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Keywords = hot box analysis

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18 pages, 5060 KiB  
Article
Research on Fatigue Strength Evaluation Method of Welded Joints in Steel Box Girders with Open Longitudinal Ribs
by Bo Shen, Ming Liu, Yan Wang and Hanqing Zhuge
Crystals 2025, 15(7), 646; https://doi.org/10.3390/cryst15070646 - 15 Jul 2025
Viewed by 232
Abstract
Based on the engineering background of a new type of segmental-assembled steel temporary beam buttress, the fatigue strength evaluation method of the steel box girders with open longitudinal ribs was taken as the research objective. The fatigue stress calculation analysis and the full-scale [...] Read more.
Based on the engineering background of a new type of segmental-assembled steel temporary beam buttress, the fatigue strength evaluation method of the steel box girders with open longitudinal ribs was taken as the research objective. The fatigue stress calculation analysis and the full-scale fatigue loading test for the steel box girder local component were carried out. The accuracy of the finite-element model was verified by comparing it with the test results, and the rationality of the fatigue strength evaluation methods for welded joints was deeply explored. The results indicate that the maximum nominal stress occurs at the weld toe between the transverse diaphragm and the top plate at the edge of the loading area, which is the fatigue-vulnerable location for the steel box girder local components. The initial static-load stresses at each measuring point were in good agreement with the finite-element calculation results. However, the static-load stress at the measuring point in the fatigue-vulnerable position shows a certain decrease with the increase in the number of cyclic loads, while the stress at other measuring points remains basically unchanged. According to the finite-element model, the fatigue strengths obtained by the nominal stress method and the hot-spot stress method are 72.1 MPa and 93.8 MPa, respectively. It is reasonable to use the nominal stress S-N curve with a fatigue life of 2 million cycles at 70 MPa and the hot-spot stress S-N curve with a fatigue life of 2 million cycles at 90 MPa (FAT90) to evaluate the fatigue of the welded joints in steel box girders with open longitudinal ribs. According to the equivalent structural stress method, the fatigue strength corresponding to 2 million cycles is 94.1 MPa, which is slightly lower than the result corresponding to the main S-N curve but within the range of the standard deviation curve. The research results of this article can provide important guidance for the anti-fatigue design of welded joints in steel box girders with open longitudinal ribs. Full article
(This article belongs to the Section Crystalline Metals and Alloys)
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8 pages, 1036 KiB  
Brief Report
Clinical Outcome and Molecular Profile in Patients with DDX41 Mutation Hot-Spots
by Nadia Toumeh, Yazan Jabban, Ahmad Nanaa, Rong He, David Viswanatha, Dragan Jevremovic, James M. Foran, Cecilia Y. Arana Yi, Antoine N. Saliba, Mehrdad Hefazi Torghabeh, William J. Hogan, Mithun V. Shah, Abhishek A. Mangaonkar, Mrinal M. Patnaik, Hassan B. Alkhateeb and Aref Al-Kali
Hematol. Rep. 2025, 17(3), 26; https://doi.org/10.3390/hematolrep17030026 - 8 May 2025
Viewed by 610
Abstract
Background/Objectives: DDX41, DEAD-box RNA helicase 41 gene located on chromosome 5q25.3, is one of the most mutated genes in patients with germline predisposition to myeloid neoplasms. Germline and somatic mutations often have different locations and patterns of mutation, with some hotspots [...] Read more.
