Search Results (107)

The extracellular matrix (ECM) provides a dynamic microenvironment that regulates cell proliferation, migration, and tissue remodeling during wound healing. However, replicating the structural and functional complexity and ECM heterogeneity of native skin ECM remains challenging with conventional single-material hydrogels. Recent advances in multimaterial 3D bioprinting have enabled the spatial integration of diverse biomaterials within a single construct. Lignocellulose has attracted increasing attention as a promising biomaterial for recreating key structural features of the native ECM because of its fibrous architecture, mechanical strength, and biocompatibility. This review offers a comprehensive and integrated perspective on the use of lignocellulose-based multimaterial printing to recreate ECM-mimicking architectures, an underexplored area at the intersection of biomaterials and biofabrication. The roles of cellulose, hemicellulose, and lignin in printability, scaffold stability, porosity, bioactivity, and wound-healing performance are discussed. Representative studies have demonstrated that lignocellulose-based multimaterial bioinks provide porous architectures that support cell adhesion, proliferation, and tissue regeneration. These benefits are accompanied by improved mechanical performance, as cellulose nanofibers exhibit elastic moduli exceeding 100 GPa, and lignin-containing hydrogels have achieved compressive moduli of up to 135 kPa. Such mechanical advantages make lignocellulosic materials particularly attractive for fabricating ECM-mimicking scaffolds that require long-term structural integrity. Finally, key design considerations and current limitations associated with lignocellulose-based multimaterial bioprinting are critically discussed. A framework for the rational design of lignocellulose-based multimaterial bioinks is presented, together with future directions toward gradient and adaptive scaffolds, smart wound dressings, and advanced wound-healing applications. Full article

Hepatobiliary surgery is a technically complex subspecialty within general surgery, which requires a comprehensive understanding of complex liver and liver tumour anatomy. The current body of literature highlights the use of three-dimensional-printed liver models (3DPLMs) reconstructed from medical imaging datasets may improve clinician comprehension of patient-specific liver anatomy thus creating a useful tool for hepatobiliary surgical planning and clinician training. The purpose of this systematic review was to examine the clinical utility and feasibility of 3DPLMs in hepatobiliary surgical planning and clinical education and investigate whether these applications influence patient outcomes. Studies were retrieved from three electronic databases (ProQuest, PubMed and Scopus) according to predetermined eligibility criteria. In total, 25 eligible articles were identified, including 18 original research articles and seven case reports. An inductive content analysis approach suitable for heterogeneous bodies of literature was used to synthesise key concepts in this review. There are significant case report and descriptive evidence to support the use of 3DPLMs in clinical education, preoperative planning and intraoperative guidance of patient liver and tumour anatomy to improve hepatobiliary surgical decision making. The studies presented display a large variance in cost and times necessary for the production of 3DPLMs, as studies did not include the software, equipment and full expense of materials used. Additionally, studies concentrated on different aspects of the 3DPLMs production process making them not comparable. This review demonstrates the potential value of 3DPLMs in clinical education, preoperative planning and intraoperative guidance in hepatobiliary anatomy and surgery. Future studies, in particular, randomised controlled trials and experimental research are required to investigate the relationship between 3DPLMs and clinical education and surgical planning outcomes. Full article

The emergence of three-dimensional heterogeneous integration (3D HI) has pushed forward the development of chip-to-wafer (C2W) hybrid bonding technology. To mitigate stress concentration during thermal annealing and wafer thinning processes of C2W bonding, a direct ink writing (DIW)-based 3D printing approach was proposed to fill the channel between two adjacent chips on the bonded wafer (i.e., wafer channels). A composite slurry consisting of polyimide (PI) as base material and aluminum nitride (AlN) nanoparticles as fillers was prepared. Through surface chemical modification and ultrasonic treatment, the slurry featured uniform filler dispersion (with particle size less than 1 μm) and adequate viscosity (3327 mPa·s), which fits the 3D printing process. The cured film demonstrated superior thermal stability and mechanical properties compared with pure PI, with a coefficient of thermal expansion (CTE) of 4.97 ppm/K, which matched that of silicon-based materials and exhibited excellent bonding. This approach provides a cost-effective and efficient alternative to chemical vapor deposition (CVD) techniques for filling wafer channels. Full article

