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Search Results (553)

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Keywords = high-viscosity liquids

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37 pages, 8995 KB  
Article
Process Analysis of Waste Animal Fat Pyrolysis and Fractional Distillation in Semi-Batch Reactors: Influence of Temperature and Reaction Time
by Alex Lopes Valente, Marcelo Figueiredo Massulo Aguiar, Ana Claudia Fonseca Baia, Lauro Henrique Hamoy Guerreiro, Renan Marcelo Pereira Silva, Lucas Sabino do Vale Scaff, Dilson Nazareno Pereira Cardoso, Hugo Fernando Meiguins da Silva, Davi do Socorro Barros Brasil, Neyson Martins Mendonça, Sergio Duvoisin Junior, Douglas Alberto Rocha de Castro, Luiz Eduardo Pizarro Borges, Nélio Teixeira Machado and Lucas Pinto Bernar
Energies 2025, 18(17), 4517; https://doi.org/10.3390/en18174517 - 26 Aug 2025
Viewed by 736
Abstract
Waste animal fat (WAF) can be converted to distillate fractions similar to petroleum solvents and used as solvents via pyrolysis and fractional distillation. Pyrolysis oil from triglyceride materials presents adequate viscosity and volatility, compared to petroleum fuels, but shows acid values between 60–140 [...] Read more.
Waste animal fat (WAF) can be converted to distillate fractions similar to petroleum solvents and used as solvents via pyrolysis and fractional distillation. Pyrolysis oil from triglyceride materials presents adequate viscosity and volatility, compared to petroleum fuels, but shows acid values between 60–140 mg KOH/g, impeding its direct use as biofuels without considerable purification of its distillates. Fractional distillation can be applied for the purification of bio-oil, but only a few studies accurately describe the process. The purpose of this study was to evaluate the effect of temperature in the conversion of waste animal fat into fuel-like fractions by pyrolysis and fractional distillation in a semi-batch stirred bed reactor (2 L) according to reaction time. Waste animal fat was extracted (rendering) from disposed meat cuts obtained from butcher shops and pyrolyzed in a stainless-steel stirred bed reactor operating in semi-batch mode at 400–500 °C. The obtained liquid fraction was separated according to reaction time. The pyrolysis bio-oil at 400 °C was separated into four distinct fractions (gasoline, kerosene, diesel, and heavy phase) by fractional distillation with reflux. The bio-oil and distillate fractions were analyzed by density, kinematic viscosity, acid value, and chemical composition by gas chromatography coupled to mass spectra (GC-MS). The results show that, for semi-batch reactors with no inert gas flow, higher temperature is associated with low residence time, reducing the conversion of fatty acids to hydrocarbons. The distillate fractions were tested in a common application not sensible to the fatty acid concentration as a diluent in the preparation of diluted asphalt cutback for the priming of base pavements in road construction. Kerosene and diesel fractions can be successfully applied in the preparation of asphalt cutbacks, even with a high acid value. Full article
(This article belongs to the Section A: Sustainable Energy)
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38 pages, 11916 KB  
Article
Compressing Magnetic Fields by the Electromagnetic Implosion of a Hollow Lithium Cylinder: Experimental Test Beds Simulated with OpenFOAM
by Victoria Suponitsky, Ivan V. Khalzov, David M. Roberts and Piotr W. Forysinski
Fluids 2025, 10(9), 222; https://doi.org/10.3390/fluids10090222 - 25 Aug 2025
Viewed by 171
Abstract
Electromagnetic implosions of hollow lithium cylinders can be utilized to compress magnetized plasma targets in the context of Magnetized Target Fusion (MTF). Two small-scale experiments were conducted at General Fusion as a stepping stone toward compressing magnetized plasmas on a larger scale. The [...] Read more.
