Search Results (44)

A new, simple machine was developed to address a long-standing challenge in biomedical and mechanical engineering: how to enhance the primary stability and long-term integration of screws and implants in low-density or heterogeneous materials, such as bone or composite substrates. Traditional screws often rely solely on external threading for fixation, leading to limited cohesion, poor integration, or early loosening under cyclic loading. In response to this problem, we designed and built a novel device that leverages a unique mechanical principle to simultaneously perforate, collect, and compact the substrate material during insertion. This mechanism results in an internal material interlock, enhancing cohesion and stability. Drawing upon principles from physics, chemistry, engineering, and biology, we evaluated its biomechanical behavior in synthetic bone analogs. The maximum insertion (MIT) and removal torques (MRT) were measured on synthetic osteoporotic bones using a digital torquemeter, and the values were compared directly. Experimental results demonstrated that removal torque (mean of 21.2 Ncm) consistently exceeded insertion torque (mean of 20.2 Ncm), indicating effective material interlocking and cohesive stabilization. This paper reviews the relevant literature, presents new data, and discusses potential applications in civil infrastructure, aerospace, and energy systems where substrate cohesion is critical. The findings suggest that this new simple machine offers a transformative approach to improving fixation and integration across multiple domains. Full article

The integrity of bolted components primarily relies on the quality of interfacial contact, which is achieved by maintaining prescribed bolt torque levels. However, challenges arise from corrosion-induced bolt head damage, potentially compromising the bolt preload, and quantifying such effects remains unanswered. Many studies often compare bolt corrosion’s effects to bolt loosening as both affect the interfacial contact stresses to some extent. This technical study aimed to investigate whether a correlation exists between the impact of bolt head damage and the different levels of bolt torque. Guided wave ultrasonic testing (UT) was implemented for this investigation. Laboratory experiments were conducted to monitor the transmission of ultrasonic signals across the bolted interface first during the bolt-tightening process. Once the highest bolt torque was achieved, the process was repeated for a simplified corrosion scenario, simulated by artificially damaging the bolt head in a controlled manner. The analysis focused on studying the transmission of signal energy for both scenarios. The findings revealed different trends for the signal energy transmission during bolt tightening, which are subjective to the inspection frequency. On the contrary, even at an advanced level of bolt head damage corresponding to 16% mass loss, no clear or monotonic trend was observed in the total transmitted energy. While the total energy remained relatively stable across all inspection frequencies, distinct waveform changes, such as energy redistribution and the emergence of additional wave packets, were observed. The findings emphasize the need for more advanced waveform-based analysis techniques to detect and interpret subtle changes caused by bolt degradation. Full article

Bone screws are used in orthopaedic surgery for fracture fixation. Correctly torquing the screws is important for fixation quality. Over-tightening may strip the threads, while under-tightening may result in loosening over time. This paper focuses on testing an approach where strength is estimated using screw insertion data from torque and rotation sensors, and stripping torque is predicted based on this strength. A common type of bone screw was inserted until stripping 10 times each into 8 types of polyurethane surrogate for bone. The torque–rotation data from the insertion was used to identify the material strength and estimate the stripping torque and compared with the experimental maximum torque. A good relationship was found between the estimated/predicted and true stripping torques (r = 0.926, 95% confidence interval (C.I.) [0.886, 0.952]), with a mean error of 18%. Additionally, the intermediate identified strength values were found to be highly correlated with the data-sheet values for the materials (r = 0.977, 95% C.I. [0.964, 0.985]). These outcomes demonstrate the viability and significance of this concept in general, although more development and testing is required for broad clinical applicability; such tests would be extended for more types of bone screws and use a large set of human bone samples to better reflect the natural variability. Full article