Background/Objectives: The growing adoption of digital technologies in prosthodontics has led to the widespread use of computer-aided design and computer-aided manufacturing (CAD/CAM) and three-dimensional (3D) printing for dental prostheses. However, differences in mechanical performance, particularly flexural strength and fracture resistance, remain a concern. Objective: To systematically evaluate and compare the flexural strength and fracture resistance of milled CAD/CAM and 3D-printed dental prostheses. Methods: A systematic review and meta-analysis were conducted following PRISMA 2020 guidelines. A comprehensive search was performed across multiple databases, including PubMed, Scopus, Web of Science, and Cochrane Library. In vitro studies comparing milled and 3D-printed prosthetic materials were included. Data extraction and risk of bias assessment were performed independently by multiple reviewers. A random-effects meta-analysis using standardized mean differences (SMD) was conducted. Results: Five studies were included in the meta-analysis for flexural strength. Milled CAD/CAM materials demonstrated significantly higher flexural strength compared to 3D-printed resins (SMD = 3.70; 95% CI: 0.80–6.59; p = 0.012), with substantial heterogeneity (I² = 93.3%). Fracture resistance results were inconsistent and influenced by individual studies, with sensitivity analyses showing variability in pooled estimates. Overall, the risk of bias was considered low, although some concerns were identified in randomization and blinding. Conclusions: CAD/CAM-milled materials exhibit superior flexural strength, while fracture resistance outcomes remain variable. Although 3D-printed materials may be clinically acceptable, further standardized studies are required to confirm their mechanical reliability. Full article

Traumatic injuries often result in nerve tissue damage and functional deficits due to limited regeneration. Silk fibroin, a biopolymer with inherent biocompatibility and tunable properties, is a promising material for 3D-bioprinted neural tissue scaffolds. This review highlights recent advancements in silk-derived composite scaffolds, often incorporating additional materials like collagen or conductive polymers to enhance their performance. This review examines how material composition, scaffold architecture, and fabrication strategy influence biological response and functional recovery. This comprehensive review follows PRISMA guidelines and uses comprehensive searches of PubMed, MEDLINE, Embase, Web of Science, Cochrane Central, and ClinicalTrials.gov for studies published through 2025. Studies were screened for eligibility based on substance type, mechanical properties, production methods, and outcomes. Findings were synthesized qualitatively. Twelve studies were included, comprising rat (50%), canine (8.3%), and in vitro (41.7%) models. Analysis reveals that silk fibroin acts as a highly adaptable mechanical backbone. It can consistently integrate with bioactive additives (collagen, dECM) or conductive polymers (Polypyrrole, MXene) to meet specific therapeutic demands. For spinal cord injuries, composites reached a compressive modulus capable of resisting physiological pressures and preventing scaffold collapse. In soft tissue applications, silk–hydrogel blends provided localized release of exosomes and small molecules during the acute injury phase, reducing neuroinflammatory markers. Additionally, adding conductive materials allowed the scaffolds to bridge electrical gaps and promote Schwann cell proliferation and neuronal differentiation. Furthermore, 3D bioprinting enabled the creation of defined microchannels that replicate native fascicular architecture. In vivo outcomes consistently showed superior axonal regeneration, myelination, and synaptic reconnection compared to controls, correlating with significant improvements in electrophysiological and motor function. This review highlights the clinical potential of silk fibroin-based 3D-printed biomaterials for nerve regeneration, including neural repair and neural tissue engineering. More recent studies place greater emphasis on integrating mechanical, architectural, and biological considerations into scaffold design, resulting in increasingly multifunctional scaffold systems. Despite promising efficacy, the heterogeneity of fabrication methods and the predominance of rodent models highlight the need for standardized protocols and evaluations in relevant models to facilitate clinical translation. Full article