Electromagnetic implosions of hollow lithium cylinders can be utilized to compress magnetized plasma targets in the context of Magnetized Target Fusion (MTF). Two small-scale experiments were conducted at General Fusion as a stepping stone toward compressing magnetized plasmas on a larger scale. The first experiment is an electromagnetic implosion of a lithium ring, and the second is a compression of toroidal magnetic flux by imploding a hollow lithium cylinder onto an hourglass-shaped central structure. Here we present the methodology and results of modelling these experiments with OpenFOAM. Our in-house axisymmetric compressible MHD multi-phase solver was further extended to incorporate: (i) external RLC circuit model for electromagnetic compression coils and (ii) diffusion of the magnetic field into multiple solid materials. The implementation of the external RLC circuit model for electromagnetic coils was verified by comparison with results obtained with FEMM software and with the analytical solution. The solver was then applied to model both experiments and the main conclusions are as follows: (i) modelling solid lithium as a high-viscosity liquid is an adequate approach for the problems considered; (ii) the magnetic diffusivity of lithium is an important parameter for the accurate prediction of implosion trajectories (for the implosion of the lithium ring, higher values of magnetic diffusivity in the range 0.2  ηring[m2/s]  0.5 resulted in a better fit to the experimental data with a relative deviation in the trajectory of 20%); (iii) simulation results agree well with experimental data, and in particular, the toroidal field amplification of 2.25 observed in the experiment is reproduced in simulations within a relative error margin of 20%. The solver is proven to be robust and has the potential to be employed in a variety of applications. Full article
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24 pages, 17040 KB  
Article
Shear-Induced Degradation and Rheological Behavior of Polymer-Flooding Waste Liquids: Experimental and Numerical Analysis
by Bingyu Sun, Hanxiang Wang, Yanxin Liu, Wei Lv, Yubao Li, Shaohua Ma, Xiaoyu Wang and Han Cao
Processes 2025, 13(9), 2677; https://doi.org/10.3390/pr13092677 - 22 Aug 2025
Viewed by 389
Abstract
Polymer flooding is an enhanced oil recovery (EOR) technique that improves oil extraction by injecting polymer solutions into reservoirs. However, the disposal and treatment of polymer flooding waste liquids (PFWL) present significant challenges due to their high viscosity, complex molecular structure, and environmental [...] Read more.
Polymer flooding is an enhanced oil recovery (EOR) technique that improves oil extraction by injecting polymer solutions into reservoirs. However, the disposal and treatment of polymer flooding waste liquids (PFWL) present significant challenges due to their high viscosity, complex molecular structure, and environmental impact. This study investigates the shear-induced degradation of polymer solutions, focusing on rheological properties, particle size distribution, and morphological changes under controlled shear conditions. Experimental results show that shear forces significantly reduce the viscosity of polymer solutions, with shear rates of 4285.36 s−1 in the rotating domain and 3505.21 s−1 in the fixed domain. The particle size analysis reveals a significant reduction in average particle size, indicating polymer aggregate breakup. SEM images confirm these morphological changes. Additionally, numerical simulations using a power-law model highlight the correlation between shear rate, wall shear stress, and polymer degradation efficiency. This study suggests that optimizing rotor–stator configurations with high shear forces is essential for efficient polymer degradation, offering insights for designing more effective polymer waste liquid treatment systems in oilfields. Full article
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18 pages, 2125 KB  
Article
Beyond One-Size-Fits-All: Addressing Methodological Constraints in Novel Antimicrobials Discovery
by Silvia Puxeddu, Serena Canton, Alessandra Scano, Ilenia Delogu, Andrea Pibiri, Cristiana Cabriolu, Sarah Vascellari, Francesca Pettinau, Tiziana Pivetta, Guido Ennas, Aldo Manzin and Fabrizio Angius
Antibiotics 2025, 14(8), 848; https://doi.org/10.3390/antibiotics14080848 - 21 Aug 2025
Viewed by 350
Abstract
Background: Antimicrobial resistance is a growing global health concern that requires multiple strategies to be tackled effectively. While the discovery of new antimicrobial molecules is essential, the repurposing of existing compounds also plays a significant role. Standard methods to evaluate antimicrobial efficacy, [...] Read more.