Background: This study aimed to evaluate the influence of a screw coating on the screw preload and removal torque value (RTV) with and without the application of a cyclic load (CL) to make screws with greater untightening resistance to prevent screw loosening. Methods: Ninety complexes composed of implants, abutments, and prosthetic screws were examined and tested under CL oral conditions (n = 45) and non-CL conditions (nCL, n = 45). Each group was divided into three subgroups (n = 15): a control group (CG) without a screw coating, a GapSeal^®-coated screw group (GG), and a polytetrafluoroethylene (PTFE) tape-wrapped screw group (PG). All screws were tightened at 30 Ncm, and the preload was recorded. In the nCL group, the screws were untightened to record the RTV. In the CL group, the screws were tightened, subjected to a CL in distillated water at a temperature of 37 °C, and then untightened to record the RTV. Micro-Ct analysis was conducted on two samples from each group before CL. SEM analyses of two samples per subgroup before and after CL were also performed. Results: The preload in the PG was significantly lower under nCL (29.92 Ncm) compared with CG (30.95 Ncm) and GG (31.19 Ncm) and also under a CL (PG: 30.92 Ncm) compared with CG (31.72 Ncm) and GG (31.42 Ncm). The RTVs of the PG were significantly lower under nCL (15.30 Ncm) compared with CG (27.98 Ncm) and GG (28.46 Ncm). Under CL, the RTVs of the PG were significantly higher (31.50 Ncm) compared with CG (26.00 Ncm) and GG (27.44 Ncm). Conclusions: Wrapping the screw with PTFE tape significantly reduced the preload but resulted in a significantly greater RTV under CL conditions in the simulated oral environment, suggesting that this could be a solution to decrease the risk of screw loosening. Full article

Due to the complex operating environment of combine harvesters, uneven terrain, multiple vibration sources, and complex transmission systems, failures easily occur in critical working components, especially the bolted connections of the vibrating screen. To address these issues, this study first established a bolt-tightening mechanical model. Secondly, a finite element simulation of the preload force was performed using Ansys Workbench software (2023R2). The simulation results showed that the bolt head area exhibits a ring-shaped strain distribution. To determine the critical state of bolt loosening, a single-bolt loosening test was conducted. The experimental results indicated that when the bolt pressure decreased to 78.4 N and the torque decreased to 0.5 N·m, bolt loosening intensified, and the pressure value showed a sharp decreasing trend. These pressure and torque values can be defined as the bolt loosening threshold, providing an important reference basis for subsequent monitoring and early warning. Finally, to more realistically simulate actual working conditions, a combine harvester field vibration test was conducted. By arranging triaxial acceleration sensors on the bolted connections of the vibrating screen, acceleration signals were collected under both low-speed and high-speed field operating conditions. Time–frequency analysis was performed on the signals to extract characteristic values for each measurement point. The field vibration test results showed that the characteristic values of the transmission shaft bolt structure of the vibrating screen were at a relatively high level, indicating that this part is subjected to a large vibration load. Furthermore, frequency domain feature analysis revealed that the vibration frequency components in this area are complex, which further increases the risk of bolt loosening. This study provides an in-depth analysis of the loosening characteristics and vibration characteristics of the vibrating screen’s bolted connections in combine harvesters. The results provide an important theoretical basis and technical support for the online monitoring of failures in the vibrating screen’s bolt structure. Full article

The combine harvester, as a multi-component machine comprising a cutting table, a conveyor, a threshing cylinder, and other components, experiences significant stress and bolt failures in cutting table-conveyor structures due to inherent excitation and the cutting table’s cantilevered design. To address bolt loosening monitoring in the critical joint, this paper designed a Wheatstone bridge circuit-based wireless monitoring system and a multi-channel Wheatstone bridge sensor, enabling multi-bolt monitoring on combine harvesters. Utilizing LoRa wireless communication, the system effectively overcomes the wiring complexity and deployment difficulties of traditional agricultural machinery bolt monitoring systems. The Wheatstone bridge sensor can precisely monitor pre-tightening forces up to 150 kN for M12–M24 bolts. A calibration test based on dynamic time warping (DTW) accurately fitted the sensor’s response to pressure and displacement with determination coefficients of 0.9780 and 0.9753. Then, a validation test focusing on connection bolts revealed a 95.12% overlap between the simulated measurement range and the calibration range under pre-tightening conditions. Furthermore, fitting curves for simulated measurements against tightening torque and angle yielded coefficients of determination of 0.9945 and 0.9939, which demonstrated accurate fitting of pre-tightening conditions and defined the monitoring range of 3.02 × 10¹² to 3.49 × 10¹². Finally, combined with simulation results, a field performance test confirmed the sensor’s ability to detect minute 5% pre-load reductions, achieve 200 ms data transmission to a host computer, and maintain lossless data transmission over 1.2 km. This sensor and system design provided a valuable reference for bolt loosening monitoring in combine harvesters and other agricultural machinery. Full article