Background/Objectives: DDX41, DEAD-box RNA helicase 41 gene located on chromosome 5q25.3, is one of the most mutated genes in patients with germline predisposition to myeloid neoplasms. Germline and somatic mutations often have different locations and patterns of mutation, with some hotspots displaying diversity based on ethnicity. We aimed to explore clinical outcomes in patients with various DDX41 hot-spot mutations. Methods: This was a retrospective study of patients at Mayo Clinic with DDX41 mutation identified through Next Generation Sequencing (NGS) between 2018 and 2024. We completed unadjusted comparisons using continuous or categorical variables, and survival rates were assessed using the Kaplan–Meier method and cox regression analysis. Results: Overall survival appears to be higher in those with p.M1| when compared to p.Asp140GlyFs*2 and p.Arg525His, with comparable survival between p.Arg525His and p.Asp140GlyFs*2. Among males with p.M1| who underwent bone marrow transplant, those who underwent bone marrow transplant appeared to have lower survival rates, although not statistically significant. Our study was limited by a small sample size, therefore limiting our ability to reach significance. Conclusions: Our findings suggest potential implications for clinical outcomes based on DDX41 mutation hot-spots. Full article
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17 pages, 3694 KiB  
Article
Research on the Thermal Performance and Dimensional Compatibility of Insulation Panels with Chinese Fir Facings: Insights from Field Investigations in Qiandongnan
by Sixian Dai, Jingkang Lin, Panpan Ma, Qiuyun Chen, Xiangyu Chen, Feibin Wang and Zeli Que
Buildings 2025, 15(5), 820; https://doi.org/10.3390/buildings15050820 - 5 Mar 2025
Viewed by 857
Abstract
The traditional timber architecture of Qiandongnan represents a rich cultural heritage. However, urbanization has led to the replacement of these structures with concrete and brick buildings, resulting in the loss of both functionality and cultural identity. To bridge the gap between traditional architecture [...] Read more.
The traditional timber architecture of Qiandongnan represents a rich cultural heritage. However, urbanization has led to the replacement of these structures with concrete and brick buildings, resulting in the loss of both functionality and cultural identity. To bridge the gap between traditional architecture and modern building needs, this study conducted field surveys to extract key design parameters from local structures, enabling the development of a modular framework for Structural Insulated Panels (SIPs) based on the dimensions of traditional dwellings. Four types of SIPs were developed using Chinese fir, OSB, EPS, and XPS, and their thermal performance and heat stability were evaluated through theoretical analysis and hot box testing. The results show that all specimens met the required heat transfer coefficient. The combination of OSB and XPS showed a slightly lower heat transfer coefficient of 0.60 compared to Chinese fir, which had a coefficient of 0.62. However, the Chinese fir–XPS combination provided the longest time lag of 6.34 h, indicating superior thermal stability. Due to the widespread use of Chinese fir in local construction and its compatibility with the landscape, this combination is ideal for both energy efficiency and cultural preservation. Full article
(This article belongs to the Special Issue Advances and Applications in Timber Structures)
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16 pages, 4313 KiB  
Article
Eco-Friendly Biocomposites from Chestnut Waste: Production, Optimization, Characterization, and Application
by Simão B. Silva, Olga M. Freitas, Elsa F. Vieira, Amália Gomes, Ana R. Carreiras, Diogo C. Moreira, Púria Esfandiari, João F. Silva, Cristina Delerue-Matos and Valentina F. Domingues
Polymers 2025, 17(5), 616; https://doi.org/10.3390/polym17050616 - 25 Feb 2025
Viewed by 1005
Abstract
This study explores the valorization of non-commercial chestnut waste from the Portuguese chestnut industry to develop biocomposites. The composites were obtained by hot compression molding, and a Box–Behnken Design model was employed to optimize the mechanical, thermal, and water resistance properties of the [...] Read more.
