Search Results (110)

The wood-based grid sandwich structure with a high load-to-mass ratio and specific strength was prepared with the core of KH-560-modified jute (Corchoruscapsularis) fabric-reinforced epoxy laminated composite (JFRELC). The compressing behavior and energy absorption characteristics of pure grid cores (GC50#, GC80#) and grid sandwich structures (GS50#, GS80#) were analyzed and compared. The failure mechanism of the fracture surfaces of jute fabrics of grid sandwich cores was clarified by SEM. The results showed that the core made of JFRELC-80# had a good performance for the grid sandwich structure by tenon-and-mortise linking. The load-bearing capacity and energy absorption performance of this wood-based grid sandwich structure can be comparable to that of some glass and carbon fiber reinforced composite sandwich structures, and even show certain advantages. The failure modes of the grid sandwich structure were panel cracking, core buckling and core collapse. The failure mechanisms of jute fabrics in epoxy resin were fiber pull-out and fiber splitting. Full article

Natural fiber-reinforced polymer composites are attractive for lightweight and sustainable engineering applications; however, property scatter remains a major barrier to reliable design. Mean tensile properties alone are insufficient when material selection depends on repeatability and lower-tail performance. This study presents a statistical variability and lower-tail reliability assessment of flax, jute, and carbon fiber composite laminates using 590 open-access tensile test records from a published natural-fiber composite dataset. Flax and jute were selected as representative bast-fiber systems covering a range of woven, unidirectional, and short-fiber architectures; carbon fiber was included as a synthetic-fiber reference system. Three mechanically important properties were analyzed: the recalculated tensile modulus, tensile strength, and axial failure strain. Normal, lognormal, and two-parameter Weibull distributions were screened for each material–property combination using the Akaike information criterion (AIC); empirical fifth percentiles (P5) and bootstrap 95% confidence intervals (CI) were computed as lower-tail descriptors. The results show that Carbon-0 has the highest lower-tail modulus and strength, with empirical fifth percentiles of 104.95 GPa and 989.64 MPa, respectively. Among the natural fiber systems, Flax-0 and Flax-VE-0 provided the highest lower-tail strengths, whereas Flax-Twill and Flax-CP showed the highest lower-tail failure strains. The lowest tensile strength coefficient of variation was observed for Flax-90 (2.41%), followed by Flax-Twill (3.43%), Flax-0 (4.50%), Jute-Satin (4.83%), and Jute-Plain (4.92%). A balanced reliability ranking that combined lower-tail property ranks and coefficient of variation ranks identified Flax-0, Flax-VE-0, Flax-Twill, Flax-CP, and Jute-Satin as the most favorable natural-fiber systems. The lower coefficient of variation values observed in aligned and satin-weave architectures relative to short-fiber and plain-weave systems reflect the role of fiber orientation uniformity in moderating property scatter at the laminate scale. This study provides a reproducible statistical framework based on lower-tail performance descriptors for comparative screening purposes, not on formal design allowables for distinguishing high mean performance from reliable minimum-level performance in natural fiber composite laminates. Full article

In response to the increasing needs for environmentally friendly products, lignocellulosic natural fibers have been of interest as potential replacements for synthetic reinforcement materials in textiles, composites, and related applications. Among these resources, bast fibers derived from plant stems (flax, hemp, nettle, jute, hop), which contain a high cellulose content, have good mechanical properties, low density, and are renewable, are highly promising. Steam explosion has emerged as a green fiber extraction, defibrillation, and surface modification pretreatment technology. Despite the growing number of studies on steam-exploded natural fibers, a comprehensive understanding of the relationships between processing conditions, fiber modifications, mechanisms, and end-use performance remains limited. This review investigates the structural, chemical, and morphological influences of steam explosion on bast fibers. Specifically, it focuses on the mechanism of steam explosion including the solubilization of hemicellulose, partial lignin redistribution or removal, fiber individualization, and cellulose enrichment. The literature indicates that steam explosion can improve fiber separation, fineness, surface morphology, and interfacial adhesion of the composite materials and reduce the use of hazardous chemicals compared with conventional extraction methods. Nonetheless, conflicting results have also been documented, where the same steam explosion conditions can yield distinct fiber characteristics according to biomass type, composition of biomass, moisture concentration, and the amount of processing involved. Excessive treatment severity may lead to fiber shortening, cellulose degradation, and deterioration of fiber quality, particularly for textile applications requiring long fibers. This review highlights current knowledge gaps regarding the optimization of processing conditions, the understanding of steam explosion mechanisms, and the scale-up of the technology for industrial applications. Full article