The demanding operational conditions of combine harvesters induce substantial vibrations and component degradation, significantly impacting harvesting efficiency, safety, and overall machine reliability. Bolt loosening, a critical failure mode at the joints of various working parts of combine harvesters, is a prevalent concern. The complexity and heterogeneity of vibration signals in these machines present a considerable challenge for the timely and accurate detection of bolt loosening. This paper proposes a novel methodology for identifying and diagnosing vibrating screen bolt failure states under multiple excitation conditions, specifically tailored for the 4LZY-1.8(PRO688Q) combine harvester. The study initially analyzes the critical torque associated with bolt connection failure. Subsequently, vibration signals are acquired from the bolt connection of the vibrating screen, and time-frequency analysis is performed to characterize the degree of bolt loosening, the predominant vibration direction, and the causative frequency components. A high-dimensional feature matrix is then constructed utilizing a Gaussian kernel function. The efficacy of the proposed methodology is evaluated through training and testing a classification decision model. This study provides a robust theoretical foundation for the vibration-based fault diagnosis of bolt structures in combine harvesters. Full article

The aim is to investigate the impact of retention type, implant/abutment angulation, and the presence of sealant/antimicrobial agents on screw loosening of implant-supported restorations. Fifty dental implants along with their respective abutments and screws were allocated to five groups (n = 10). The groups were categorized based on type of crown retention (screw-/cement-retained), implant/abutment angulation (0°/20°), and type of disinfectant/sealant as follows: Cem_control (cemented/0°/none), Cem_GP (cemented/0°/gutta-percha), Cem_CHX (cemented/0°/chlorhexidine), Cem_Ang (cemented/20°/none), and Screw (screwed/0°/ none). Abutment screws were tightened (20 Ncm), and CAD/CAM zirconia crowns were fabricated. Glass ionomer cement was used for crown cementation in the cemented groups. Samples were subjected to dynamic loading in a chewing simulator (1,200,000 cycles/98 N). After loading, the reverse torque values (RTVs) of the abutment screws were determined (Ncm) using an electronic screwdriver, and the reverse torque difference (RTD) was subsequently calculated. The lowest RTD was reported in group Cem_GP (−2.22 ± 1.03), whereas the highest RTD was seen in group Screw (−4.65 ± 1.79). Group Screw showed a statistically significant difference from all other groups (p < 0.05). No statistically significant difference between the cemented test groups Cem_GP, Cem_CHX, and Cem_Ang and the control group was found. Screw-retained restorations exhibited significantly greater RTD values compared to cement-retained ones. Implant/abutment angulation and the sealant/disinfectant appeared to have no notable effect on the screw stability of single-implant restorations. Full article

