Search Results (286)

LPG fuel supply systems are increasingly important for improving energy efficiency and reducing carbon emissions in the shipping industry. The primary objective of this research is to investigate the heat transfer phenomena to enhance the thermal performance of double-pipe heat exchangers (DPHEs) in LPG fuel supply systems. This study investigates the heat transfer performance of a glycol–steam double-pipe heat exchanger (DPHE) within an LPG fuel supply system under varying operating conditions. A computational model and methodology were developed and validated by comparing the numerical results with experimental data obtained from commissioning tests. Additionally, the effects of turbulence models and parametric variations were evaluated by analyzing the glycol–water mixing ratio and flow direction—both of which are critical operational parameters for DPHE systems. Numerical validation against the commissioning data showed a deviation of ±2% under parallel-flow conditions, confirming the reliability of the proposed model. With respect to the glycol–water mixing ratio and flow configuration, thermal conductance (UA) decreased by approximately 11% in parallel flow and 13% in counter flow for every 20% increase in glycol concentration. Furthermore, parallel flow exhibited approximately 0.6% higher outlet temperatures than counter flow, indicating superior heat transfer efficiency under parallel-flow conditions. Finally, the heat transfer behavior of the DPHE was further examined by considering the effects of geometric characteristics, pipe material, and fluid properties. This study offers significant contributions to the engineering design of double-pipe heat exchanger systems for LPG fuel supply applications. Full article

Manual assembly remains essential in modern manufacturing, yet the increasing complexity of customised production imposes significant cognitive burdens and error rates on workers. Existing Spatial Augmented Reality (SAR) systems often operate passively, lacking adaptive interaction, real-time feedback and a control system with gesture. In response, we present Gest-SAR, a SAR framework that integrates a custom MediaPipe-based gesture classification model to deliver adaptive light-guided pick-to-place assembly instructions and real-time error feedback within a closed-loop interaction instance. In a within-subject study, ten participants completed standardised Duplo-based assembly tasks using Gest-SAR, paper-based manuals, and tablet-based instructions; performance was evaluated via assembly cycle time, selection and placement error rates, cognitive workload assessed by NASA-TLX, and usability test by post-experimental questionnaires. Quantitative results demonstrate that Gest-SAR significantly reduces cycle times with an average of 3.95 min compared to Paper (Mean = 7.89 min, p < 0.01) and Tablet (Mean = 6.99 min, p < 0.01). It also achieved 7 times less average error rates while lowering perceived cognitive workload (p < 0.05 for mental demand) compared to conventional modalities. In total, 90% of the users agreed to prefer SAR over paper and tablet modalities. These outcomes indicate that natural hand-gesture interaction coupled with real-time visual feedback enhances both the efficiency and accuracy of manual assembly. By embedding AI-driven gesture recognition and AR projection into a human-centric assistance system, Gest-SAR advances the collaborative interplay between humans and machines, aligning with Industry 5.0 objectives of resilient, sustainable, and intelligent manufacturing. Full article

Optimizing hydrodynamic performance and dissolved oxygen (DO) distribution is essential for improving water quality management in industrial recirculating aquaculture systems. This study combines experimental measurements and data analysis to evaluate the effects of the inlet pipe flow rate (Q), deployment distance ratio (d/r), deployment angle (θ), inlet pipe structure on hydrodynamics and the dissolved oxygen distribution across various tank layers. The flow field distribution in the tanks was measured using Acoustic Doppler Velocimetry (ADV), and the hydrodynamic characteristics, including average velocity (v_avg) and the velocity uniformity coefficient (DU₅₀), were quantitatively analyzed. The dissolved oxygen content at different tank layers was recorded using an Aquameter GPS portable multi-parameter water quality analyzer. The findings indicate that average velocity (v_avg) and the velocity uniformity coefficient (DU₅₀) are key determinants of the hydrodynamic characteristic of circular aquaculture tanks. Optimal hydrodynamic performance occurs for the vertical single-pipe porous configuration at Q = 9 L/s, d/r = 1/4, and θ = 45°,the average velocity reached 0.0669 m/s, and the uniformity coefficients attained a maximum value of 40.4282. In a vertical single-pipe porous structure, the tank exhibits higher dissolved oxygen levels compared to a horizontal single-pipe single-hole structure. Under identical water inflow rates and deployment distance ratios, dissolved oxygen levels in the surface layer of the circular aquaculture tank are significantly greater than that in the bottom layer. The results of this study provide valuable insights for optimizing the engineering design of industrial circular aquaculture tanks and addressing the dissolved oxygen distribution across different water layers. Full article