Background/Objectives: Wettability is a key surface property of denture base resins and is related to denture retention through interfacial cohesive–adhesive forces; conversely, compromised material wettability facilitates bacterial adhesion and colonization. Although three-dimensional (3D) printing has become an increasingly popular method for fabricating dentures, there is insufficient evidence regarding the wettability of 3D-printed denture base resins. This study aims to evaluate the wettability of 3D-printed, heat-polymerized, and milled denture base resins by comparing their contact angles. Methods: A search was conducted in MEDLINE, Scopus, and Web of Science, while grey literature was also assessed. The risk of bias was evaluated using the Quality Assessment Tool for In Vitro Studies (QUIN). Meta-analyses were conducted using inverse variance and the random effects model. Results: A total of nine and seven studies were included in the quantitative synthesis comparing 3D-printed denture base resins with heat-polymerized and milled resins, respectively. A statistically significant difference of −6.50 degrees was observed in favor of 3D-printed denture base resins compared to heat-polymerized ones (95% CI: −12.11 to −0.90, I² = 99%), while the comparison between 3D-printed and milled resins showed a non-statistically significant mean difference (MD: 0.87, 95% CI: −5.08 to 6.82, I² = 98%). Conclusions: The available in vitro evidence indicates that 3D-printed denture base resins tend to exhibit improved surface wettability compared with heat-polymerized resins and perform similarly to milled resins. However, given the extremely high heterogeneity, these findings should be interpreted with caution, as clinical performance depends on the complex interplay between surface characteristics and microbial adhesion rather than solely on wettability. Full article

Background: Fused deposition modeling (FDM) is one of the most well-known and often published methods for 3D-printed drug delivery systems. In early scientific reports, the active pharmaceutical ingredients were added by soaking, but later, a new milestone was established, after researchers started to manufacture their own filaments by hot-melt extrusion (HME). The number of publications covering this method has multiplied in the last decade, a wide range of natural and synthetic polymers have been tested with versatile active pharmaceutical ingredient components, and various printing parameters and their effects have been investigated. Objectives: In this review, we aim to synthesize how the available quality by design approaches and the scientific results established so far can facilitate the creation of a guideline for appropriate quality production of HME-FDM 3D-printed pharmaceuticals. Methods: Based on PRISMA 2020 guidelines, a systematic search of relevant publications from 2015 to 2025 was carried out using the PubMed database. Twenty-six articles were included, based on number of monitored parameters and methodological description. Reporting of important quality processes and material parameters was assessed. Results: HME, the FDM, and analytical testing experiences were compared and collected into three tables from the selected publications. In two different sections, the pharmacopeial dosage-form tests and the involvement of process analytical technologies (PAT) were also analyzed. We found that reporting of influential parameters is heterogenous, and lack of robust reporting schemes limits the development of QbD approaches. Conclusions: Regarding the data, trends were synthetized, and a guideline was created which is limited by inconsistent parameter reporting. Full article

3D Concrete Printing (3DCP) is increasingly explored as a digital fabrication technology offering design freedom, automation, and material efficiency. Nevertheless, its application in reinforced and long-life structures remains limited by insufficient understanding and poor comparability of durability performance, as previous reviews have not systematically linked methodologies to transport-related results. This study presents a systematic and critical review of carbonation and chloride ingress in 3DCP cementitious materials, conducted in accordance with the PRISMA methodology. Following a structured database search and two-stage screening process, the selected studies are subjected to qualitative analysis. Experimental methodologies, specimen typologies, exposure conditions, and attack directions are compiled and qualitatively compared. The review highlights pronounced methodological heterogeneity and frequent under-reporting of key parameters, particularly attack direction, sealing conditions, CO₂ concentration, and indicator methods, limiting cross-study comparison. Despite these limitations, consistent qualitative trends are identified. Printed specimens generally exhibit inferior durability performance than cast specimens, while cold joints are associated with increased penetration depth and result dispersion. Directional effects are non-negligible, although they are systematically addressed in only a limited number of studies. Overall, the findings emphasise the critical role of process-induced features and the need for harmonised testing methods to enable reliable durability assessment. Full article