Background: Antimicrobial resistance is a growing global health concern that requires multiple strategies to be tackled effectively. While the discovery of new antimicrobial molecules is essential, the repurposing of existing compounds also plays a significant role. Standard methods to evaluate antimicrobial efficacy, regulated by the Committee on Antimicrobial Susceptibility Testing (EUCAST) and the Clinical and Laboratory Standards Institute (CLSI), such as the determination of minimum inhibitory concentration (MIC) and minimum bactericidal concentration (MBC), are available. However, several potential antimicrobics show interference with these standard methods, resulting in underestimated activity and their premature dismissal from further studies. This work compares reference methods in evaluating different compounds with unique physico-chemical characteristics. We aim to demonstrate that combining different susceptibility tests is mandatory for a successful preclinical screening of antimicrobial compounds. Methods: A selection of substances including natural extracts, both free and in the form of nanocomposites with fumed silica, ionic liquids, ozonated oils, commercial and pure antibiotics, was tested using broth microdilution, disk diffusion, and agar dilution. These methods were chosen following EUCAST and CLSI guidelines, and comparisons were made to evaluate their applicability and limitations for non-conventional substances. Results: The study highlighted significant variability in the outcomes depending on the method used, especially for substances with intrinsic properties such as high viscosity, poor solubility, or specific interactions with the testing medium. In several cases, the use of a single standard method failed to accurately reflect the real antimicrobial activity, leading to potential misinterpretation of effectiveness. Conclusions: A combined methodological approach is recommended to overcome the limitations of individual techniques. The integration of multiple reference methods offers a more accurate screening strategy for identifying and characterizing new and repurposed antimicrobials. Full article
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19 pages, 2516 KB  
Article
CO2 Capture Performance and Preliminary Mechanistic Analysis of a Phase Change Absorbent
by Chuanyong Zhu, Yucai Zhang, Baoyue Zhang, Chongqing Xu, Guihuan Yan and Na Yang
Molecules 2025, 30(16), 3404; https://doi.org/10.3390/molecules30163404 - 18 Aug 2025
Viewed by 457
Abstract
Phase change absorbents are deemed a promising alternative for CO2 capture due to their excellent CO2 absorption performance, good stability, and low renewable energy consumption. To address the issues of insufficient loading capacity, low regeneration efficiency, and high energy consumption during [...] Read more.
Phase change absorbents are deemed a promising alternative for CO2 capture due to their excellent CO2 absorption performance, good stability, and low renewable energy consumption. To address the issues of insufficient loading capacity, low regeneration efficiency, and high energy consumption during regeneration in current chemical absorbents, a novel phase change absorbent was developed. As an amino acid ionic liquid phase change absorbent with tetraethylenepentamine as the cation, imidazole as the anion, and n-propanol as the phase separation agent, this absorbent offers a potential solution. The highest absorption capacity of the [TEPAH][Im]/NPA/H2O system at the optimal n-propanol-H2O ratio (1:1) reaches 1.34 mol·mol−1, and the viscosity of the CO2-rich phase amounts to a mere 3.58 mPa·s. Additionally, the desorption efficiency reached 91.1% at 363.15 K, while the loading capacity in the fifth cycle remained over 1.16 mol·mol−1. As n-propanol is present in the [TEPAH][Im]/NPA/H2O system, the rich phase makes up roughly 30% of the total volume. The energy consumption for regeneration of the [TEPAH][Im]/NPA/H2O phase change absorption system is 2.20 GJ·t−1 CO2. Under identical regeneration conditions, the system can reduce the regeneration energy consumption by 41.6%. Full article
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36 pages, 3088 KB  
Review
Underfill: A Review of Reliability Improvement Methods in Electronics Production
by Zbyněk Plachý, Anna Pražanová, Karel Dušek and Attila Géczy
Polymers 2025, 17(16), 2206; https://doi.org/10.3390/polym17162206 - 13 Aug 2025
Viewed by 1102
Abstract
The increasing integration and miniaturization of electronic devices place serious pressure on packaging technologies to ensure long-term reliability. Polymer underfill encapsulation is a key process for reducing thermomechanical stress in modern assemblies. A systematic analysis that frames its diverse methods as solutions to [...] Read more.
