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Article

Research into the Influence of Volume Fraction on the Bending Properties of Selected Thermoplastic Cellular Structures from a Mechanical and Energy Absorption Perspective

by
Katarina Monkova
1,2,*,
Peter Pavol Monka
1,2,
Damir Godec
3 and
Monika Torokova
1
1
Faculty of Manufacturing Technologies with a seat in Presov, Technical University of Kosice, Sturova 31, 080 01 Presov, Slovakia
2
Faculty of Technology, Tomas Bata University in Zlin, Vavreckova 5669, 760 01 Zlin, Czech Republic
3
Faculty of Mechanical Engineering and Naval Architecture, University of Zagreb, HR-10000 Zagreb, Croatia
*
Author to whom correspondence should be addressed.
Polymers 2025, 17(20), 2795; https://doi.org/10.3390/polym17202795 (registering DOI)
Submission received: 30 August 2025 / Revised: 13 October 2025 / Accepted: 14 October 2025 / Published: 19 October 2025
(This article belongs to the Special Issue Polymeric Materials in Energy Conversion and Storage, 2nd Edition)

Abstract

The aim of the manuscript is to study the effect of volume fraction on the bending properties of selected thermoplastic cellular structures (Primitive, Diamond, and Gyroid) from a mechanical and energy absorption perspective, with a view to their promising prospects and use not only for bumpers, but also for various vehicle and aircraft components, or other applications. Samples belonging to the group of so-called complex structures with Triply Periodic Minimal Surfaces, dimensions of 20 × 20 × 250 mm, and volume fractions of 30, 35, 40, 45, and 55%, were prepared by PTC Creo 10.0 software and produced using the Fused Filament Fabrication technique from Nylon CF12 material, while the basic cell size of 10 × 10 × 10 mm was maintained for all samples and the volume fraction was controlled by the wall thickness of the structure. Experimental bending tests were performed on a Zwick 1456 machine and based on recorded data; in addition to the maximum forces, the stiffness, yield strength, and effective modulus of elasticity in bending were evaluated for individual structures and volume fractions. Furthermore, the amount of energy absorbed until reaching the maximum force and until failure was compared, as well as the ductility indices μd and μU (derived from deformation and absorbed energy, respectively), as an important dissipation factor in absorbers, based on which it is also possible to predict which of the structures will have better damping.
Keywords: bending; energy; cellular structures; additive manufacturing; thermoplastic; mechanical properties bending; energy; cellular structures; additive manufacturing; thermoplastic; mechanical properties

Share and Cite

MDPI and ACS Style

Monkova, K.; Monka, P.P.; Godec, D.; Torokova, M. Research into the Influence of Volume Fraction on the Bending Properties of Selected Thermoplastic Cellular Structures from a Mechanical and Energy Absorption Perspective. Polymers 2025, 17, 2795. https://doi.org/10.3390/polym17202795

AMA Style

Monkova K, Monka PP, Godec D, Torokova M. Research into the Influence of Volume Fraction on the Bending Properties of Selected Thermoplastic Cellular Structures from a Mechanical and Energy Absorption Perspective. Polymers. 2025; 17(20):2795. https://doi.org/10.3390/polym17202795

Chicago/Turabian Style

Monkova, Katarina, Peter Pavol Monka, Damir Godec, and Monika Torokova. 2025. "Research into the Influence of Volume Fraction on the Bending Properties of Selected Thermoplastic Cellular Structures from a Mechanical and Energy Absorption Perspective" Polymers 17, no. 20: 2795. https://doi.org/10.3390/polym17202795

APA Style

Monkova, K., Monka, P. P., Godec, D., & Torokova, M. (2025). Research into the Influence of Volume Fraction on the Bending Properties of Selected Thermoplastic Cellular Structures from a Mechanical and Energy Absorption Perspective. Polymers, 17(20), 2795. https://doi.org/10.3390/polym17202795

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