Integrating ejectors into CO₂ transcritical refrigeration systems to reduce energy consumption has been performed successfully throughout the industry in recent years. The objective of the present work is to investigate the effect of indoor and outdoor operating conditions on the energy efficiency of ejector expansion supermarket refrigeration plants. The analysis uses the measured energy consumptions and loads for two supermarket refrigeration plants operating in two cities in the Republic of Moldova (Chisinau and Balti). A model for the prediction of the plant’s annual energy consumption and the loads of the refrigeration and freezing compressors is developed using experimental results. Although there are theoretical and experimental analyses of the investigated systems in the specialized literature, no studies were found in the specialized literature regarding energy consumption increase due to pressure losses through the pipe route in transcritical CO₂ refrigeration installations with an ejector for supermarkets. The results indicate that refrigeration compressors have a greater increase in energy consumption than freezing compressors with increases in the outdoor temperature. The study shows that the additional drop in evaporating pressure at the compressor rack due to incorrect sizing of the pipe route leads to higher energy consumption compared to what the same plant would consume if the pipe route were correctly sized and executed. For every one-degree increase in temperature loss due to additional pressure drop through the pipeline, the entire plant consumes around 1.5% more energy. Knowledge of these performance data of real systems provides designers and manufacturers with clues to understand the importance of the correct design of the pipe route to obtain maximum energy efficiency. Full article

Particle deposition is a phenomenon that occurs in many natural and industrial systems. Nevertheless, the modelling and understanding of such processes are still quite a big challenge. This study uses a discrete phase model (DPM) to determine the deposition constant for the particles in a liquid phase flowing in a horizontal pipe. This study also develops a steady-state population balance equation (PBE) for the particles in the flow involving deposition and aggregation and an unsteady-state PBE for particles depositing on the wall. This establishes a mathematical relationship between the deposition constant and velocity. An industrial setting of a 1000 m long pipe of 0.5 m in diameter was used for the population balance modelling (PBM). Based on the extracted deposition constant from the DPM, it was found that the particle deposition velocity increases with the continuous flow velocity. However, the number and volume of the deposit particles on the wall reduce with the increase of the continuous flow velocity. The deposition was found mainly taking place in the inlet region and reduces significantly towards the pipe outlet. The deposition was also found driven by advection of particles. Calculated deposit thickness showed that increasing the continuous flow velocity from 1 m s⁻¹ to 5 m s⁻¹, the thickness at the inlet would reduce to nearly 1/40th. With a 10 m s⁻¹ flow, this would be 1/80th. Full article

Heating, ventilation, and air-conditioning systems account for 40–60% of the energy consumed in commercial buildings, and much of this load originates from sub-optimal piping layouts in chiller-plant rooms. This study presents an automated routing framework that couples Building Information Modeling (BIM) with an enhanced A* search to produce collision-free, low-resistance pipelines while simultaneously guiding component selection. The algorithm embeds protective buffer zones around equipment, reserves maintenance corridors through an attention-based cost term, and prioritizes 135° elbows to cut local losses. Generated paths are exported as Industry Foundation Classes (IFC) objects for validation in a BIM digital twin, where hydraulic feedback drives iterative reselection of high-efficiency devices—including magnetic-bearing chillers, cartridge filters and tilted-disc valves—until global pressure drop and life-cycle cost are minimized. In a full-scale shopping-mall retrofit, the method significantly reduces pipeline resistance and operating costs, confirming its effectiveness and replicability for sustainable chiller-plant design. Full article