This paper primarily investigates the mechanism of bolt loosening under the Sine-on-Random (SOR) vibration excitation. Firstly, a theoretical model of bolt loosening response under the SOR synthesized excitation is established by a time–frequency conversion method, which converts the sine excitation into Power Spectrum Density (PSD) expression in the frequency domain and superimposes it with random vibration excitation to obtain the SOR synthesized excitation spectrum. Then, by means of a four-bolt fastened structure, the bolt loosening mechanisms under both the sine and random vibration excitation are deeply studied, respectively. Ultimately, based on the time–frequency conversion method of SOR synthesized excitation, the bolt loosening responses of the structure under SOR excitation with different tightening torques are analyzed. Furthermore, a three-stage criterion including the Steady Stage, Transition Stage, and Loosen Stage for bolt loosening under SOR excitation is revealed, and the relationship among the SOR synthesized vibration responses and the two forms of single vibration responses is explored based on a corrective energy superposition method by introducing the weight factors of the two single vibration responses under different tightening torques. Finally, test verifications for the four-bolt fastened structure are conducted and good consistencies with the results of the Finite Element Analysis (FEA) are shown. This study provides valuable insights into the detection and prevention of loosening in bolted connection structures under multi-source vibration environments and has important engineering reference significance. Full article

A bolt loosening detection method based on the summation coefficient of the absolute spectrum ratio technique is proposed to address the prevalent issue of bolt loosening in mechanical connections. This proposed method involves initially collecting vibration and rotation speed signals of the motor bolt connection structure, acquiring the baseline spectrum curve of a healthy structure and the spectrum curves of non-healthy structures under different degrees of bolt looseness through chirp Fourier transform (CFT). Subsequently, the spectrum ratio curves between healthy and non-healthy structures are calculated for different degrees of bolt loosening, and then the Summation Coefficient of Absolute Spectrum Ratio (SCASR) is defined to indicate the looseness. In the mathematical model, a linear relationship is observed between the SCASR and the frequency shift of the resonance peak. To standardize the results of bolt loosening detection, the SCASR could be divided by the number of points in the fixed frequency band to obtain the average of SCASR as the detection index for bolt loosening. Finally, a linear fitting equation is established between the bolt torque and the average of SCASR, so that the change in the average value can be used to determine whether the bolt is loose and evaluate the severity of bolt looseness. The detection performance of this proposed method has been effectively validated through both simulation and experiments. Experimental results indicate that the proposed method can effectively detect bolt loosening, particularly in its early stages, using low-frequency band data in three axes. Full article

Oral rehabilitation with dental implants has resulted in high success rates. However, some complications have been described, such as the loss of the prosthetic screw. Some manufacturers sell screws with different coatings to avoid screw loosening, but even these types of screws can come loose. We aimed to investigate the screw coatings that can be applied during a dental appointment to avoid screw loosening. Following PRISMA Guidelines, we searched PubMed/Medline, Embase and Web of Science for studies published up to January 2024. All studies of single dental implant crowns, in which the prosthetic screw was coated with a lubricant and the preload and/or the removal torque value (RTV) was recorded, were analyzed. We excluded studies applying the finite element method (FEM) as well as studies without a control group. The risk of bias was assessed with a tool developed by our research group. Of the 1959 records identified, 19 were selected. Ten studies were considered to have a low risk of bias, and nine were considered to have a medium risk of bias. The coatings tested were adhesives, saliva, chlorhexidine, Vaseline, silicone gel, Polytetrafluoroethylene (PTFE) tape, blood, fluoride, Listerine^® Mouthwash and normal saline. The preload, the RTV with and without cyclic loading and the percentage of RTV loss were recorded. Some coatings show promise, although there is no clear evidence that any option is superior in minimizing screw loosening. Full article

A simplified axisymmetric model of a transfemoral osseointegration implant was used to investigate the influence of the contact condition at the bone–implant interface on the vibrational response. The experimental setup allowed the degree of implant tightness to be controlled using a circumferential compression device affixed to the bone. Diametrically placed sensors allowed torsional modes to be distinguished from flexural modes. The results showed that the structural resonant frequencies did not shift significantly with tightness levels. The first torsional mode of vibration was found to be particularly sensitive to interface loosening. Harmonics in the vibrational response became prominent when the amplitude of the applied torque increased beyond a critical level. The torque level at which the third harmonic begins to rise correlated with implant criticality, suggesting a potential strategy for early detection of implant loosening based on monitoring the amplitude of the third harmonic of the torsional mode. Full article