This study explores the valorization of non-commercial chestnut waste from the Portuguese chestnut industry to develop biocomposites. The composites were obtained by hot compression molding, and a Box–Behnken Design model was employed to optimize the mechanical, thermal, and water resistance properties of the chestnut-based composite, using fruit and shell fibers, respectively, as the polymeric matrix and reinforcement agent. The optimal formulation, comprising 70% chestnut, no glycerol, a molding temperature of 120 °C, and applying a pressure of 2.93 MPa for 30 min, achieved a Flexural Strength of 9.00 MPa and a Flexural Modulus of 950 MPa. To enhance water resistance, shellac was added as a natural hydrophobic coating. Water interaction tests indicated that shellac-treated biocomposites exhibited superior water resistance, absorbing approximately two times less water than those containing glycerol or untreated samples. Thermal analysis revealed that glycerol acted as a plasticizer, improving flexibility and reducing the glass transition temperature. Additionally, the chestnut-based biocomposite demonstrated an out-of-plane thermal conductivity of 0.79 W/m·K, categorizing it as a thermal insulator. The final prototype application was a candle holder, showcasing the potential for the practical and sustainable use of chestnut-based composite. This research highlights the potential for chestnut waste to be repurposed into eco-friendly products, offering an alternative to conventional plastics and contributing to a circular economy. Full article
(This article belongs to the Special Issue Natural Fiber-Based Green Materials, Second Edition)
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27 pages, 12316 KiB  
Article
Application of the Box–Behnken Design in the Development of Amorphous PVP K30–Phosphatidylcholine Dispersions for the Co-Delivery of Curcumin and Hesperetin Prepared by Hot-Melt Extrusion
by Kamil Wdowiak, Lidia Tajber, Andrzej Miklaszewski and Judyta Cielecka-Piontek
Pharmaceutics 2025, 17(1), 26; https://doi.org/10.3390/pharmaceutics17010026 - 27 Dec 2024
Viewed by 1499
Abstract
Background: Curcumin and hesperetin are plant polyphenols known for their poor solubility. To address this limitation, we prepared amorphous PVP K30–phosphatidylcholine dispersions via hot-melt extrusion. Methods: This study aimed to evaluate the effects of the amounts of active ingredients and phosphatidylcholine, as well [...] Read more.
Background: Curcumin and hesperetin are plant polyphenols known for their poor solubility. To address this limitation, we prepared amorphous PVP K30–phosphatidylcholine dispersions via hot-melt extrusion. Methods: This study aimed to evaluate the effects of the amounts of active ingredients and phosphatidylcholine, as well as the process temperature, on the performance of the dispersions. A Box–Behnken design was employed to assess these factors. Solid-state characterization and biopharmaceutical studies were then conducted. X-ray powder diffraction (XRPD) was used to confirm the amorphous nature of the dispersions, while differential scanning calorimetry (DSC) provided insight into the miscibility of the systems. Fourier-transform infrared spectroscopy (FTIR) was employed to assess the intermolecular interactions. The apparent solubility and dissolution profiles of the systems were studied in phosphate buffer at pH 6.8. In vitro permeability across the gastrointestinal tract and blood–brain barrier was evaluated using the parallel artificial membrane permeability assay. Results: The quantities of polyphenols and phospholipids were identified as significant factors influencing the biopharmaceutical performance of the systems. Solid-state analysis confirmed the formation of amorphous dispersions and the development of interactions among components. Notably, a significant improvement in solubility was observed, with formulations exhibiting distinct release patterns for the active compounds. Furthermore, the in vitro permeability through the gastrointestinal tract and blood–brain barrier was enhanced. Conclusions: The findings suggest that amorphous PVP K30–phosphatidylcholine dispersions have the potential to improve the biopharmaceutical properties of curcumin and hesperetin. Full article
(This article belongs to the Special Issue Preparation and Development of Amorphous Solid Dispersions)
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16 pages, 2897 KiB  
Article
Optimization of Polysaccharide Extraction from Polygonatum cyrtonema Hua by Freeze–Thaw Method Using Response Surface Methodology
by Ziming Wang, Shushen Wu, Jiayi Wang, Ci Yang, Yang Wang, Zhan Hu, Wei Cai and Lianghong Liu
Molecules 2024, 29(20), 4879; https://doi.org/10.3390/molecules29204879 - 14 Oct 2024
Cited by 8 | Viewed by 1529
Abstract
Polygonatum cyrtonema polysaccharides have a variety of pharmacological effects. The commonly used extraction methods include traditional hot water extraction, alkaline extraction, enzymatic hydrolysis method, ultrasonic-assisted extraction, etc., but there are problems such as low yield, high temperature, high cost, strict extraction conditions, and [...] Read more.