A significant portion of energy losses in industrial systems arises from the inefficient use of high-temperature exhaust gases, emphasizing the need for enhanced heat recovery strategies. This study aims to improve energy efficiency by examining the effects of radiation-intensifying inserts on combined radiative and convective heat transfer in flue-gas heated channels. A systematic literature review revealed a research gap in understanding the interaction between these mechanisms in flue-gas heat exchangers. To address this, analytical calculations were conducted for two geometries: a radiation-intensifying plate between parallel plates and the same insert in a circular pipe. The analysis covered a range of gas-flue and wall temperatures (560–1460 K and 303–393 K, respectively), flow velocities, and spectral emissivity values. Key performance metrics included Reynolds and Nusselt numbers to assess flow resistance and heat transfer. Results indicated that flue-gas temperature has the most significant effect on total rate of heat transfer, and the insert significantly enhanced radiative heat transfer by over 60%, increasing flow resistance. A local Nusselt number minimum at a length-to-diameter ratio of approximately 26 suggested transitional flow behavior. These results provide valuable insights for the design of high-temperature heat exchangers, with future work planned to validate the findings experimentally. Full article

Driven by the global energy transition and the pursuit of “dual carbon” goals, sustainability risks within the coal supply chain have emerged as a central obstacle impeding the low-carbon transformation of high-carbon industries. To address the critical gap in systematic and multidimensional risk assessments for coal supply chains, this study proposes a hybrid framework that integrates the analytic hierarchy process (AHP) with the fuzzy comprehensive evaluation (FCE) method. Utilizing the Delphi method and the coefficient of variation technique, this study develops a risk assessment system encompassing eight primary criteria and forty sub-criteria. These indicators cover economic, operational safety, ecological and environmental, management policy, demand, sustainable supply, information technology, and social risks. An empirical analysis is conducted, using a prominent Chinese coal enterprise as a case study. The findings demonstrate that the overall risk level of the enterprise is “moderate”, with demand risk, information technology risk, and social risk ranking as the top three concerns. This underscores the substantial impact of accelerated energy substitution, digital system vulnerabilities, and stakeholder conflicts on supply chain resilience. Further analysis elucidates the transmission mechanisms of critical risk nodes, including financing constraints, equipment modernization delays, and deficiencies in end-of-pipe governance. Targeted strategies are proposed, such as constructing a diversified financing matrix, developing a blockchain-based data-sharing platform, and establishing a community co-governance mechanism. These measures offer scientific decision-making support for the coal industry’s efforts to balance “ensuring supply” with “reducing carbon emissions”, and provide a replicable risk assessment paradigm for the sustainable transformation of global high-carbon supply chains. Full article

Accurate measurement of pipeline flow is of great significance for industrial and environmental monitoring. Traditional intrusive methods have the disadvantages of high cost and damage to pipeline structure, while non-intrusive techniques can circumvent such issues. Although Taylor’s frozen hypothesis has a theoretical advantage in non-intrusive velocity detection, current research focuses on planar flow fields, and its applicability in turbulent circular pipes remains controversial. Moreover, there is no precedent for combining it with distributed acoustic sensing (DAS) technology. This paper constructs a circular pipe turbulence model through large eddy simulation (LES), revealing the spatiotemporal distribution characteristics of turbulent kinetic energy and the energy propagation rules of FK spectra. It proposes a dispersion feature enhancement algorithm based on cross-correlation, which combines a rotatable elliptical template with normalized cross-correlation coefficients to suppress interference from non-target directions. An experimental circulating pipeline DAS measurement system was set up to complete signal denoising and compare two principles of flow velocity verification. The results show that the vortex structure of turbulent flow in circular pipes remains stable in the convection direction, conforming to theoretical premises; the relative error of average flow velocity by this method is ≤3%, with significant improvements in accuracy and stability in high-flow zones. This study provides innovative methods and experimental basis for non-intrusive flow detection using DAS. Full article