Agricultural residues and agro-waste are increasingly recognized as valuable reinforcements for sustainable composite materials. Natural fibers derived from these biomasses offer biodegradability, low density, renewability, and potential environmental benefits. However, their performance and sustainability depend strongly on extraction, surface treatment, and processing conditions. Therefore, evaluating the environmental emissions associated with natural fiber biocomposites is essential before claiming sustainability advantages. In this research, flax, jute, kenaf, and bagasse fibers were extracted and treated using an eco-friendly sodium bicarbonate solution, then incorporated into polylactic acid (PLA) matrix to fabricate biocomposites via injection molding. A life cycle assessment (LCA) was conducted using the ReCiPe midpoint (H) method, with a functional unit defined as “per kg” of manufactured biocomposite. The results revealed that jute fiber composites generated the highest emissions across several impact categories, including climate change (1.290 × 10¹ kg CO₂-Eq), terrestrial ecotoxicity (6.327 × 10¹ kg 1,4-DCB-Eq), human toxicity: carcinogenic effects (1.923 kg 1,4-DCB-Eq), and fossil resource use (3.202 kg oil-Eq). Jute also showed a 3.6% increase in terrestrial ecotoxicity and a 19.5% increase in land compared to flax, although it exhibited a 6.5% lower impact related to bagasse. A ±20% electricity-consumption sensitivity analysis further highlighted the dependence of environmental impacts on processing energy demand. Full article

This study is an experimental study on flexural strengthening of reinforced concrete beam where three types of epoxy-bonded jacketing systems are used (glass fiber-reinforced composite (GFRC, S1), jute fiber-reinforced composite (JFRC, S2), and hybrid fiber-reinforced composite (HFRC, S3)) and an unjacketed control beam (S0). All the specimens were subjected to displacement-controlled three-point bending to measure the enhancement of strength, stiffness, and energy absorption using mass-normalized (TPM) and synthetic-content-normalized (TSM) performance indices. Jacketing compared to control also raised the maximum load from 11.80 N to 17.10 N for GFRC (+44.9%), to 14.64 N for JFRC (+24.1%), and to 14.89 N of HFRC (+26.2%). The energy taken up rose from 38.44 J (S0), 152.50 J (S1, +297%), 95.32 J (S2, +148%), and 132.79 J (S3, +245%). Flexural strength was also increased to 56.26 MPa (S1), 43.54 MPa (S2), and 51.38 MPa (S3) and yield strength was raised from 10.43 MPa (S0) to 26.40 MPa (S1), 16.84 Mpa (S2), and 23.05 Mpa (S3). The increase of flexural modulus between S0 (4871.33 MPa) and S1 (12,322.34 MPa), S2 (7862.61 MPa), and S3 (10,759.57 MPa) showed the enhancement of the stiffness. Mass-normalized performance showed great overall efficiency in the case of GFRC and HFRC, with TPM = 3.70 and 3.60 J/kg, respectively, and synthetic-content efficiency was higher in the case of JFRC, with TSM = 9.66 J/kg, which is the advantage of low-synthetic reinforcement in energy-based performance. In general, the suggested jacketing systems have a great influence on flexural responsiveness and power absorption, whereby GFRC and JFRC offer maximum capacity and stiffness, respectively, and the greatest efficiency per unit synthetic material, respectively. In terms of novelty, the paper is one of the first to measure the sustainability-based performance of an epoxy-bonded GFRC, HFRC, and bio-based JFRC jacketing, comparing the results in terms of synthetic-content efficiency (TSM) and mass-normalized indices, which reflect the energy absorption benefits per unit of synthetic material. Full article

Hybrid polymer composites combining natural and synthetic fibers offer a balance between mechanical efficiency and sustainability. This study evaluates epoxy-based jute–glass–carbon hybrid laminates with six stacking configurations under tensile and flexural loading. One-way ANOVA confirmed statistically significant differences among laminates (p < 0.001). An integrated AHP–TOPSIS approach was used for multi-criteria ranking, and Response Surface Methodology enabled desirability-based optimization. The carbon-rich cross-ply laminate achieved the highest overall performance, while jute-containing balanced laminates showed enhanced ductility. The results highlight the critical role of stacking sequence in optimizing hybrid composite mechanical behavior. Full article