As a crucial step in food production, tillage and land preparation play a pivotal role in achieving sustainable crop production and improving the soil environment. However, accurate assessment of the load that agricultural machinery implements during the operation process has always been a vexing problem that needs urgent solutions. In this paper, an extrapolation and reconstruction framework for the time-domain load is constructed based on the probability-weighted moments (PWM) estimation and the peaks-over-threshold function, and the load spectrum is obtained for agriculture general power machinery. Firstly, the load acquisition system was developed, the traction resistance and output torque of the tractor were measured, and the collected load signals were preprocessed. Next, the mean excess function and PWM estimation are introduced to select the optimal threshold and generalized Pareto distribution (GPD) fitting parameters and the extreme load distribution that exceeds the threshold range is fitted. The extreme points in the original data are replaced by generating new extreme points that follow the GPD distribution, and the extrapolation of the load spectrum is achieved. Finally, the real extrapolated load spectrum was validated based on statistical characteristics and rainflow counting analysis, and the correlation coefficient between the fitting data and the extreme load samples was greater than 0.99. It can retain the load sequence characteristics of the original load to a great extent, truly reflecting the load state during the operation of agricultural machinery. Meanwhile, the characteristics of the load spectrum can be accurately obtained, such as extreme, mean, and amplitude values, and the real load during deep loosening and rotary tillage are accurately described. The values provide more authentic and reliable data support for the subsequent selection of optimal operating parameters, reliability design of the power transmission system, and the life assessment of the agricultural implements. Full article

The loosening or fracture of the prosthetic abutment screw is the most frequently reported complication in implant dentistry. Thin diamond-like carbon (DLC) films offer a low friction coefficient and high wear resistance, functioning as a solid lubricant to prevent the weakening of the implant–abutment system. This study evaluated the effects of DLC nanofilms on the reverse torque of prosthetic abutments after simulated chewing. Abutments with 8° and 11° taper connections, with and without DLC or silver-doped DLC coatings, were tested. The films were deposited through the plasma enhanced chemical vapor deposition process. After two million cycles of mechanical loading, reverse torque was measured. Analyses with scanning electron microscopy were conducted on three samples of each group before and after mechanical cycling to verify the adaptation of the abutments. Tribology, Raman and energy-dispersive spectroscopy analyses were performed. All groups showed a reduction in insertion torque, except the DLC-coated 8° abutments, which demonstrated increased reverse torque. The 11° taper groups experienced the most torque loss. The nanofilm had no significant effect on maintaining insertion torque, except for the DLC8 group, which showed improved performance. Full article

Our study presents a novel design for a cable-driven robotic arm, emphasizing low cost, low inertia movement, and long-term cable durability. The robotic arm shares similar specifications with the UR5 robotic arm, featuring a total of six degrees of freedom (DOF) distributed in a 1:1:1:3 ratio at the arm base, shoulder, elbow, and wrist, respectively. The three DOF at the wrist joints are driven by a cable system, with heavy motors relocated from the end-effector to the shoulder base. This repositioning results in a lighter cable-actuated wrist (weighing 0.8 kg), which enhances safety during human interaction and reduces the torque requirements for the elbow and shoulder motors. Consequently, the overall cost and weight of the robotic arm are reduced, achieving a payload-to-body weight ratio of 5:8.4 kg. To ensure good positional repeatability, the shoulder and elbow joints, which influence longer moment arms, are designed with a direct-drive structure. To evaluate the design’s performance, tests were conducted on loading capability, cable durability, position repeatability, and manipulation. The tests demonstrated that the arm could manipulate a 5 kg payload with a positional repeatability error of less than 0.1 mm. Additionally, a novel cable tightener design was introduced, which served dual functions: conveniently tightening the cable and reducing the high-stress concentration near the cable locking end to minimize cable loosening. When subjected to an initial cable tension of 100 kg, this design retained approximately 80% of the load after 10 years at a room temperature of 24 °C. Full article