The increasing integration and miniaturization of electronic devices place serious pressure on packaging technologies to ensure long-term reliability. Polymer underfill encapsulation is a key process for reducing thermomechanical stress in modern assemblies. A systematic analysis that frames its diverse methods as solutions to the fundamental trade-off between the final polymer composite’s thermomechanical performance and its liquid-state processability is lacking from the literature. The novelty of this review lies in establishing a decision-making framework that connects specific application requirements to the underlying material science and process limitations. This article analyzes and compares different underfill techniques through a systematic literature review, from conventional capillary flow to advanced wafer-level underfills. Our findings show that this core trade-off leads to three distinct strategies: (1) Maximum reliability: This is achieved with highly filled, post-applied composites, offering excellent thermomechanical properties at the cost of slow, viscosity-driven manufacturing speeds. (2) High productivity: This is realized through integrated, pre-applied processes that simplify manufacturing but impose significant constraints on the polymer chemistry and filler content. (3) Targeted reinforcement for board-level packages: At the localized positions applied, ductile polymers often enhance mechanical shock resistance. This review concludes that the optimal underfill choice is not universal but is a complex, application-driven decision balancing the cured material’s performance against the processing demands of the polymer system. Full article
(This article belongs to the Special Issue Polymers for Electronic Device Applications)
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19 pages, 2374 KB  
Article
Magnetothermal Energy Conversion of Polydopamine-Coated Iron Oxide Ferrogels Under High-Frequency Rotating Magnetic Fields
by Jakub Musiał, Artur Jędrzak, Rafał Bielas and Andrzej Skumiel
Energies 2025, 18(16), 4291; https://doi.org/10.3390/en18164291 - 12 Aug 2025
Viewed by 357
Abstract
This study provides a comparison between magnetic-to-thermal energy conversion efficiency in liquid and gel phases under high-frequency magnetic fields. Magnetite cores (11 ± 2 nm) were tested as water-based ferrofluids and as 5 wt% agar ferrogels, both with and without a biocompatible polydopamine [...] Read more.
This study provides a comparison between magnetic-to-thermal energy conversion efficiency in liquid and gel phases under high-frequency magnetic fields. Magnetite cores (11 ± 2 nm) were tested as water-based ferrofluids and as 5 wt% agar ferrogels, both with and without a biocompatible polydopamine (PDA) shell. A custom two-phase coil switched between rotating (RMF) and alternating (AMF) modes, enabling phase- and coating-dependent effects to be measured at identical field strengths and frequencies (100–300 kHz, 1–4 kA/m). Across all conditions, RMF generated 1.7–2.1 times more specific loss power (SLP) than AMF, and moving from the liquid to the gel phase reduced SLP by 5–8%, indicating that heating is controlled by Néel relaxation with negligible Brownian contribution. SLP rose with magnetic-field amplitude according to a power law, while hysteretic losses remained minimal. PDA improved colloidal stability and biocompatibility without harming the heating performance, lowering SLP by <17%. Within Brezovich limits, the system still exceeded therapeutic hyperthermia thresholds. Thus, in this iron-oxide/PDA system, neither medium viscosity nor the PDA shell’s non-magnetic mass significantly affects thermal energy output, an important finding for translating laboratory calorimetry data into reliable, application-oriented modelling for magnetic hyperthermia. Full article
(This article belongs to the Section J: Thermal Management)
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16 pages, 24404 KB  
Article
Oxidation of HfB2-HfO2-SiC Ceramics Modified with Ti2AlC Under Subsonic Dissociated Airflow
by Elizaveta P. Simonenko, Aleksey V. Chaplygin, Nikolay P. Simonenko, Ilya V. Lukomskii, Semen S. Galkin, Anton S. Lysenkov, Ilya A. Nagornov, Artem S. Mokrushin, Tatiana L. Simonenko, Anatoly F. Kolesnikov and Nikolay T. Kuznetsov
Corros. Mater. Degrad. 2025, 6(3), 35; https://doi.org/10.3390/cmd6030035 - 1 Aug 2025
Viewed by 308
Abstract
Ultrahigh-temperature ceramic composites based on hafnium diboride have a wide range of applications, including as components for high-speed aircraft and energy generation and storage devices. Consequently, developing methodologies for their fabrication and studying their properties are of paramount importance, in particular in using [...] Read more.