This study presents a machine learning framework for the reconstruction of fatigue life and fracture toughness in natural fiber-reinforced composites, evaluating the predictive accuracy of six regression algorithms—Random Forest, Gradient Boosting, Support Vector Machine, Neural Network, Ridge Regression, and Lasso Regression—using a controlled synthetic dataset of 600 samples generated from established Basquin fatigue and Rule of Mixtures fracture equations, incorporating stochastic noise calibrated to experimental scatter (CV = 15–50%), with log-normal noise standard deviation of 0.20 for fatigue life and Gaussian noise standard deviation of 0.15 for fracture toughness. The dataset encompasses eight natural fiber types (flax, jute, sisal, hemp, bamboo, coconut, banana, and pineapple) and five matrix systems (epoxy, polyester, PLA, vinyl ester, and polyurethane). Models were evaluated using a 70-15-15 train–validation–test split with 5-fold cross-validation and exhaustive grid search hyperparameter optimisation. Gradient Boosting achieved R² = 0.93 for fatigue life and Stacking Ensemble achieved R² = 0.87 for fracture toughness, representing 97% and 89% of their respective noise-ceiling values (theoretical maximum R² of 0.96 and 0.98 given the programmed noise levels). The ML models perform supervised function approximation—learning to reconstruct the programmed generation equations rather than discovering novel physical composite behaviour—and function as automated surrogates for the governing equations. Feature importance analysis identified engineered composite indicators, stress amplitude, and fiber length as the most influential parameters. The framework provides a reproducible ML evaluation pipeline as a methodological template for future experimental composite studies. Full article

The rising environmental concerns over cement-based construction materials have led to the development of sustainable alternatives. Among these, geopolymers represent a promising class of low-carbon binders offering environmental benefits and competitive mechanical properties; however, their intrinsic brittleness limits their tensile and post-cracking performance. This study investigates the adoption of flax fibers as natural reinforcement to enhance ductility and post-peak behavior of metakaolin-based geopolymers. The performance of metakaolin-based geopolymers with flax fibers (MKFLAX) was experimentally evaluated in terms of strength, stiffness, toughness, and failure behavior. The addition of flax fibers enhanced ductility, toughness, and post-peak load-carrying capacity while slightly improving stiffness due to the bridging of cracks and the fiber pull-out mechanism. In comparison with the available literature on sisal, flax, and jute fibers, flax fibers showed improved performance due to the better dispersion within the matrix and higher tensile modulus. These findings highlight that flax fiber-reinforced metakaolin geopolymers show enhanced post-cracking behavior at the laboratory scale and could be of interest for sustainable cementitious materials, subject to further validation at the structural scale. Furthermore, a nonlinear finite element model was adopted based on damage mechanics to simulate the damage localization, stress–strain response and post-peak behavior of geopolymer composites. The numerical results showed a reasonable agreement with the experimental trends, particularly in the elastic and early softening phases. The findings are limited to the studied material system, fiber content, and small-scale samples and should be viewed as trend-level observations rather than generalized performance claims. Full article

Natural fiber-reinforced polymer composites have been increasingly investigated for sustainable structural applications, including small wind turbine blades operating under low wind-speed conditions. However, despite their environmental advantages, there is a lack of experimental validation of structural models applied to real aerodynamic blade geometries manufactured with carded natural fibers, whose intrinsic fiber dispersion and microstructural heterogeneity challenge classical laminate-based approaches. The objective of this study is to evaluate the structural performance, modeling validity, and manufacturing feasibility of a small wind turbine blade produced from polyester resin reinforced with carded jute fibers, combining Classical Laminate Theory (CLT), additive-manufactured tooling, vacuum infusion processing, and quasi-static bending experiments. A 3D-printed ABS mold was used to manufacture an S1210 aerodynamic profile, enabling a low-cost and rapid tooling approach aligned with current trends in digital composite prototyping. The blade was structurally modeled using CLT with elastic properties obtained from previous experimental characterization and was experimentally evaluated through quasi-static bending tests instrumented with strain gauges at three spanwise stations. Numerical predictions showed strong agreement with experimental strain measurements, validating the applicability of CLT to carded natural-fiber laminates despite their inherent angular dispersion and microstructural variability. All monitored regions exhibited fully linear elastic behavior, with maximum stresses of approximately 5 MPa—well below the composite tensile strength (~60 MPa)—resulting in a safety factor close to 12. These results confirm the structural reliability, manufacturing feasibility, and sustainability potential of jute-reinforced polyester composites for small wind turbine blades operating in low-wind-speed environments (<2 m/s). Full article

