Search Results (1,013)

Machine learning and artificial intelligence have transformed fault detection and maintenance strategies for industrial machinery. This study applies well-established data-driven techniques to a rarely explored industrial application—the condition monitoring of high-precision paper cutting machines—enhancing condition-based maintenance to improve operational efficiency, safety, and cost-effectiveness. A key element of the proposed approach is the integration of an infrared pyrometer into vibration monitoring, utilizing accelerometer data to evaluate the state of health of machinery. Unlike traditional fault detection studies that focus on extreme degradation states, this work successfully identifies subtle deviations from optimal, which even expert technicians struggle to detect. Building on a feasibility study conducted with Tecnau SRL, a comprehensive diagnostic system suitable for industrial deployment is developed. Endurance tests pave the way for continuous monitoring under various operating conditions, enabling real-time industrial diagnostic applications. Multi-scale signal analysis highlights the significance of transient and steady-state phase detection, improving the effectiveness of real-time monitoring strategies. Despite the physical similarity of the classified states, simple time-series statistics combined with machine learning algorithms demonstrate high sensitivity to early-stage deviations, confirming the reliability of the approach. Additionally, a systematic analysis to downgrade acquisition system specifications identifies cost-effective sensor configurations, ensuring the feasibility of industrial implementation. Full article

Fault diagnosis is of great significance for the maintenance of rotating machinery. Deep learning is an intelligent diagnostic technique that is receiving increasing attention. To address the issues of industrial data with small samples and varying working conditions, a residual convolutional neural network based on the attention mechanism is put forward for the fault diagnosis of rotating machinery. The method incorporates channel attention and spatial attention simultaneously, implementing channel-wise recalibration for frequency-dependent feature adjustment and performing spatial context aggregation across receptive fields. Subsequently, a residual module is introduced to address the vanishing gradient problem of the model in deep network structures. In addition, LSTM is used to realize spatiotemporal feature fusion. Finally, label smoothing regularization (LSR) is proposed to balance the distributional disparities among labeled samples. The effectiveness of the method is evaluated by its application to the vibration signal data from the safe injection pump and the Case Western Reserve University (CWRU). The results show that the method has superb diagnostic accuracy and strong robustness. Full article

This article analyzes statistics on the failure of technological equipment, assemblies, and mechanisms of agricultural (and other) machines associated with the breakdown or failure of gear pumps. It was found that the leading causes of gear pump failures are the opening of gear teeth contact during pump operation, poor assembly, wear of bushings, thrust washers, and gear teeth. It has also been found that there is a problem related to the restoration, repair, and manufacture of parts in the conditions of enterprises serving the agro-industrial complex of the Republic of Kazakhstan (AIC RK). This is due to the lack of necessary technological equipment, tools, and instruments, as well as centralized repair and restoration bases equipped with the required equipment. This work proposes to solve this problem by applying AM technologies to the repair and manufacture of parts for agricultural machinery and equipment. The study results on the stress–strain state of support bushings under various pressures are presented, showing that a fully filled bushing has the lowest stresses and strains. It was also found that bushings with 50% filling and fully filled bushings have similar stress and strain values under the same pressure. The difference between them is insignificant, especially when compared to bushings with lower filling. This means that filling the bushing by more than 50% does not provide a significant additional reduction in stresses. In terms of material and printing time savings, 50% filling may also be the optimal option. Full article

Rotating compressors are foundational in various industrial processes, particularly in the oil-and-gas sector, where reliable fault detection is crucial for maintaining operational continuity. While Graph Attention Network (GAT) frameworks are widely available, this study advances the state of the art by introducing a Bayesian GAT method specifically tailored for vibration-based compressor fault diagnosis. The approach integrates domain-specific digital-twin simulations built with Rotordynamic software (1.3.0), and constructs dual adjacency matrices to encode both physically informed and data-driven sensor relationships. Additionally, a hybrid forecasting-and-reconstruction objective enables the model to capture short-term deviations as well as long-term waveform fidelity. Monte Carlo dropout further decomposes prediction uncertainty into aleatoric and epistemic components, providing a more robust and interpretable model. Comparative evaluations against conventional Long Short-Term Memory (LSTM)-based autoencoder and forecasting methods demonstrate that the proposed framework achieves superior fault-detection performance across multiple fault types, including misalignment, bearing failure, and unbalance. Moreover, uncertainty analyses confirm that fault severity correlates with increasing levels of both aleatoric and epistemic uncertainty, reflecting heightened noise and reduced model confidence under more severe conditions. By enhancing GAT fundamentals with a domain-tailored dual-graph strategy, specialized Bayesian inference, and digital-twin data generation, this research delivers a comprehensive and interpretable solution for compressor fault diagnosis, paving the way for more reliable and risk-aware predictive maintenance in complex rotating machinery. Full article