Water, an essential asset for life and growth, is under growing pressure due to climate change, overpopulation, pollution, and industrialization. At the same time, water distribution within cities relies on piping networks that are over 30 years old and thereby prone to leaks, cracking, and losses. Taking this into account, non-revenue water (i.e., water that is distributed to homes and facilities but not returning revenues) is estimated at almost 50%. To this end, intelligent water management via computational advanced tools is required in order to optimize water usage, to mitigate losses, and, more importantly, to ensure sustainability. To address this issue, a case study was developed in this paper, following a step-by-step methodology for the city of Heraklion, Greece, in order to introduce an intelligent water management system that integrates advanced technologies into the aging water distribution infrastructure. The first step involved the digitalization of the network’s spatial data using geographic information systems (GIS), aiming at enhancing the accuracy and accessibility of water asset mapping. This methodology allowed for the creation of a framework that formed a “digital twin”, facilitating real-time analysis and effective water management. Digital twins were developed upon real-time data, validated models, or a combination of the above in order to accurately capture, simulate, and predict the operation of the real system/process, such as water distribution networks. The next step involved the incorporation of a hydraulic simulation and modeling tool that was able to analyze and calculate accurate water flow parameters (e.g., velocity, flowrate), pressure distributions, and potential inefficiencies within the network (e.g., loss of mass balance in/out of the district metered areas). This combination provided a comprehensive overview of the water system’s functionality, fostering decision-making and operational adjustments. Lastly, automatic meter reading (AMR) devices could then provide real-time data on water consumption and pressure throughout the network. These smart water meters enabled continuous monitoring and recording of anomaly detections and allowed for enhanced control over water distribution. All of the above were implemented and depicted in a web-based environment that allows users to detect water meters, check water consumption within specific time-periods, and perform real-time simulations of the implemented water network. Full article

316L stainless steel is widely employed in various industrial sectors, including shipbuilding, offshore plants, high-temperature/high-pressure (HTHP) piping systems, and hydrogen infrastructure, due to its excellent mechanical stability, superior corrosion resistance, and robust resistance to hydrogen embrittlement. This study presents 316L stainless steel alloys fabricated via hot isostatic pressing (HIP), conducted at 1300 °C and 100 MPa for 2 h, incorporating Cr₂N powder and an optimized Ni/Mn ratio based on the nickel equivalent (Ni_eq). During HIP, Cr₂N decomposition yielded a uniformly refined, dense austenitic microstructure, with enhanced corrosion resistance and mechanical performance. Corrosion resistance was evaluated by potentiodynamic polarization in 3.5 wt.% NaCl after 1 h of OCP stabilization, using a scan range of −0.25 V to +1.5 V (Ag/AgCl) at 1 mV/s. Optimization of the Ni/Mn ratio effectively improved the pitting corrosion resistance and mechanical strength. It is cost-effective to partially substitute Ni with Mn. Of the various alloys, C13Ni-N exhibited significantly enhanced hardness (~30% increase from 158.3 to 206.2 HV) attributable to nitrogen-induced solid solution strengthening. E11Ni-HM exhibited the highest pitting corrosion resistance given the superior PREN value (31.36). In summary, the incorporation of Cr₂N and adjustment of the Ni/Mn ratio effectively improved the performance of 316L stainless steel alloys. Notably, alloy E11Ni-HM demonstrated a low corrosion current density of 0.131 μA/cm², indicating superior corrosion resistance. These findings offer valuable insights for developing cost-efficient, mechanically robust corrosion-resistant materials for hydrogen-related applications. Further research will evaluate alloy resistance to hydrogen embrittlement and investigate long-term material stability. Full article

Amid escalating global climate crises and the urgent imperative to meet the Paris Agreement’s carbon neutrality targets, the steel industry—a leading contributor to global greenhouse gas emissions—confronts unprecedented challenges in driving sustainable industrial transformation through innovative low-carbon steelmaking technologies. This paper examines decarbonization technologies across three stages (source, process, and end-of-pipe) for two dominant steel production routes: the long process (BF-BOF) and the short process (EAF). For the BF-BOF route, carbon reduction at the source stage is achieved through high-proportion pellet charging in the blast furnace and high scrap ratio utilization; at the process stage, carbon control is optimized via bottom-blowing O₂-CO₂-CaO composite injection in the converter; and at the end-of-pipe stage, CO₂ recycling and carbon capture are employed to achieve deep decarbonization. In contrast, the EAF route establishes a low-carbon production system by relying on green and efficient electric arc furnaces and hydrogen-based shaft furnaces. At the source stage, energy consumption is reduced through the use of green electricity and advanced equipment; during the process stage, precision smelting is realized through intelligent control systems; and at the end-of-pipe stage, a closed-loop is achieved by combining cascade waste heat recovery and steel slag resource utilization. Across both process routes, hydrogen-based direct reduction and green power-driven EAF technology demonstrate significant emission reduction potential, providing key technical support for the low-carbon transformation of the steel industry. Comparative analysis of industrial applications reveals varying emission reduction efficiencies, economic viability, and implementation challenges across different technical pathways. The study concludes that deep decarbonization of the steel industry requires coordinated policy incentives, technological innovation, and industrial chain collaboration. Accelerating large-scale adoption of low-carbon metallurgical technologies through these synergistic efforts will drive the global steel sector toward sustainable development goals. This study provides a systematic evaluation of current low-carbon steelmaking technologies and outlines practical implementation strategies, contributing to the industry’s decarbonization efforts. Full article

