Search Results (96)

To overcome the limitations of CdZnTe substrates for large-format, low-cost HgCdTe infrared focal plane arrays (IRFPAs), the epitaxial growth of HgCdTe films on alternative substrates (e.g., GaAs and Si) has become an important research focus. The lattice mismatch of approximately 14% between the GaAs alternative substrate and the HgCdTe material generates a high density of interfacial defects, such as dislocations and twins. These defects induce a high density of interface states within the near-interface bandgap, resulting in interfacial recombination and consequently limiting device performance. This paper proposes an optimization method for the HgCdTe/GaAs interface that involves substrate removal and surface passivation after the fabrication of GaAs-based HgCdTe infrared (IR) detectors. The GaAs substrate was removed without damage through chemical mechanical polishing (CMP) and selective wet chemical etching. A bromine-based solution (Br₂–HBr) was employed to eliminate the surface damage layer for interfacial optimization, and a composite dielectric film was deposited to achieve simultaneous surface passivation and optical antireflection. Experimental results on n-on-p devices operating at 80 K demonstrate that after interfacial optimization, the average quantum efficiency across the 3.5–6.1 μm wavelength range increased from 58% to 84% and the blackbody responsivity improved from 8.7 × 10⁶ V/W to 1.6 × 10⁷ V/W. Both quantum efficiency and blackbody responsivity reached levels comparable to those of CdZnTe-based detectors. Numerical fitting based on the carrier diffusion model indicated that interfacial optimization reduced the surface potential by approximately two orders of magnitude, effectively suppressing interfacial recombination. Full article

When fabricating high-entropy alloy particle-reinforced metal matrix composites via friction stir processing, the relatively low heat input led to insufficient interfacial diffusion between the particles and matrix, thereby compromising the composite properties. To address this issue, this study introduced an electroless copper plating step followed by heat treatment to produce Cu-coated HEA particles with an interfacial diffusion layer. These modified particles were then incorporated into a copper matrix via friction stir processing to form composites with an intentionally designed interfacial diffusion layer. The results indicate that the diffusion layer structure contributed to excellent interfacial bonding. The resulting composite exhibited a simultaneous enhancement in both strength and ductility. The tensile strength and elongation reached 372.5 MPa and 34.2%, respectively, representing increases of 20.4% and 54% compared to pure copper. The wear rate of the composite reduced by 33.7% relative to pure copper. Quantitative analysis indicated that the contribution of fine-grain strengthening, Orowan strengthening, dislocation strengthening, and load transfer strengthening to the overall strength was 41.2 MPa, 0.3 MPa, 12.7 MPa, and 15.7 MPa, respectively. Full article

SiC/Al matrix composites are prone to forming brittle Al₄C₃ phase via interfacial reactions during fabrication, which severely limits their mechanical properties and engineering applications. Microalloying is an effective method to inhibit this brittle phase, yet the interfacial mechanism of alloying elements at the atomic scale remains unclear. Centered on molecular dynamics simulation combined with experimental verification, this study systematically investigates the laws of Fe and Ni microalloying on the interface regulation and mechanical property optimization of SiC/Al composites. Simulation results show that Fe and Ni atoms tend to segregate at the SiC/Al interface, which can suppress interfacial reactions, promote dislocation nucleation and proliferation, induce new dislocation types, and achieve the synergistic improvement of strength and ductility—with Ni exhibiting a more prominent strengthening effect. Composites prepared by the pressure infiltration-hot extrusion process show no Al₄C₃ phase in phase detection. Mechanical property tests confirm that Fe and Ni microalloying can effectively enhance the comprehensive performance of the materials, among which Ni increases the strength–ductility product by 54%. This study clarifies the interfacial regulation mechanism of Fe and Ni microalloying at the atomic scale, providing theoretical guidance and experimental support for the microalloying design of SiC/Al composites. Full article