Ultrahigh-temperature ceramic composites based on hafnium diboride have a wide range of applications, including as components for high-speed aircraft and energy generation and storage devices. Consequently, developing methodologies for their fabrication and studying their properties are of paramount importance, in particular in using them as an electrode material for energy storage devices with increased oxidation resistance. This study investigates the behavior of ceramic composites based on the HfB2-HfO2-SiC system, obtained using 15 vol% Ti2AlC MAX-phase as a sintering component, under the influence of subsonic flow of dissociated air. It was determined that incorporating the modifying component (Ti2AlC) altered the composition of the silicate melt formed on the surface during ceramic oxidation. This modification led to the observation of a protective antioxidant function. Consequently, liquation was observed in the silicate melt layer, resulting in the formation of spherical phase inhomogeneities in its volume with increased content of titanium, aluminum, and hafnium. It is hypothesized that the increase in the high-temperature viscosity of this melt prevents it from being carried away in the form of drops, even at a surface temperature of ~1900–2000 °C. Despite the established temperature, there is no sharp increase in its values above 2400–2500 °C. This is due to the evaporation of silicate melt from the surface. In addition, the electrochemical behavior of the obtained material in a liquid electrolyte medium (KOH, 3 mol/L) was examined, and it was shown that according to the value of electrical conductivity and specific capacitance, it is a promising electrode material for supercapacitors. Full article
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21 pages, 3327 KB  
Article
Numerical Analysis of Heat Transfer and Flow Characteristics in Porous Media During Phase-Change Process of Transpiration Cooling for Aerospace Thermal Management
by Junhyeon Bae, Jukyoung Shin and Tae Young Kim
Energies 2025, 18(15), 4070; https://doi.org/10.3390/en18154070 - 31 Jul 2025
Viewed by 411
Abstract
Transpiration cooling that utilizes the phase change of a liquid coolant is recognized as an effective thermal protection technique for extreme environments. However, the introduction of phase change within the porous structure brings about challenges, such as vapor blockage, pressure fluctuations, and temperature [...] Read more.
Transpiration cooling that utilizes the phase change of a liquid coolant is recognized as an effective thermal protection technique for extreme environments. However, the introduction of phase change within the porous structure brings about challenges, such as vapor blockage, pressure fluctuations, and temperature inversion, which critically influence system reliability. This study conducts numerical analyses of coupled processes of heat transfer, flow, and phase change in transpiration cooling using a Two-Phase Mixture Model. The simulation incorporates a Local Thermal Non-Equilibrium approach to capture the distinct temperature fields of the solid and fluid phases, enabling accurate prediction of the thermal response within two-phase and single-phase regions. The results reveal that under low heat flux, dominant capillary action suppresses dry-out and expands the two-phase region. Conversely, high heat flux causes vaporization to overwhelm the capillary supply, forming a superheated vapor layer and constricting the two-phase zone. The analysis also explains a paradoxical pressure drop, where an initial increase in flow rate reduces pressure loss by suppressing the high-viscosity vapor phase. Furthermore, a local temperature inversion, where the fluid becomes hotter than the solid matrix, is identified and attributed to vapor counterflow and its subsequent condensation. Full article
(This article belongs to the Section J1: Heat and Mass Transfer)
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19 pages, 3999 KB  
Article
Optimised Twin Fluid Atomiser Design for High-Viscosity, Shear-Thinning Fluids
by Marvin Diamantopoulos and Christoph Hochenauer
Appl. Sci. 2025, 15(14), 7992; https://doi.org/10.3390/app15147992 - 17 Jul 2025
Viewed by 298
Abstract
This study explores the optimisation of nozzle design for external twin fluid, single-stage atomisation in handling high-viscosity, shear-thinning polydimethylsiloxane (PDMS). A single PDMS grade was employed and atomised using unheated sonic air and the viscosity was varied by the fluid temperature. A systematic [...] Read more.