Polygonatum cyrtonema polysaccharides have a variety of pharmacological effects. The commonly used extraction methods include traditional hot water extraction, alkaline extraction, enzymatic hydrolysis method, ultrasonic-assisted extraction, etc., but there are problems such as low yield, high temperature, high cost, strict extraction conditions, and insufficient environmental protection. In this study, crude polysaccharide extraction from the Polygonatum cyrtonema Hua was performed using the freeze–thaw method. Response surface methodology (RSM), based on a three-level, three-variable Box–Behnken design (BBD), was employed to obtain the best possible combination of water-to-raw material ratio (A: 30–50), freezing time (B: 2–10 h), and thawing temperature (C: 40–60 °C) for maximum polysaccharide extraction. Using the multiple regression analysis and analysis of variance (ANOVA), the experimental data were fitted to a second-order polynomial equation and were used to generate the mathematical model of optimization experiments. The optimum extraction conditions were as follows: a water-to-raw material ratio of 36.95:1, a freezing time of 4.8 h, and a thawing temperature of 55.99 °C. Under the optimal extraction conditions, the extraction rate of Polygonatum cyrtonema Hua polysaccharide (PCP) was 65.76 ± 0.32%, which is well in close agreement with the value predicted by the model, 65.92%. In addition, PCP has significant antioxidant activity. This result shows that the freeze–thaw method can improve the extraction efficiency, maintain the structural integrity of polysaccharides, simplify the extraction process, promote the dispersion of polysaccharides, and is suitable for large-scale industrial production. Full article
(This article belongs to the Special Issue Extraction of Food and Natural Products: Techniques and Applications)
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16 pages, 1600 KiB  
Article
Optimization of the Industrial Production Process of Tunisian Date Paste for Sustainable Food Systems
by Sana Ben Amara, Atef Lakoud, Imen Mahmoudi, Imene Ben Tekaya, Assila Amri, Ahmed Snoussi, Mondher Hachani, Sami Fattouch and Mnasser Hassouna
Processes 2024, 12(10), 2083; https://doi.org/10.3390/pr12102083 - 26 Sep 2024
Cited by 2 | Viewed by 2303
Abstract
The production of date paste from second-grade date fruits is a fast-growing industrial activity which promotes more sustainable food systems. The industrial date paste process is mainly dependent on the thermal treatments of hydration and drying that precede flesh crushing. These thermal treatments [...] Read more.
The production of date paste from second-grade date fruits is a fast-growing industrial activity which promotes more sustainable food systems. The industrial date paste process is mainly dependent on the thermal treatments of hydration and drying that precede flesh crushing. These thermal treatments are commonly performed industrially using steam hydration instead of water soaking and convective hot air drying, which are known to be energy-intensive operations leading to high greenhouse gas emissions. The objective of this work was to optimize, on the one hand, the operations of hydration and drying of dates at an industrial scale using a response surface Box–Behnken experimental design in order to reduce the energy consumption and, on the other hand, to assess the biochemical and microstructural properties of date paste produced under optimized conditions. Optimization was performed based on the measurements of sensory attributes, instrumental texture firmness, moisture content, water activity (aw), and color parameters (L*, a*, b*), as well as on the energy savings related to the factors of hydration duration and temperature and time of drying. The optimal conditions to ensure the highest quality of the final product and the lowest energy consumption were 9.6 min of hydration at 80 °C and 3 h of drying at 52.28 °C. The biochemical analysis of the date paste produced under the optimized process showed that it is rich in dietary fibers (9.80 ± 2.10%) and total phenols (261 ± 6.2 mg gallic acid equivalent/100 g of extract). Furthermore, the studied sample exhibited a higher antioxidant potential than the raw date material as a result of the heat-inhibitory effect of oxidases. The obtained results suggest that date paste presents a good source of natural bioactive molecules and could potentially be considered as a functional food ingredient. SEM analysis showed that the microstructural properties of date paste produced under optimal conditions may promote its quality preservation during storage. Full article
(This article belongs to the Special Issue Feature Papers in the "Food Process Engineering" Section)
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18 pages, 9554 KiB  
Article
Thermal and Structural Performances of Screen Grid Insulated Concrete Forms (SGICFs) Using Experimental Testing
by Yosra El-Maghraby, Khaled Tarabieh, Meral Sharkass, Islam Mashaly and Ezzat Fahmy
Buildings 2024, 14(9), 2599; https://doi.org/10.3390/buildings14092599 - 23 Aug 2024
Cited by 2 | Viewed by 1792
Abstract
The demand for sustainable building materials and systems with the emphasis on energy efficiency is on the rise. Insulating Concrete Forms (ICFs) are an example of such structural systems. Screen Grid Insulated Concrete Forms (SGICFs) are an innovative system that combines structural strength [...] Read more.