Al–Al₄C₃ composites exhibit promising mechanical properties including high specific strength, high specific stiffness. However, high reinforcement contents often promote brittle behavior, making it necessary to understand the mechanisms governing their limited toughness. In this work, a microstructural and mechanical study was carried out to evaluate the energy storage capacity in Al–Al₄C₃ composites fabricated by mechanical milling followed by heat treatment using X-ray diffraction (XRD) and Convolutional Multiple Whole Profile (CMWP) fitting method, the microstructural parameters governing the initial stored energy after fabrication were determined: dislocation density (ρ), dislocation character (q), and effective outer cut-off radius (R_e). Compression tests were carried out to quantify the elastic energy stored during loading (Es). The energy absorption efficiency (EAE) in the elastic region of the stress–strain curve was evaluated with respect to the elastic energy density per unit volume stored (Ee), obtained from microstructural parameters (ρ, q, and Re) present in the samples after fabrication and determined by XRD. A predictive model is proposed that expresses Es as a function of Ee and q, where the parameter q is critical for achieving quantitative agreement between both energy states. In general, samples with high EAE exhibited microstructures dominated by screw-character dislocations. High-resolution transmission electron microscopy (HRTEM) analyses revealed graphite regions near Al₄C₃ nanorods—formed during prolonged sintering—which, together with the thermal mismatch between Al and graphite during cooling, promote the formation of screw dislocations, their dissociation into extended partials, and the development of stacking faults. These mechanisms enhance the redistribution of stored energy and contribute to improved toughness of the composite. Full article

Hot stamping dies fabricated from Mo–W hot-work steels are exposed to severe thermo-mechanical fatigue (TMF), high-temperature oxidation, and complex tribological loading, which collectively accelerate die degradation and reduce production stability. Although individual failure modes have been reported, an integrated understanding linking microstructural evolution, interfacial reactions, and wear mechanisms remains limited. A failed Mo–W hot-work steel die removed from an industrial B-pillar hot stamping line was examined using Rockwell hardness mapping, optical microscopy, scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD) with Williamson–Hall (W–H) microstrain analysis. Surface (0–2 mm) and subsurface (~8 mm) regions of 10 × 10 × 10 mm samples were compared. Pits, cracks, reaction layers, and debris were quantified from calibrated SEM images. A 17% hardness reduction from surface (46.2 HRC) to subsurface (37.6 HRC) revealed pronounced TMF-induced softening. W–H analysis indicated microstrain of ~0.0021 and crystallite sizes of 50–80 nm in the surface region, reflecting high dislocation density. SEM/EDS showed pit diameters of 150–600 μm, reaction-layer thicknesses of 15–40 μm, and crack lengths of 40–150 μm. Fe–O oxides, Fe–Al intermetallics, and FeSiAl4 reaction phases were identified as major constituents of brittle surface layers and debris. Wear morphology confirmed a mixed mode of adhesive galling and oxide-assisted abrasive plowing. Full article

To investigate the performance of horizontally reinforced composite foundations in resisting surface rupture of normal faults, this study designed and conducted a series of physical model tests. A systematic comparative analysis was performed on the fracture resistance of sites with three-layer sand, five-layer sand, and three-layer clay geogrid horizontally reinforced composite foundations under 70° normal fault dislocation. The results indicate that significant changes in earth pressure serve as a precursor indicator of fault rupture, and their evolution process reveals the internal energy accumulation and release mechanism. Increasing the number of geogrid layers significantly enhances the lateral confinement of the foundation, resulting in a narrower macro-rupture zone located farther from the structure in sand sites, and promotes the formation of a step-fault scarp deformation mode at the surface, which is more conducive to structural safety. Under identical reinforcement conditions, the clay site exhibited comprehensively superior fracture resistance compared to the sand site due to the soil cohesion and stronger interfacial interaction with the geogrids, manifested as more significant deviation of the rupture path, and lower microseismic accelerations and structural strains transmitted to the building. Comprehensive analysis confirms that employing geogrid-reinforced composite foundations can effectively guide the surface rupture path and improve the deformation pattern, representing an effective engineering measure for mitigating disaster risk for buildings spanning active faults. Full article