This study explores the optimisation of nozzle design for external twin fluid, single-stage atomisation in handling high-viscosity, shear-thinning polydimethylsiloxane (PDMS). A single PDMS grade was employed and atomised using unheated sonic air and the viscosity was varied by the fluid temperature. A systematic experimental approach was used, varying nozzle geometry—specifically apex angle, gas nozzle diameter, and number of gas nozzles—to identify the optimal nozzle configuration (ONC). The spray qualities of the nozzle configurations were evaluated via high-speed imaging at 75,000 FPS. Shadowgraphy was employed for the optical characterisation of the spray, determining the optimal volumetric air-to-liquid ratio (ALR), a key parameter influencing energy efficiency and operational cost, and for assessing droplet size distributions under varying ALR and viscosity of PDMS. The ONC yielded a Sauter mean diameter d32 of 570 × 10−6m, at an ALR of 8532 and a zero-shear viscosity of 15.9 Pa s. The results are relevant for researchers and engineers developing twin fluid atomisation systems for challenging industrial fluids with similar physical properties, such as those in wastewater treatment and coal–water slurry atomisation (CWS). This study provides design guidelines for external twin fluid atomisers to enhance atomisation efficiency under such conditions. Full article
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19 pages, 7940 KB  
Article
High-Salinity Fluid Downslope Flow on Regolith Layer Examined by Laboratory Experiment: Implications for Recurring Slope Lineae on Martian Surfaces
by Yoshiki Tabuchi, Arata Kioka, Takeshi Tsuji and Yasuhiro Yamada
Fluids 2025, 10(7), 183; https://doi.org/10.3390/fluids10070183 - 12 Jul 2025
Viewed by 428
Abstract
Numerous dark linear recurrent features called Recurring Slope Lineae (RSL) are observed on Martian surfaces, hypothesized as footprints of high-salinity liquid flow. This paper experimentally examined this “wet hypothesis” by analyzing the aspect ratios (length/width) of the flow traces on the granular material [...] Read more.
Numerous dark linear recurrent features called Recurring Slope Lineae (RSL) are observed on Martian surfaces, hypothesized as footprints of high-salinity liquid flow. This paper experimentally examined this “wet hypothesis” by analyzing the aspect ratios (length/width) of the flow traces on the granular material column to investigate how they vary with the granular material column, liquid and its flow rate, and inclination. While pure water produced low aspect ratios (<1.0) on the Martian regolith simulant column, high-salinity fluid (CaCl2(aq)) traces exhibited significantly higher aspect ratios (>4.0), suggesting that pure water alone is insufficient to explain RSL formulation. Furthermore, the aspect ratios of high-salinity fluid traces on Martian regolith simulants were among the highest observed across all studied granular materials with similar particle sizes, aligning closely with actual RSL observed on Martian slopes. The results further suggest that variable ARs of actual RSL at the given slope can partly be explained by variable flow rates of high-salinity flow as well as salinity (i.e., viscosity) of flow. The results can be attributed to the unique granular properties of Martian regolith, characterized by the lowest permeability and Beavers–Joseph slip coefficient among the studied granular materials. This distinctive microstructure surface promotes surface flow over Darcy flow within the regolith column, leading to a narrow and long-distance feature with high aspect ratios observed in Martian RSL. Thus, our findings support that high-salinity flows are the primary driver behind RSL formation on Mars. Our study suggests the presence of salts on the Martian surface and paves the way for further investigation into RSL formulation processes. Full article
(This article belongs to the Section Geophysical and Environmental Fluid Mechanics)
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14 pages, 4427 KB  
Article
Numerical Investigation of Mixing Performance in Microfluidic Chip via Structural Micro-Rotors
by Yongliang Dong, Liqiu Wang and Xing Han
Micromachines 2025, 16(7), 806; https://doi.org/10.3390/mi16070806 - 11 Jul 2025
Viewed by 339
Abstract
Microfluidics is a powerful tool with extensive applications, including chemical synthesis and biological detection. However, the limited channel size and high viscosity of samples/reagents make it difficult to fully mix liquids and improve the reaction efficiency inside microfluidic chips. Active mixing by rotors [...] Read more.