The demand for sustainable building materials and systems with the emphasis on energy efficiency is on the rise. Insulating Concrete Forms (ICFs) are an example of such structural systems. Screen Grid Insulated Concrete Forms (SGICFs) are an innovative system that combines structural strength and thermal performance. ICF walls are commonly used in Western countries to provide high-level insulation and internal weather control. Accordingly, the current research conducts a comparative thermal analysis for a market-supplied ICF wall, a SGICF proposed design, and three typical brick walls used regionally in the Middle East. The heat transfer through the five walls is simulated by COMSOL Multiphysics and validated experimentally by utilizing a guarded hot box facility under the regulations of the ASTM C1363 standard. The market-supplied ICF walls showed better thermal insulation properties than the proposed SGICF walls, because of their higher thermal mass of concrete than in the SGICF walls. However, both walls had a remarkably higher insulation performance than the other three typical brick walls available in the market. The results reveal that the market-supplied ICF walls are overdesigned for use in the Middle East region, and SGICFs, with their comparative thermal transmittance, are a very good competitor in the Middle East market. Full article
(This article belongs to the Section Building Structures)
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27 pages, 10624 KiB  
Article
Experimental and Numerical Heat Transfer Assessment and Optimization of an IMSI Based Individual Building Block System of the Kingdom of Bahrain
by Payal Ashish Modi, Abdelgadir Mohamed Mahmoud, Yousif Abdalla Abakr and Abdulla Ebrahim Abdulqader
Buildings 2024, 14(7), 2012; https://doi.org/10.3390/buildings14072012 - 2 Jul 2024
Cited by 1 | Viewed by 1067
Abstract
The increase in energy consumption in Bahrain is a significant issue. Insulation blocks are crucial for reducing heat transfer from outside to inside buildings. However, there’s limited research on the thermal performance of Bahrain’s insulation building blocks. No research to date has been [...] Read more.