Industrial equipment fault diagnosis faces dual challenges: significant data distribution discrepancies caused by diverse operating conditions impair generalization capabilities, while underutilized spatio-temporal information from multi-source data hinders feature extraction. To address this, we propose a spatio-temporal collaborative perception-driven feature graph construction and topology mining methodology for variable-condition diagnosis. First, leveraging the operational condition invariance and cross-condition consistency of fault features, we construct fault feature graphs using single-source data and similarity clustering, validating topological similarity and representational consistency under varying conditions. Second, we reveal spatio-temporal correlations within multi-source feature topologies. By embedding multi-source spatio-temporal information into fault feature graphs via spatio-temporal collaborative perception, we establish high-dimensional spatio-temporal feature topology graphs based on spectral similarity, extending generalized feature representations into the spatio-temporal domain. Finally, we develop a graph residual convolutional network to mine topological information from multi-source spatio-temporal features under complex operating conditions. Experiments on variable/multi-condition datasets demonstrate the following: feature graphs seamlessly integrate multi-source information with operational variations; the methodology precisely captures spatio-temporal delays induced by vibrational direction/path discrepancies; and the proposed model maintains both high diagnostic accuracy and strong generalization capacity under complex operating conditions, delivering a highly reliable framework for rotating machinery fault diagnosis. Full article

Rolling bearings serve as the most widely utilized general components in drive systems for rotating machinery, and they are susceptible to regular malfunctions. To address the performance degradation encountered by current convolutional neural network-based rolling-bearing-fault diagnosis methods due to significant noise interference and variable working conditions in industrial settings, we propose a rolling-bearing-fault diagnosis method based on dual multi-scale mechanism applicable to noisy-variable operating conditions. The suggested approach begins with the implementation of Variational Mode Decomposition (VMD) on the initial vibration signal. This is succeeded by a denoising process that utilizes the goodness-of-fit test based on the Anderson–Darling (AD) distance for enhanced accuracy. This approach targets the intrinsic mode functions (IMFs), which capture information across multiple scales, to obtain the most precise denoised signal possible. Subsequently, we introduce the Dynamic Weighted Multi-Scale Feature Convolutional Neural Network (DWMFCNN) model, which integrates two structures: multi-scale feature extraction and dynamic weighting of these features. Ultimately, the signal that has been denoised is utilized as input for the DWMFCNN model to recognize different kinds of rolling-bearing faults. Results from the experiments show that the suggested approach shows an improved denoising performance and a greater adaptability to changing working conditions. Full article

Chinese hamster ovary (CHO) cells are the most common protein production platform for glycosylated biopharmaceuticals due to their relatively efficient secretion systems, post-translational modification (PTM) machinery, and quality control mechanisms. However, high productivity and titer demands can overburden these processes. In particular, the endoplasmic reticulum (ER) can become overwhelmed with misfolded proteins, triggering the unfolded protein response (UPR) as evidence of ER stress. The UPR increases the expression of multiple genes/proteins, which are beneficial to protein folding and secretion. However, if the stressed ER cannot return to a state of homeostasis, a prolonged UPR results in apoptosis. Because ER stress poses a substantial bottleneck for secreting protein therapeutics, CHO cells are both selected for and engineered to improve high-quality protein production through optimized UPR and ER stress management. This is vital for optimizing industrial CHO cell fermentation. This review begins with an overview of common ER-stress related markers. Next, the optimal UPR profile of high-producing CHO cells is discussed followed by the context-dependency of a UPR profile for any given recombinant CHO cell line. Recent efforts to control and engineer ER stress-related responses in CHO cell lines through the use of various bioprocess operations and activation/inhibition strategies are elucidated. Finally, this review concludes with a discussion on future directions for engineering the CHO cell UPR. Full article

In modern industrial environments, quickly and accurately identifying faults is crucial for ensuring the smooth operation of production processes. Non-negative Matrix Factorization (NMF)-based fault detection technology has garnered attention due to its wide application in industrial process monitoring and machinery fault diagnosis. As an effective dimensionality reduction tool, NMF can decompose complex datasets into non-negative matrices with practical and physical significance, thereby extracting key features of the process. This paper presents a novel approach to fault detection in industrial processes, called Graph-Regularized Orthogonal Non-negative Matrix Factorization with Itakura–Saito Divergence (GONMF-IS). The proposed method addresses the challenges of fault detection in complex, non-Gaussian industrial environments. By using Itakura–Saito divergence, GONMF-IS effectively handles data with probabilistic distribution characteristics, improving the model’s ability to process non-Gaussian data. Additionally, graph regularization leverages the structural relationships among data points to refine the matrix factorization process, enhancing the robustness and adaptability of the algorithm. The incorporation of orthogonality constraints further enhances the independence and interpretability of the resulting factors. Through extensive experiments, the GONMF-IS method demonstrates superior performance in fault detection tasks, providing an effective and reliable tool for industrial applications. The results suggest that GONMF-IS offers significant improvements over traditional methods, offering a more robust and accurate solution for fault diagnosis in complex industrial settings. Full article