The development of high-performance, sustainable biocomposites requires biodegradable matrices and optimized natural reinforcements. In this study, flax fiber-reinforced polylactic acid (PLA) hybrid biocomposites incorporating waste pistachio nut shells (WPNS), waste tea leaf fiber (WTLF), and waste quail eggshell (WQES) were developed and evaluated, with direct comparison to previously reported jute-based hybrid systems to assess the benefits of fiber substitution. The composites were fabricated via compression molding and characterized for their mechanical, thermal, acoustic, surface, and moisture-related properties. Replacing the jute with flax resulted in a consistent performance enhancement. Among the hybrids, the flax–WPNS composite exhibited the highest tensile and flexural performance, achieving tensile strength improvements of approximately 30–40% over neat PLA due to effective stress transfer and crack deflection. The flax–WTLF composite showed superior acoustic behavior, attaining a maximum sound absorption coefficient of approximately 0.65–0.70 at mid-to-high frequencies, attributed to its porous microstructure. In contrast, the flax–WQES composite demonstrated the highest thermal conductivity (0.54 W/(mK)) and apparent density (2.24 g/cm³), reflecting dense packing and the presence of CaCO₃-rich particles. Scanning electron microscopy revealed distinct microstructural mechanisms governing these property-specific responses, including differences in interfacial bonding, void distribution, and filler packing efficiency. An integrated fuzzy CRITIC–COPRAS multicriteria decision-making approach identified the flax–WPNS hybrid as the optimal overall formulation. The results clearly demonstrate that flax fibers outperform jute as a reinforcement in PLA-based hybrid biocomposites, and that targeted combinations of flax and waste-derived fillers enable multifunctional performance optimization for sustainable engineering applications. Full article

This study presents the development and mechanical characterization of a full-scale helmet manufactured from a polyester matrix composite reinforced with woven jute fabric using vacuum infusion. Laminates with two and four reinforcement layers were produced and assembled using four joining configurations: seamless, stitched, bonded, and hybrid (bonded + stitched). Tensile tests were performed according to ASTM D3039, while frontal and lateral compression tests followed ABNT NBR 7471, aiming to evaluate the influence of laminate thickness and joining strategy on mechanical performance. In tension, the seamless configuration reached maximum loads of 0.80 kN (two layers) and 1.60 kN (four layers), while the hybrid configuration achieved 0.79 kN and 1.43 kN, respectively. Stitched and bonded joints showed lower strength. Under compression, increasing the laminate thickness from two to four layers reduced frontal elongation from 15.09 mm to 9.97 mm and lateral elongation from 13.73 mm to 7.24 mm, corresponding to stiffness gains of 50.3% and 87.3%, respectively. Statistical analysis (ANOVA/Tukey, α = 0.05) confirmed significant effects of thickness and joint configuration. Although vacuum infusion is a well-established process, the novelty of this work lies in its application to a full-scale natural-fiber helmet, combined with a systematic evaluation of joining strategies and a direct correlation between standardized tensile behavior and structural compression performance. The four-layer hybrid laminate exhibited the best balance between strength, stiffness, and deformation capacity. Full article

This study examined the drilling performance of five polymer composite systems: three natural fiber (jute, flax, hemp) composites with aluminum particle-reinforced epoxy, one glass fiber-reinforced composite with the same matrix, and an unreinforced aluminum particle-filled epoxy (Al–epoxy). Drilling experiments were performed at spindle speeds of 1500 and 3000 rpm with feed rates of 50, 75, and 100 mm/min in order to evaluate the effect of cutting parameters on the drilling performance. Cutting zone temperatures were measured using thermocouples embedded within the drill bit’s cooling channels, while thrust forces were recorded with a dynamometer. Additionally, hole exit damage and inner hole surface roughness were evaluated to assess machining quality. The results showed that increasing spindle speed reduces thrust forces due to thermal softening of the matrix, whereas natural fiber-reinforced composites generally exhibit higher thrust forces and slightly rougher inner hole surfaces compared to synthetic counterparts. During drilling, the measured thrust forces ranged from 320 to 693 N for the glass fiber-reinforced specimen and from 335 to 702 N for the Al–epoxy specimen, while for natural fiber-reinforced composites the thrust force values were 352–679 N for hemp, 241–719 N for jute, and 571–732 N for flax specimens. Synthetic specimens (glass fiber and Al–epoxy) exhibited comparable cutting temperature ranges (288–371 °C and 248–327 °C, respectively), whereas natural fiber-reinforced composites showed higher and broader temperature ranges of 311–389 °C for hemp, 368–374 °C for jute, and 307–379 °C for flax specimens. The overall results indicated that lower forces were generated during the drilling of synthetic glass fiber-reinforced composites, while among natural fiber-reinforced plastics, flax fiber-reinforced composites stood out by exhibiting a balanced machining response. Full article