Microfluidics is a powerful tool with extensive applications, including chemical synthesis and biological detection. However, the limited channel size and high viscosity of samples/reagents make it difficult to fully mix liquids and improve the reaction efficiency inside microfluidic chips. Active mixing by rotors has been proven to be an effective method to promote mixing efficiency via a magnetic field. Here, we numerically investigated the mixing performance of rotors with different shapes (bar-shaped, Y-shaped, and cross-shaped). We systematically studied the influence of the arrangement of multiple cross-rotors and the rotation rate on mixing performance. The results are promising for instructing the design and manipulation of rotors for in-channel mixing. Full article
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16 pages, 2915 KB  
Article
Extrusion-Based 3D Printing of Rutin Using Aqueous Polyethylene Oxide Gel Inks
by Oleh Koshovyi, Jyrki Heinämäki, Alina Shpychak, Andres Meos, Niklas Sandler Topelius and Ain Raal
Pharmaceutics 2025, 17(7), 878; https://doi.org/10.3390/pharmaceutics17070878 - 3 Jul 2025
Viewed by 478
Abstract
Background/Objectives. Flavonoids are a vast class of phenolic substances. To date, approximately 6000 plant-origin flavonoids have been discovered, with many of them being used in drug therapy. Therapeutic flavonoids are commonly formulated to conventional “one-size-fits-all” dosage forms, such as conventional tablets or hard [...] Read more.
Background/Objectives. Flavonoids are a vast class of phenolic substances. To date, approximately 6000 plant-origin flavonoids have been discovered, with many of them being used in drug therapy. Therapeutic flavonoids are commonly formulated to conventional “one-size-fits-all” dosage forms, such as conventional tablets or hard capsules. However, the current trends in pharmacy and medicine are centred on personalised drug therapy and drug delivery systems (DDSs). Therefore, 3D printing is an interesting technique for designing and preparing novel personalised pharmaceuticals for flavonoids. The aim of the present study was to develop aqueous polyethylene oxide (PEO) gel inks loaded with rutin for semisolid extrusion (SSE) 3D printing. Methods. Rutin (a model substance for therapeutic flavonoids), Tween 80, PEO (MW approx. 900,000), ethanol, and purified water were used in PEO gels at different proportions. The viscosity and homogeneity of the gels were determined. The rutin–PEO gels were printed with a bench-top Hyrel 3D printer into lattices and discs, and their weight and effective surface area were investigated. Results. The key SSE 3D-printing process parameters were established and verified. The results showed the compatibility of rutin as a model flavonoid and PEO as a carrier polymer. The rutin content (%) and content uniformity of the 3D-printed preparations were assayed by UV spectrophotometry and high-performance liquid chromatography (HPLC). Conclusions. The most feasible aqueous PEO gel ink formulation for SSE 3D printing contained rutin 100 mg/mL and Tween 80 50 mg/mL in a 12% aqueous PEO gel. The 3D-printed dosage forms are intended for the oral administration of flavonoids. Full article
(This article belongs to the Special Issue 3D Printing of Drug Delivery Systems)
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17 pages, 2854 KB  
Article
Classification of Acoustic Characteristics of Bubble Flow and Influencing Factors of Critical Gas Flow Velocity
by Wenbin Zhou, Kunlong Yi, Guangyan Wang and Honghai Wang
Processes 2025, 13(7), 2055; https://doi.org/10.3390/pr13072055 - 28 Jun 2025
Viewed by 380
Abstract
To address the unclear coupling mechanism between bubble detachment behavior and acoustic characteristics in gas–liquid two-phase flow, this paper systematically studied bubble behavior and acoustic characteristics under different conditions by building a high-precision synchronous measurement system, combining acoustic signal analysis and bubble dynamics [...] Read more.