Minor cereals are an important part of the Chinese grain industry, accounting for about 8 percent of the country’s total grain-growing area. Minor cereals include millet, buckwheat, Panicum miliaceum, and other similar grains. Influenced by topographical and climatic factors, the distribution of minor cereals in China is mainly concentrated in the plateau and hilly areas north of the Yangtze River. In addition, there are large concentrations of minor cereals in Inner Mongolia, Heilongjiang, and other areas with flatter terrain. However, the level of mechanized harvesting in these areas is still low, and there is little research on the whole process of mechanized harvesting of minor cereals. This paper aims to discuss the current status of the minor cereal industry and its mechanization level, with particular attention to the challenges encountered in research related to the mechanized harvesting of minor cereals, including limited availability of suitable machinery, high losses, and low efficiency. The article provides a comprehensive overview of the key technologies that must be advanced to achieve mechanized harvesting throughout the process, such as header design, threshing, cleaning, and intelligent modular systems. It also summarizes current research progress on advanced equipment for mechanized harvesting of minor cereals. In addition, the article puts forward suggestions to promote the development of mechanized harvesting of minor cereals, focusing on aspects such as crop variety optimization, equipment modularization, and intelligentization technology, aiming to provide a reference for the further development and research of mechanized harvesting technology for minor cereals in China. Full article

Since the early 21st century, urban shrinkage has become a significant global phenomenon. Dongguan, in Guangdong Province, China, is known as a “world factory”. It experienced notable urban shrinkage following the 2008 financial crisis. However, the city demonstrated remarkable recovery and ongoing development in subsequent years. On that basis, this study focuses on the following three points: (1) identifying the spatiotemporal factors contributing to the growth and shrinkage of manufacturing cities, taking Dongguan as an example; (2) explaining the influencing factors of the growth and shrinkage of Dongguan City during three critical periods, 2008–2014 (post-crisis), 2015–2019 (as machinery replaced human work), and 2020–2023 (the COVID-19 pandemic and recovery); and (3) selecting representative towns and streets for on-site observation and investigation, analyzing the measures they have taken to cope with growth and shrinkage during different periods. The key findings include the following: (1) The spatial dynamics of growth and shrinkage in Dongguan show significant temporal patterns, with traditional manufacturing areas shrinking from 2008 to 2014, central urban areas recovering from 2015 to 2019, and renewed shrinkage from 2020 to 2023. However, some regions maintained stability through strategic innovations. (2) Various factors, particularly industrial upgrading and technological innovation, drove the urban dynamics, enhancing economic resilience. (3) The case study of Houjie Town revealed successful adaptive mechanisms supported by policy while facing challenges like labor mismatches and inadequate R&D investment. This research offers insights for improving urban resilience and promoting sustainable development in Dongguan. Full article

Industrial maintenance has shifted from reactive repairs and calendar-based servicing toward data-driven predictive strategies. This paper presents a non-intrusive, low-cost IoT hardware platform for sustainable predictive maintenance of rotating machinery. The system integrates an ESP32-S3 sensor node that captures vibration (100 kHz) and temperature data, performs local logging, and communicates wirelessly. An automated spectral band segmentation framework is introduced, comparing equal-energy, linear-width, nonlinear, clustering, and peak–valley partitioning methods, followed by a weighted feature scheme that emphasizes high-value bands. Three unsupervised one-class classifiers—transformer autoencoders, GANomaly, and Isolation Forest—are evaluated on these weighted spectral features. Experiments conducted on a custom pump test bench with controlled anomaly severities demonstrate strong anomaly classification performance across multiple configurations, supported by detailed threshold-characterization metrics. Among 150 model–segmentation configurations, 25 achieved perfect classification (100% precision, recall, and F1 score) with ROC-AUC = 1.0, 43 configurations achieved ≥90% accuracy, and the lowest-performing setup maintained 81.8% accuracy. The proposed end-to-end solution reduces the downtime, lowers maintenance costs, and extends the asset life, offering a scalable, predictive maintenance approach for diverse industrial settings. Full article