This study investigates polypropylene (PP)–based biocomposites reinforced with systematically varied jute and glass fiber ratios as sustainable, lightweight alternatives for semi-structural automotive parts. Four formulations (J20/G0, J15/G5, J10/G10, J5/G15) with a constant 20 wt% total fiber were produced by injection molding and characterized through mechanical, thermal, and morphological analyses. Tensile, flexural, and Charpy impact tests showed progressive improvements in strength, stiffness, and energy absorption with increasing glass fiber content, while ductility was maintained or slightly enhanced. SEM revealed a transition from fiber pull-out in jute-rich systems to fiber rupture and stronger matrix adhesion in glass-rich hybrids. Thermal analyses confirmed the benefits of hybridization: heat deflection temperature increased from 75 °C (J20/G0) to 103 °C (J5/G15), and thermogravimetry indicated improved stability and higher char residue. DSC showed negligible changes in crystallization and melting, confirming that fiber partitioning does not significantly affect PP crystallinity. Benchmarking demonstrated mechanical and thermal performance comparable to acrylonitrile–butadiene–styrene (ABS) and acrylonitrile–styrene–acrylate (ASA), widely used in automotive components. Finally, successful molding of a prototype exterior mirror cap from J20/G0 validated industrial processability. These findings highlight jute–glass hybrid PP composites as promising, sustainable alternatives to conventional engineering plastics for automotive engineering applications. Full article

The assessment of the dynamic mechanical performance of fiber-reinforced composites has gained importance in specific high-tech applications like aerospace and automobiles. However, three dimensional (3D) auxetic reinforcements offering viable performance have remained unexplored. Hence, this study investigates the energy absorption capabilities and high strain impact behaviors of 3D woven fabric-reinforced composites. Three different types of 3D woven reinforcements i.e., warp interlock (Wp), weft interlock (Wt), and bidirectional interlock (Bi) were developed from jute yarn, and their corresponding composites were fabricated using polycarbonate (PC) and polyvinyl butyral (PVB). Out-of-plane auxeticity was measured for reinforcements while composites were analyzed under dynamic tests. Wp exhibited the highest auxeticity with a value of −1.29, Bi showed the least auxeticity with a value of −0.31, while Wt entailed an intermediate value of −0.46 owing to variable interlacement patterns. The dynamic mechanical analysis (DMA) results revealed that composite samples developed with PC resin showed a higher storage modulus with the least tan delta values less than 0.2, while PVB-based samples exhibited higher loss modulus with tan delta values of 0.6. Split Hopkinson pressure bar (SHPB) results showed that, under 2 and 4 bar pressure tests, PVB-based composites exhibited the highest maximum load while PC-based composites exhibited the least. Warp interlock-based composites with higher auxeticity showed better energy absorption when compared with the bidirectional interlock reinforcement based (with lower auxeticity) composites that exhibited lower peak load and energy dissipation. Full article

The technology of 3D printing has become one of the most effective methods of creating various parts, such as those used for fast prototyping. The most important aspect of 3D printing is the selection and application of the appropriate material, also known as filament. The current review concerns mainly the description of the mechanical and physical properties of the different filaments and the possibilities of improving those properties. The review begins with a short description of the development of 3D printing technology. Next, the basic characteristics of thermoplastics used in the fused filament fabrication (FFF) are discussed, namely polylactic acid (PLA), acrylonitrile butadiene styrene (ABS), and polyethylene terephthalate glycol (PETG). According to modern concepts, the printed parts can be reinforced with the use of different kinds of fibers, namely synthetic fibers (carbon, glass, aramid) or natural fibers (wood, flax, hemp, jute). Thus, the impact of such a reinforcement on the performance of FFF composites is also presented. The current review, unlike other works, primarily addresses the problem of the aging of parts made from the thermoplastics above. Environmental conditions, including UV radiation, can drastically reduce the physical and mechanical properties of printed elements. Moreover, the current review contains a detailed discussion about the influence of the different fibers on the final mechanical properties of the printed elements. Generally, the synthetic fibers improve the mechanical performance, with documented increases in tensile modulus reaching, for instance, 700% for carbon-fiber-reinforced ABS or over 15-fold for continuous aramid composites, enabling their use in functional, load-bearing components. In contrast, the natural ones could even decrease the stiffness and strength (e.g., wood–plastic composites), or, as in the case of flax, significantly increase stiffness (by 88–121%) while offering a sustainable, lightweight alternative for non-structural applications. Full article