The increase in energy consumption in Bahrain is a significant issue. Insulation blocks are crucial for reducing heat transfer from outside to inside buildings. However, there’s limited research on the thermal performance of Bahrain’s insulation building blocks. No research to date has been conducted in Bahrain to study the effect of plaster and insulation inserts on the R-value of the blocks. This study examines and optimizes the thermal resistance (R-value) of an ‘Integrated Masonry System International, Ltd. (IMSI)’ block, chosen due to its common use in Bahrain’s commercial and residential construction. The study involves experimental analysis using a hot box setup and numerical analysis through the finite element method (FEM), along with assessing the impact of insulation inserts in the block’s cavities. R-values are calculated and validated for accuracy. The R-value discrepancy between numerical and experimental findings is 2.411%, and between numerical and manufacturer’s data is 5.743%. It is also observed that a 25 mm external plaster, as required by Bahrain’s government (EWA), enhances the R-value by 79.34%. Furthermore, optimizing the IMSI block’s height increased the R-value by 10.67%. Full article
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13 pages, 2912 KiB  
Article
Effect of Cremophor RH40, Hydroxypropyl Methylcellulose, and Mixing Speed on Physicochemical Properties of Films Containing Nanostructured Lipid Carriers Loaded with Furosemide Using the Box–Behnken Design
by Pakorn Kraisit, Namon Hirun, Premjit Limpamanoch, Yongthida Sawaengsuk, Narumol Janchoochai, Ornpreeya Manasaksirikul and Sontaya Limmatvapirat
Polymers 2024, 16(11), 1605; https://doi.org/10.3390/polym16111605 - 5 Jun 2024
Cited by 5 | Viewed by 2206
Abstract
This study aimed to examine the characteristics of H-K4M hydroxypropyl methylcellulose (HPMC) films containing nanostructured lipid carriers (NLCs) loaded with furosemide. A hot homogenization technique and an ultrasonic probe were used to prepare and reduce the size of the NLCs. Films were made [...] Read more.
This study aimed to examine the characteristics of H-K4M hydroxypropyl methylcellulose (HPMC) films containing nanostructured lipid carriers (NLCs) loaded with furosemide. A hot homogenization technique and an ultrasonic probe were used to prepare and reduce the size of the NLCs. Films were made using the casting technique. This study used a Box–Behnken design to evaluate the influence of three key independent variables, specifically H-K4M concentration (X1), surfactant Cremophor RH40 concentration (X2), and mixing speed (X3), on the physicochemical properties of furosemide-loaded NLCs and films. The furosemide-loaded NLCs had a particle size ranging from 54.67 to 99.13 nm, and a polydispersity index (PDI) ranging from 0.246 to 0.670. All formulations exhibited a negative zeta potential, ranging from −7.05 to −5.61 mV. The prepared films had thicknesses and weights ranging from 0.1240 to 0.2034 mm and 0.0283 to 0.0450 g, respectively. The drug content was over 85%. Film surface wettability was assessed based on the contact angle, ranging from 32.27 to 68.94°. Film tensile strength varied from 1.38 to 7.77 MPa, and their elongation at break varied from 124.19 to 170.72%. The ATR-FTIR analysis confirmed the complete incorporation of the drug in the film matrix. Therefore, the appropriate selection of values for key parameters in the synthesis of HPMC films containing drug-loaded NLCs is important in the effective development of films for medical applications. Full article
(This article belongs to the Special Issue Smart and Bio-Medical Polymers)
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13 pages, 2880 KiB  
Article
Study on Preparation Optimization Technology and Surface Properties of Decorated Bamboo Filament Board
by Hui Li, Meiling Chen, Yongjie Bao, Xiao Wang, Jie Gao, Yu Li, Junzhang Li and Chengjian Huang
Forests 2024, 15(6), 932; https://doi.org/10.3390/f15060932 - 27 May 2024
Cited by 4 | Viewed by 1038
Abstract
To further improve the manufacturing process and product performance of decorated bamboo filament board, the Box–Behnken response surface analysis method was used to analyze the correlation between the hot-pressing parameters and surface bonding strength, and the optimal process optimization parameters were obtained. In [...] Read more.