Seedling transplantation, a pivotal component in advancing the cultivation of vegetables and cash crops, significantly bolsters crops’ resilience against drought, cold, pests, and diseases, while substantially enhancing yields. The implementation of transplanting machinery not only remarkably alleviates the labor-intensive nature of transplantation but also elevates the precision and uniformity of the process, thereby facilitating mechanized plant protection and harvesting operations. This article summarizes the research status and development trends of mechanized field transplanting technology and equipment. It also analyzes and summarizes the types and current status of typical representative automatic seedling picking mechanisms. Based on the current research status, the challenges of mechanized transplanting technology were analyzed, mainly the following: insufficient integration of agricultural machinery and agronomy; the standards for each stage of transplanting are not perfect; the adaptability of existing transplanting machines is poor; the level of informatization and intelligence of equipment is low; the lack of innovation in key components, such as seedling picking and transplanting mechanisms; and the proposed solutions to address the issues. Corresponding solutions are proposed, such as the following: strengthening interdisciplinary collaboration; establishing standards for transplanting processes; enhancing transplanter adaptability; accelerating intelligentization and digitalization of transplanters; strengthening the theoretical framework; and performance optimization of transplanting mechanisms. Finally, the development direction of future fully automatic transplanting machines was discussed, including the following: improving the transplanting efficiency and quality of transplanting machines; integrating research and development of testing, planting, and seedling supplementation for transplanting machines; unmanned transplanting operations; and fostering collaborative industrial development. Full article

The efficient and reliable maintenance and repair of industrial machinery depend critically on circuit diagrams, which serve as essential references for troubleshooting and must be updated when machinery is modified. However, many circuit diagrams are not available in structured, machine-readable format; instead, they often exist as unstructured PDF files, rendered images, or even photographs. Existing digitization methods often address isolated tasks, such as symbol detection, but fail to provide a comprehensive solution. This paper presents a novel pipeline for extracting the underlying graph structures of circuit diagrams, integrating image preprocessing, pattern matching, and graph extraction. A U-net model is employed for noise removal, followed by gray-box pattern matching for device classification, line detection by morphological operations, and a final graph extraction step to reconstruct circuit connectivity. A detailed error analysis highlights the strengths and limitations of each pipeline component. On a skewed test diagram from a scan with slight rotation, the proposed pipeline achieved a device detection accuracy of 88.46% with no false positives and a line detection accuracy of 94.7%. Full article

Onion cultivation in the Republic of Korea is increasingly threatened by labor shortages and an aging rural population, underscoring the growing importance of mechanization. This study evaluated the combined and individual performances and economic feasibility of mechanized transplanting, stem cutting, harvesting, and collecting operations using work efficiency; the missing plant, stem cutting, damage, and dropout rates; and foreign matter content as indicators. Mechanized operations achieved up to 358-fold higher work efficiencies than manual labor operations. However, in terms of marketability, performance was inferior due to missing plants, improperly cut stems, damaged bulbs, dropped onions, and foreign matter contamination. The economic analysis indicated that the use of individual machines is advantageous for farms larger than 10.2 ha for transplanting, 1.14 ha for stem cutting, 0 ha for harvesting (i.e., profitable regardless of farm size), and 6.95 ha for collecting. For fully mechanized operations, using machines for all four processes, the break-even area was found to be 3.63 ha, with a payback period of 2.1 years. These findings are expected to serve as a foundational reference for onion growers considering the adoption of mechanization. Full article

Addressing the sustainability challenges posed by the expanding livestock sector is crucial for China’s green transition. With the transformation of national dietary structure and increasing demand for livestock products, the associated resource consumption and environmental impacts, particularly carbon emissions have intensified. Reducing carbon emissions from livestock is vital for mitigating global warming, enhancing resource utilization efficiency, improving ecosystems and biodiversity, and ultimately achieving sustainable development of the livestock industry. Against this backdrop, this study measures the carbon emissions from livestock sector employing the Life Cycle Assessment (LCA) method, and applies the Generalized Divisia Index Method (GDIM) to analyze the factors affecting the changes in carbon emissions, aiming to quantify and analyze the carbon footprint of China’s livestock sector to inform sustainable practices. The findings reveal that China’s total carbon emissions from the livestock sector fluctuated between 645.15 million tons and 812.99 million tons from 2000 to 2023. Since 2020, emissions have entered a new phase of continuous growth, with a 5.40% increase in 2023 compared to 2020. Significantly, a positive trend toward sustainability is observed in the substantial decline of carbon emission intensity over the study period, with notable reductions in emission intensity across provinces and a gradual convergence in inter-provincial disparities. Understanding the drivers is key for effective mitigation. The output level and total mechanical power consumption level emerged as primary positive drivers of carbon emissions, while output carbon intensity and mechanical power consumption carbon intensity served as major negative drivers. Moving forward, to foster a sustainable and low-carbon livestock sector, China’s livestock sector development should prioritize coordinated carbon reduction across the entire industrial chain, adjust the industrial structure, and enhance the utilization efficiency of advanced low-carbon agricultural machinery while introducing such equipment. Full article