To address the unclear coupling mechanism between bubble detachment behavior and acoustic characteristics in gas–liquid two-phase flow, this paper systematically studied bubble behavior and acoustic characteristics under different conditions by building a high-precision synchronous measurement system, combining acoustic signal analysis and bubble dynamics observation. The influence mechanism of liquid surface tension, dynamic viscosity, and orifice diameter on the critical gas flow velocity of bubble flow transition was analyzed, and a flow pattern classification criterion system was established. The experimental results showed that the bubble flow state could be divided into three states according to the characteristics of the acoustic signals: discrete bubble flow, single-chain bubble flow, and dual-stage chain bubble flow. The liquid surface tension and dynamic viscosity had no significant effect on the critical gas flow velocity of the transition from discrete bubble flow to single-chain bubble flow, but significantly increased the critical gas flow velocity of the transition from single-chain bubble flow to dual-stage chain bubble flow. The increase in the orifice diameter reduced the critical gas flow velocity of the two types of flow transition. In addition, the Weber number (We) and Galileo number (Ga) were introduced to construct a quantitative classification system of flow pattern, which provided theoretical support for the optimization of industrial gas–liquid two-phase flow. Full article
(This article belongs to the Section Separation Processes)
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16 pages, 2069 KB  
Article
Natural-Origin Edible Gels as Delivery Systems for Green Tea Extract: Formulation, Physicochemical, and Biopharmaceutic Profile Assessment
by Andreja Poceviciute, Agne Mazurkeviciute and Lina Raudone
Molecules 2025, 30(13), 2789; https://doi.org/10.3390/molecules30132789 - 28 Jun 2025
Viewed by 459
Abstract
Natural-origin edible gels are gaining attention as innovative carriers for bioactive compounds, offering consumer-friendly formats and potential to enhance stability and bioavailability. This study aimed to develop and characterize edible gels incorporating Camellia sinensis (L.) Kuntze extract using different plant-based gelling agents, including [...] Read more.
Natural-origin edible gels are gaining attention as innovative carriers for bioactive compounds, offering consumer-friendly formats and potential to enhance stability and bioavailability. This study aimed to develop and characterize edible gels incorporating Camellia sinensis (L.) Kuntze extract using different plant-based gelling agents, including whole flaxseeds, ground flaxseeds, medium-size oatmeal, and coarse oatmeal. The physical properties of the gels were evaluated by rheological (flow curve) and pH studies. The phytochemical composition of the green tea extract and gels with this extract and the main phenolic compounds, including catechins, gallic acid, and caffeine, were evaluated by high-performance liquid chromatography. The biopharmaceutical properties of the prepared gels were evaluated by dissolution testing. Rheological analysis revealed that oat-based gels exhibited higher viscosity (up to 24.33 Pa·s) compared to flaxseed-based gels. Despite differences in consistency, no statistically significant differences were found in total phenolic release among gel formulations (p > 0.05), except for epigallocatechin, which showed significantly higher release from coarse oatmeal gels (p > 0.05). The findings suggest that both flaxseed- and oatmeal-based gels are promising natural carriers for green tea phytochemicals, offering standardized dosing and potential cognitive health benefits. Further studies are warranted to assess the in vivo bioavailability and long-term stability of these formulations. Full article
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