimization (IGWO) algorithm is employed to dynamically and accurately identify the CHTC. The proposed algorithm introduces an adaptive weight adjustment mechanism, which overcomes the limitations of traditional optimization methods in dynamic operating conditions. Experimental results show that the proposed method significantly outperforms conventional approaches in terms of temperature prediction accuracy across a broad operating range. This research provides a novel technical solution for machine tool thermal error compensation and establishes a scalable intelligent indirect measurement framework, even in the absence of specialized measurement instruments. Full article
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17 pages, 3353 KB  
Article
Design and Machine Learning Modeling of a Multi-Degree-of-Freedom Bionic Pneumatic Soft Actuator
by Yu Zhang, Linghui Peng, Wenchuan Zhao, Ning Wang and Zheng Zhang
Biomimetics 2025, 10(9), 615; https://doi.org/10.3390/biomimetics10090615 - 12 Sep 2025
Viewed by 507
Abstract
A novel multi-degree-of-freedom bionic Soft Pneumatic Actuator (SPA) inspired by the shoulder joint of a sea turtle is proposed. The SPA is mainly composed of a combination of oblique chamber actuator units capable of omnidirectional bending and bi-directional twisting, which can restore the [...] Read more.
A novel multi-degree-of-freedom bionic Soft Pneumatic Actuator (SPA) inspired by the shoulder joint of a sea turtle is proposed. The SPA is mainly composed of a combination of oblique chamber actuator units capable of omnidirectional bending and bi-directional twisting, which can restore the multi-modal motions of a sea turtle’s flipper limb in three-dimensional space. To address the nonlinear behavior of the complex structure of SPA, traditional modeling is difficult. The attitude information of each axis of the actuator is extracted in real time using a high-precision Inertial Measurement Unit (IMU), and the attitude outputs of the SPA are modeled using six machine learning methods. The results show that the XGBoost model performs best in attitude modeling. Its R2 can reach 0.974, and the average absolute errors of angles in Roll, Pitch, and Yaw axes are 1.315°, 1.543°, and 1.048°, respectively. The multi-axis attitude of the SPA can be predicted with high accuracy in real time. The studies on deformation capability, actuation output performance, and underwater validation experiments demonstrate that the SPA meets the bionic sea turtle shoulder joint requirements. This study provides a new theoretical foundation and technical path for the development, control, and bionic application of complex multi-degree-of-freedom SPA systems. Full article
(This article belongs to the Special Issue Bioinspired Structures for Soft Actuators: 2nd Edition)
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26 pages, 5306 KB  
Article
Interfacial Shear Strength of Sand–Recycled Rubber Mixtures Against Steel: Ring-Shear Testing and Machine Learning Prediction
by Rayed Almasoudi, Hossam Abuel-Naga and Abolfazl Baghbani
Buildings 2025, 15(18), 3276; https://doi.org/10.3390/buildings15183276 - 10 Sep 2025
Viewed by 506
Abstract
Soil–structure contacts often govern deformation and stability in foundations and buried infrastructure. Rubber waste is used in soil mixtures to enhance geotechnical performance and promote environmental sustainability. This study investigates the peak and residual shear strength of sand–steel interfaces, where the sand is [...] Read more.
Soil–structure contacts often govern deformation and stability in foundations and buried infrastructure. Rubber waste is used in soil mixtures to enhance geotechnical performance and promote environmental sustainability. This study investigates the peak and residual shear strength of sand–steel interfaces, where the sand is mixed with recycled rubber. It also develops predictive machine learning (ML) models based on the experimental data. Two silica sands, medium and coarse, were mixed with two rubber gradations; however, Rubber B was included only in limited comparative tests at a fixed content. Ring-shear tests were performed against smooth and rough steel plates under normal stresses of 25 to 200 kPa to capture the full τ–δ response. Nine input variables were considered: median particle size (D50), regularity index (RI), porosity (n), coefficients of uniformity (Cu) and curvature (Cc), rubber content (RC), applied normal stress (σn), normalised roughness (Rn), and surface hardness (HD). These variables were used to train multiple linear regression (MLR) and random forest regression (RFR) models. The models were trained and validated on 96 experimental data points derived from ring-shear tests across varied material and loading conditions. The machine learning models facilitated the exploration of complex, non-linear relationships between the input variables and both peak and residual interfacial shear strength. Experimental findings demonstrated that particle size compatibility, rubber content, and surface roughness significantly influence interface behaviour, with optimal conditions varying depending on the surface type. Moderate inclusion of rubber was found to enhance strength under certain conditions, while excessive content could lead to performance reduction. The MLR model demonstrated superior generalisation in predicting peak strength, whereas the RFR model yielded higher accuracy for residual strength. Feature importance analyses from both models identified the most influential parameters governing the shear response at the sand–steel interface. Full article
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