Aluminum alloys require improved surface performance to satisfy the demands of today’s aerospace, automotive, marine, and structural applications. This paper compares three key surface hardening methods: diffusion-assisted microalloying, thermomechanical deformation-based treatments, and composite/hybrid reinforcing procedures. Diffusion-assisted Zn/Mg enrichment allows for localized precipitation hardening but is limited by the native Al₂O₃ barrier, slow solute mobility, alloy-dependent solubility, and shallow hardened depths. In contrast, thermomechanical techniques such as shot peening, surface mechanical attrition treatment (SMAT), and laser shock peening produce ultrafine/nanocrystalline layers, high dislocation densities, and deep compressive residual stresses, allowing for predictable increases in hardness, fatigue resistance, and corrosion performance. Composite and hybrid reinforcement systems, such as SiC, B₄C, graphene, and graphite-based aluminum matrix composites (AMCs), use load transfer, Orowan looping, interfacial strengthening, and solid lubrication effects to enhance wear resistance and through-thickness strengthening. Comparative evaluations show that, while diffusion-assisted procedures are still labor-intensive and solute-sensitive, thermomechanical treatments are more industrially established and scalable. Composite and hybrid systems provide the best tribological and load-bearing performance but necessitate more sophisticated processing approaches. Recent corrosion studies show that interfacial chemistry, precipitate distribution, and galvanic coupling all have a significant impact on pitting and stress corrosion cracking (SCC). These findings highlight the importance of treating corrosion as a fundamental design variable in all surface hardening techniques. This work uses unified tables and drawings to provide a thorough examination of strengthening mechanisms, corrosion and fatigue behavior, hardening depth, alloy suitability, and industrial feasibility. Future research focuses on overcoming diffusion barriers, establishing next-generation gradient topologies and hybrid processing approaches, improving strength ductility corrosion trade-offs, and utilizing machine-learning-guided alloy design. This research presents the first comprehensive framework for selecting multifunctional aluminum surfaces in demanding aerospace, automotive, and marine applications by seeing composite reinforcements as supplements rather than strict alternatives to diffusion-assisted and thermomechanical approaches. Full article

In this study, Al-5Cu-0.3Sc nanocomposites reinforced with 0–20 wt.% B₄C were successfully fabricated using a combined melt-spinning, mechanical alloying, and sintering route. The rapid solidification achieved during melt spinning suppressed elemental segregation and refined the microstructure, producing a nanocrystalline Al-Cu-Sc matrix that served as a uniform host for B₄C particles. X-ray diffraction confirmed the coexistence of Al, Al₂Cu, Al₃Sc, and B₄C phases, indicating a dual-strengthening mechanism consisting of precipitation strengthening from Al₂Cu/Al₃Sc and particle strengthening from B₄C. Increasing B₄C content increased hardness from 44.9 HV to 188.2 HV (≈319%) via effective load transfer, interfacial dislocation accumulation, and particle–matrix interlocking. The wear rate decreased from 3.81 × 10⁻³ mm³/m to 6.29 × 10⁻³ mm³/m (≈98.35%), corresponding to a nearly 60-fold increase in wear resistance due to the formation of a stable ceramic tribofilm and the protective effect of embedded B₄C particles. Conversely, the corrosion rate increased from 0.117 mm/year to 6.136 mm/year (≈52-fold) due to intensified microgalvanic interactions among B₄C, Al₂Cu, and the Al matrix. Generally, the incorporation of B₄C reinforcement provides a great improvement in mechanical and tribological properties at the expense of corrosion resistance, highlighting a performance trade-off relevant for lightweight structural and surface critical applications. Full article

In this study, the asymmetrical rolling technique was employed to fabricate 75 μm-thick Ti-6Al-4V ultra-thin strips from the initial 0.45 mm sheet without intermediate annealing, aiming for applications in fuel cell bipolar plates. The rolled strips exhibited good surface quality without cracking. In order to enhance both the mechanical response and the shaping capability of Ti-6Al-4V strips produced by asymmetric rolling, the material was subjected to annealing at various temperatures, and the resulting changes in microstructural features and mechanical performance were systematically examined. The findings indicated that the cold-rolled Ti-6Al-4V exhibited a microstructure primarily composed of subgrains with an average size of approximately 0.41 μm, a feature that contributed to improved corrosion resistance and enhanced ductility after annealing. When the alloy was subjected to heat treatment within the range of 650–800 °C, it was observed that annealing temperatures below 700 °C favored microstructural changes governed predominantly by recovery processes and the onset of recrystallization. At 700 °C, the grains became equiaxed and uniformly distributed, and the dislocation density significantly decreased. The tensile strength reached 887 MPa, while the elongation increased to 13.7%, achieving an excellent strength-ductility balance. Once the annealing temperature rose above 700 °C, noticeable grain growth took place, accompanied by a more pronounced grain-size gradient and a renewed increase in dislocation density. Meanwhile, the dimples observed on the fracture surface became finer, collectively contributing to a decline in tensile elongation. The Ti-6Al-4V ultra-thin strip annealed at 700 °C was used for bipolar plate stamping, producing fine micro-channels with an aspect ratio of 0.43. Finally, TiN coating was applied to the surface, which significantly improved the corrosion resistance and reduced the interfacial contact resistance (ICR), meeting the performance requirements for bipolar plates. Full article