Cleaning operations in narrow pipelines are often hindered by limited maneuverability and low efficiency, necessitating the development of a high-performance and highly adaptable robotic solution. To address this challenge, this study proposes a pipeline-cleaning robot specifically designed for the heat-exchange tubes of industrial heat exchangers. The robot features a dual-wheel cross-drive configuration to enhance motion stability and integrates a gear–rack-based alignment mechanism with a cam-based propulsion system to enable autonomous deployment and cleaning via a flexible arm. The robot adopts a modular architecture with a separated body and cleaning arm, allowing for rapid assembly and maintenance through bolted connections. A vision-guided control system is implemented to support accurate positioning and task scheduling within the primary pipeline. Experimental results demonstrate that the robot can stably execute automatic navigation and sub-pipe cleaning, achieving pipe-switching times of less than 30 s. The system operates reliably and significantly improves cleaning efficiency. The proposed robotic system exhibits strong adaptability and generalizability, offering an effective solution for automated cleaning in confined pipeline environments. Full article

With increasing global energy transition and environmental awareness, liquefied natural gas (LNG) is rapidly developing as an efficient and clean energy source. LNG pumps are widely used in industrial applications. This study focuses on the LNG pump and pipeline system, and it innovatively establishes a computational model based on weak compressible fluid in order to better reflect the characteristics of pressure pulsation and the flow situation. Through numerical simulations, the flow characteristics of the pump were analyzed. In addition, the flow conditions at the pipe tee were analyzed, and the attenuation patterns of pressure waves at different frequencies within the pipe were also investigated. The internal flow field of the pump was analyzed at three specific time points. The results indicate that, during the initial start-up phase, the internal flow state of the pump is complex, with significant vortices and pressure fluctuations. As the flow rate and rotational speed increase, the flow gradually stabilizes. Moreover, the pressure pulsation coefficient within the pipeline varies significantly with position. Full article

Fiber-reinforced polymer (FRP) pipes have emerged as a preferred alternative to conventional metallic piping systems in various industries, including chemical processing, marine, and oil and gas industries, owing to their superior corrosion resistance, high strength-to-weight ratio, and extended service life. However, ensuring the long-term reliability and structural integrity of FRP pipes presents significant challenges, primarily because of their anisotropic and heterogeneous nature, which complicates defect detection and characterization. Traditional non-destructive testing (NDT) methods, which are widely applied, often fail to address these complexities, necessitating the adoption of advanced digital techniques. This review systematically examines recent advancements in digital NDT approaches with a particular focus on their application to composite materials. Drawing from 140 peer-reviewed articles published between 2016 and 2024, this review highlights the role of numerical modeling, simulation, machine learning (ML), and deep learning (DL) in enhancing defect detection sensitivity, automating data interpretation, and supporting predictive maintenance strategies. Numerical techniques, such as the finite element method (FEM) and Monte Carlo simulations, have been shown to improve inspection reliability through virtual defect modeling and parameter optimization. Meanwhile, ML and DL algorithms demonstrate transformative capabilities in automating defect classification, segmentation, and severity assessment, significantly reducing the inspection time and human dependency. Despite these promising developments, this review identifies a critical gap in the field: the limited translation of advanced digital methods into field-deployable solutions specifically tailored for FRP piping systems. The unique structural complexities and operational demands of FRP pipes require dedicated research for the development of validated digital models, application-specific datasets, and industry-aligned evaluation protocols. This review provides strategic insights and future research directions aimed at bridging the gap and promoting the integration of digital NDT technologies into real-world FRP pipe inspection and lifecycle management frameworks. Full article