To further improve the manufacturing process and product performance of decorated bamboo filament board, the Box–Behnken response surface analysis method was used to analyze the correlation between the hot-pressing parameters and surface bonding strength, and the optimal process optimization parameters were obtained. In addition, the wettability and color of each group of samples were tested. The results show that the optimum process parameters of decorated bamboo filament boards were 130 °C, 165 s and 2.00 MPa, and the surface bonding strength was 1.58 MPa. The relative error between the measured value and the predicted value was less than 5%. The contact angle of the bamboo filament after hot pressing was higher than without hot pressing. However, there was no correlation between wettability and the hot-pressing parameters. There was no effect on the change in bamboo surface color. This indicates that the temperature range selected in this study meets the requirements of surface color control in production. Full article
(This article belongs to the Section Wood Science and Forest Products)
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20 pages, 13103 KiB  
Article
Response Surface Methodology Optimization of Resistance Welding Process for Unidirectional Carbon Fiber/PPS Composites
by Da-Wei Yu, Xiao-Ting Qing, Hong-Yu Lin, Jie Yang, Jia-Cao Yang and Xiao-Jun Wang
Materials 2024, 17(10), 2176; https://doi.org/10.3390/ma17102176 - 7 May 2024
Cited by 8 | Viewed by 1742
Abstract
The use of thermoplastic composites (TPCs) as one of the lightweight solutions will inevitably encounter problems in connection. Resistance welding has the characteristics of high strength, simplicity, and high reliability, and is considered a very potential hot-melt connection technology. The resistance welding technology [...] Read more.
The use of thermoplastic composites (TPCs) as one of the lightweight solutions will inevitably encounter problems in connection. Resistance welding has the characteristics of high strength, simplicity, and high reliability, and is considered a very potential hot-melt connection technology. The resistance welding technology of unidirectional carbon fiber-reinforced polyphenylene sulfide composites (UCF/PPS) was systematically studied. The experimental results show that the 100-mesh brass mesh has the best resin wetting effect and heating efficiency, and the PPS/oxidized 100-mesh brass mesh composite resistance element (Ox-RE/PPS) has the highest welding strength. The welding failure mode changes from interface failure and RE failure to interlayer structure damage and fiber fracture. The single-factor experimental results show that the maximum welding strength is reached at 310 °C, 1.15 MPa, and 120 kW/m2. According to the conclusion of the single-factor experiment, the Box–Behnken method was further used to design a three-factor, three-level experiment, and a quadratic regression model was established according to the test results. The results of variance analysis, fitting curve analysis, and perturbation plot analysis proved that the model had high fitting and prediction abilities. From the 3D surface diagram analysis, the influence of power density is the largest, and the interaction between welding temperature and power density is the most significant. Combined with the analysis of Design Expert 13 software, the optimal range of process parameters was obtained as follows: welding temperature 313–314 °C, welding pressure 1.04–1.2 MPa, and power density 124–128 kW/m2. The average strength of resistance welding joints prepared in the optimal range of process parameters was 13.58 MPa. Full article
(This article belongs to the Special Issue Advanced Manufacturing Technologies of Thermoplastic Composites)
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18 pages, 3931 KiB  
Article
Thermophysical Properties of Compressed Earth Blocks Incorporating Natural Materials
by Chiara Turco, Mohammadmahdi Abedi, Elisabete Teixeira and Ricardo Mateus
Energies 2024, 17(9), 2070; https://doi.org/10.3390/en17092070 - 26 Apr 2024
Cited by 4 | Viewed by 2330
Abstract
Building materials are responsible for significant CO2 emissions and energy consumption, both during production and operational phases. Earth as a building material offers a valuable alternative to conventional materials, as it naturally provides high hygrothermal comfort and air quality even with passive [...] Read more.
Building materials are responsible for significant CO2 emissions and energy consumption, both during production and operational phases. Earth as a building material offers a valuable alternative to conventional materials, as it naturally provides high hygrothermal comfort and air quality even with passive conditioning systems. However, disadvantages related to high density, conductivity, and wall thickness prevent its effective inclusion in the mainstream. This research explores enhancing the thermophysical properties of compressed earth blocks (CEBs) by using locally sourced natural materials. The study is framed in the Portuguese context and the natural materials involved are wheat straw (WS) as a by-product of wheat harvesting, cork granules (CGs) from bottle caps, and ground olive stone (GOSs) residues from olive oil production. Blocks were produced with different mixtures of these materials and the thermal response was examined in a hot box apparatus. Best results include a 20 and 26% reduction in thermal conductivity for mixtures with 5v.% CG and 10v.% GOS, respectively, and an associated reduction in bulk density of 3.8 and 5.4%. The proposed approach therefore proves to be effective in improving the key thermophysical characteristics of CEBs. The article includes a comparative analysis of the experimental data from this study with those from the literature. The study contributes to the growing knowledge of sustainable materials, providing insights for researchers and practitioners looking for innovative solutions for low-carbon and energy-efficient materials. Full article
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15 pages, 2041 KiB  
Article
Optimization of High-Alumina Blast Furnace Slag Based on Exergy Analysis
by Zhen Wang, Haiyan Zheng, Yan Zhang and Liang Ge
Metals 2024, 14(4), 465; https://doi.org/10.3390/met14040465 - 15 Apr 2024
Viewed by 2438
Abstract
Raw material with a high Al2O3 content has led to an increase in the Al2O3 content in blast furnace slag, which has affected the normal operation of a blast furnace. The exergy analysis method is an important [...] Read more.