To address the demands of modern high-speed and high-quality continuous casting production, depositing high-performance coatings on the surface of mold copper plates is critically important for extending the service life of continuous casting molds. To this end, a Ni-Co-Cr/SiC nanocomposite coating was developed, and cryogenic treatment was applied to further improve its hardness and wear resistance. This work systematically investigates the microstructural evolution and performance enhancement of the Ni-Co-Cr/SiC nanocomposite coating under different cryogenic treatment parameters, with special emphasis on the effects of treatment temperature on the coating’s microstructure, hardness, wear resistance, and adhesion to the substrate. The results demonstrate that decreasing the cryogenic treatment temperature and extending the holding time effectively refine the grains of the coating while simultaneously promoting the accumulation of microstrain and dislocation density. These changes lead to significant improvements in hardness, wear resistance, and interfacial bonding performance. Specifically, after direct immersion at −196 °C for 16 h, the coating reached a hardness value of 946.5 HV, and the wear rate was reduced to 0.032 mm³·(N·m)⁻¹, representing only 54.6% of that of the untreated coating. The dominant wear mechanism transitioned to a mixed mode of abrasive wear and oxidative wear. Moreover, the cryogenic treatment enhanced the stability of the coating-substrate adhesion. Full article

The addition of reinforcement particles can considerably improve the mechanical properties of 7xxx series aluminum alloy. In this work, the effects of TiB₂ reinforcement particles on the microstructure, mechanical properties, strengthening mechanisms, and aging precipitation of TiB₂/Al-Zn-Mg-Cu composites were systematically investigated using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and tensile testing machine. The results indicate that when the TiB₂ content is 1 wt.%, the composite achieves a tensile strength of 831 MPa while maintaining an elongation of 6.7%, meeting the research objectives of this experiment. When the aging heat treatment temperature is set at 120 °C, the peak aging time is shortened to 20 h. The interfacial phase composed of solute elements preferentially nucleates near the TiB₂ particles during the cooling process. With the increase in TiB₂ content, clustering in localized regions slows down the diffusion rate of interfacial phases into the matrix, thereby increasing the required duration of the solution treatment. Excellent interfacial relationships exist between TiB₂ particles and both the aluminum matrix and the MgZn₂ phase. It is also found that with the increase in TiB₂ content, the aging-hardness response of TiB₂/Al-Zn-Mg-Cu composites is accelerated and the work hardening rate is reduced. In addition, a multi-component strengthening model for the yield strength of the composite was established based on various strengthening mechanisms, including second-phase strengthening, dislocation strengthening, age-precipitation strengthening, and fine-grain strengthening. The results indicate that age-precipitation strengthening and dislocation strengthening are the most significant contributors to strength in the composite. Full article

Explosive welding technology is crucial for the production of large-area plates composed of materials with varying plastic and physical properties. Severe plastic deformation processes increase the mechanical strength of the plates by refining grains and increasing dislocation density. The aim of the research presented in this paper was to analyze the effect of Equal Channel Angular Pressing (ECAP) on the mechanical properties and microstructure of an Al/Cu (EN AW-1050/Cu-ETP) bimetallic plate produced by the explosive welding technology. The ECAP process was carried out at room temperature. The ECAP experiments consisted of 1–3 passes using a die with a channel angle of 90°. The ram speed was 40 mm/min. The study also considered various sample cutting orientations (longitudinal, transverse) and various positions of the bimetallic sample in the die entry channel. Rotating the sample by an angle of 180° between consecutive passes was also considered. To achieve the research objective, static tensile tests, Vickers hardness tests at a load of 4.9 N, and microstructural analysis of the samples using scanning electron microscopy and energy dispersive spectroscopy were carried out. It was found that each subsequent pass in the ECAP process led to a gradual, severe change in the morphology of the Al/Cu interfacial transition layer. The orientation of the cutting plane of the samples was shown to have no effect on the hardness of the bimetallic material. Vickers hardness tests preceded by the ECAP process revealed a more uniform hardness distribution compared to the base material. The orientation of the Al/Cu plate layers in the ECAP die channel clearly influenced the character of the hardness distribution. Full article