Raw material with a high Al2O3 content has led to an increase in the Al2O3 content in blast furnace slag, which has affected the normal operation of a blast furnace. The exergy analysis method is an important method for studying the energy utilization of high-alumina blast furnace smelting. In this paper, to investigate the impact of slag composition on exergy efficiency and optimize exergy efficiency during the smelting process of high Al2O3 iron ore, a gray box exergy analysis model of blast furnace smelting and an objective function for minimizing the total exergy loss were developed. The results indicated that the blast furnace smelting process had an exergy efficiency (η) of 28.29% for hot metal and slag; the exergy efficiency of the blast furnace did not significantly increase with the increasing w(MgO)/w(Al2O3) and R (w(CaO)/w(SiO2)), but the exergy efficiency of the blast furnace declined with increasing w(Al2O3). The regional optimal solution for the objective function method was 7129.42 MJ with slag compositions of R = 1.295, w(MgO)/w(Al2O3) = 0.545, and w(Al2O3) = 15%. Full article
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14 pages, 3669 KiB  
Article
Finite Element Simulation and Microstructural Evolution Investigation in Hot Stamping Process of Ti6Al4V Alloy Sheets
by Mingjia Qu, Zhengwei Gu, Xin Li, Jianbo Wang, Ge Yu and Lingling Yi
Materials 2024, 17(6), 1388; https://doi.org/10.3390/ma17061388 - 18 Mar 2024
Cited by 4 | Viewed by 1647
Abstract
Titanium alloy hot stamping technology has a wide range of application prospects in the field of titanium alloy part processing due to its high production efficiency and low manufacturing cost. However, the challenges of forming titanium alloy parts with large depths and deformations [...] Read more.
Titanium alloy hot stamping technology has a wide range of application prospects in the field of titanium alloy part processing due to its high production efficiency and low manufacturing cost. However, the challenges of forming titanium alloy parts with large depths and deformations have restricted its development. In this study, the hot stamping process of a Ti6Al4V alloy box-shaped part was investigated using ABAQUS 2020 software. The thermodynamic properties of a Ti6Al4V alloy sheet were explored at different temperatures (400 °C, 500 °C, 600 °C, 700 °C, 800 °C) and different strain rates (0.1 s−1, 0.05 s−1, 0.01 s−1). In addition, the influence law of hot stamping process parameters on the minimum thickness of the formed part was revealed through the analysis of response surface methodology (RSM), ultimately obtaining the optimal combination of process parameters for Ti6Al4V alloy hot stamping. The experimental results of the hot stamping process exhibited a favorable correlation with the simulated outcomes, confirming the accuracy of the numerical simulation. The study on the microstructure evolution of the formed parts showed that grain refinement strengthening occurred in the part with large deformation, and the formed box-shaped parts exhibited a uniform and fine microstructure overall, demonstrating high forming quality. The achievements of the work provide important guidance for the fabrication of titanium alloy parts with large depths and deformations used in heavy industrial production. Full article
(This article belongs to the Special Issue Advances in Materials Processing Engineering)
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