In this study, Fe₂O₃–TiO₂ nanocomposites with different TiO₂ contents (1–50%) were synthesized via a solvothermal method using pre-formed α-Fe₂O₃ nanoparticles as cores. We systematically evaluated the influence of TiO₂ loading on the nanocomposites’ structural, morphological, optical, and photocatalytic properties. X-ray diffraction revealed the coexistence of hematite and anatase phases, with an increase in TiO₂ content inducing reduced crystallite size, enhanced dislocation density, and microstrain, indicating interfacial lattice distortion. Scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) showed a uniform elemental distribution at low TiO₂ contents, evolving into irregular agglomerates at higher loadings. Fourier-transform infrared (FTIR) spectra indicated the suppression of Fe–O vibrations and the appearance of hydroxyl-related bands with TiO₂ enrichment. Diffuse reflectance spectroscopy (DRS) analysis confirmed the simultaneous presence of hematite (~2.0 eV) and anatase (3.2–3.35 eV) absorption edges, with a slight blue shift in the TiO₂ band gap at higher concentrations. Photocatalytic activity, assessed using methylene blue degradation under xenon lamp irradiation, demonstrated a strong dependence on the TiO₂ fraction. The composite containing 33% TiO₂ achieved the best performance, with 98% dye removal and a pseudo-first-order rate constant of 0.045 min⁻¹, outperforming both pure hematite and commercial P25 TiO₂. These results highlight that intermediate TiO₂ content (~33%) provides an optimal balance between structural integrity and photocatalytic efficiency, making Fe₂O₃–TiO₂ heterostructures promising candidates for water purification under simulated solar irradiation. Full article

Spinodoid nanocubes, inspired by spinodal decomposition, feature bicontinuous dual-phase architectures with high interfacial area, offering a promising platform for tuning nanoscale mechanics. In the present study, classical molecular dynamics simulations are carried out to investigate the mechanical properties and deformation behaviors of Au/Cu dual-phase spinodoid nanocubes. It is revealed that the ligament size of the spinodoid structure strongly influences material strength. As ligament size decreases, the strength of nanocubes increases until reaching a critical threshold, beyond which further refinement induces softening. This transition is governed by the semi-coherent interfaces through two competing mechanisms: for ligament sizes above the critical threshold, interfaces primarily impede dislocation motion, thereby strengthening the material; for smaller ligaments, interfacial plasticity, such as atomic rearrangements within the interface, provides a dominant softening mechanism. These findings highlight the critical role of characteristic length scale in determining the strength of nanocubes, and offer guidance for tailoring the mechanical performance of nanoscale dual-phase materials through structural design. Full article

This study addresses the technical challenges of cracking and surface crack initiation in Ni60 alloy cladding layers fabricated by laser cladding additive manufacturing on FeMnNiSi alloys. An innovative FeMnNiSi-Inconel625-Ni60 laminate design was proposed, achieving metallurgical bonding of the dissimilar materials through an Inconel625 transition layer. This effectively addresses the interfacial stress concentration issue caused by differences in thermal expansion coefficients in conventional processes. The results demonstrate that the interfacial microstructure is regulated by synergistic Nb-Mo element segregation, promoting the precipitation of γ″ phase and the formation of a nanoscale Laves phase. This phase not only inhibits carbide aggregation and growth, refining grain size, but also deflects crack propagation paths by pinning dislocations, achieving a dual mechanism of stress reduction and crack arrest. The Ni60 cladding layer in the laminated structure exhibits an average surface microhardness of 641.31 HV_0.3, 3.88 times that of the substrate (165.22 HV_0.3), while the Inconel625 base layer shows 340.71 HV_0.3, 2.06 times the substrate’s value. Wear testing reveals the laminated cladding layer has a wear volume of 0.086 mm³ (0.243 mm³ less than the substrate’s 0.329 mm³) and a wear rate of 0.86 × 10⁻² mm³/(N·m), 73.86% lower than the substrate’s 3.29 × 10⁻² mm³/(N·m), indicating superior wear resistance. The electrochemical test results show that under the same corrosion conditions, the self-corrosion potential and polarization resistance of the FeMnNiSi-Inconel625-Ni60 cladding layer are significantly higher than those of the substrate, while the corrosion current density is significantly lower than that of the substrate. The frequency stability region at the highest impedance modulus |Z| is wider than that of the substrate, and the corrosion rate is 71.86% slower than that of the substrate, demonstrating excellent wear resistance. This study not only reveals the mechanism by which Laves phases improve interfacial properties through microstructural regulation but also provides a scalable interface design strategy for heterogeneous material additive manufacturing, which has important engineering value in promoting the application of laser cladding technology in the field of high-end equipment repair. Full article