Earth-based additive manufacturing (AM) combines design flexibility and automation of 3D printing (3DP) with low embodied energy, local availability, and circular economy compatibility of earthen materials. However, the sustainability performance of earth-based AM remains contested, particularly when chemical stabilisers and fibres are introduced to address mechanical and durability limitations. This review examines earth-based AM, focusing on fibre reinforcement, mechanical performance, and environmental impacts. Following PRISMA guidelines, peer-reviewed open-access articles (2015–2025) were identified and analysed using the Web of Science database. The review synthesises findings on material compositions, processing strategies, mechanical behaviour, and life cycle assessments of 3D-printed earthen materials, with particular attention to natural fibres. Results show that fibre reinforcement primarily contributes to crack control, post-peak behaviour, dimensional stability, and printability rather than universal strength enhancement. Compressive strengths range from 1–3 MPa for non-stabilised printed earth to 6–25 MPa for stabilised systems, confirming stabilisation as critical for structural scalability. Environmental assessments reveal that despite low-carbon feedstocks, 3D-printed earth can exhibit higher carbon emissions than conventional earthen techniques due to binder use and energy-intensive printing unless material savings and circular strategies are optimised. Key gaps include heterogeneous testing protocols, limited structural-scale validation, and insufficient techno-economic integration. Full article

This study examines how 3D-printing orientation affects the mechanical behavior and environmental impact of polymer materials and heterogeneous PLA/TPU composites. Tensile properties of PLA, TPU, and PLA/TPU heterogeneous samples were systematically compared in horizontal and vertical printing orientations. Results show that printing orientation governs mechanical performance: vertical printing generally reduces ductility and exhibits unstable post-peak behavior, with heterogeneous samples performing worse than their single-material counterparts. In contrast, horizontal printing enhances strength, ductility, and energy absorption due to continuous load transfer along the filament path, improved interlayer adhesion, and larger effective contact areas. Specifically, TPU demonstrates higher ductility and energy absorption in the horizontal orientation, while PLA achieves higher strength but lower ductility; both materials degrade substantially in the vertical orientation. For heterogeneous composites, vertical printing yields the poorest outcomes due to load transfer across multiple perpendicular interfaces and thermal shrinkage mismatch, which promote crack initiation and propagation. Horizontal printing delivers an optimal balance of strength and toughness via stronger interface bonding. Life cycle assessment (LCA) indicates that horizontal printing reduces environmental burdens by lowering energy consumption and waste, whereas vertical printing amplifies these impacts, particularly for TPU and composite systems. Based on these findings, we recommend employing horizontally printed PLA/TPU heterogeneous composites to achieve favorable load paths and interface integrity while prioritizing bio-based PLA to enhance sustainability. Full article

Three-dimensional printed polymers produced using Fused Deposition Modelling (FDM) exhibit directional microstructures resulting from filament paths, layer interfaces, and cellular infill, leading to mechanical and tribological responses distinct from those of homogeneous bulk materials. This study presents a comparative tribomechanical evaluation of polypropylene (PP) bulk inserts and 3D-printed polyethylene terephthalate glycol (PETG) inserts with a 30% hexagonal infill, relevant for robotic gripping applications. Progressive scratch tests were performed under loads from 5 to 100 N (150 N for PP), and profilometry was applied to quantify groove morphology, ridge formation, and displaced-volume ratios. An elasto-plastic conical indentation model was used to derive indentation pressures and elastic–plastic transition radii from groove geometry. The PETG inserts exhibited heterogeneous groove depth, intermittent ridge tearing, and friction fluctuations associated with the internal infill structure, consistent with previous findings on anisotropy and architecture-dependent behaviour in additively manufactured polymers. In contrast, bulk PP demonstrated smoother friction profiles and more stable plastic flow under increasing loads. Two functional indices—specific frictional work and ridge-to-trace volumetric ratio—are introduced to support material selection for robotic gripping systems. The results show that local contact mechanics in 3D-printed inserts are governed by print-induced structural features and can be effectively evaluated through a scratch-based elasto-plastic analysis. The methods and results presented in this work support the rational selection and design of polymer inserts for robotic gripper fingertips. The proposed scratch-based elasto-plastic evaluation framework enables manufacturers and automation engineers to compare 3D-printed and conventional materials based on friction stability, wear response, and deformation resistance. This approach can be directly applied to optimise gripping performance in industrial handling, packaging, and collaborative robotics. Full article

The ability to efficiently tailor the surface properties of layered transition metal dichalcogenide (LTMD) dispersions is critical for optimizing performance and enabling scalable manufacturing techniques, such as spray coating and inkjet printing, for optoelectronic, energy storage, and sensing applications. Group VI LTMDs, owing to their unique properties in the monolayer architecture, offer exceptional potential; however, the properties of exfoliated dispersions are strongly dependent on the specific solution-processing techniques employed. These techniques determine the choice of subsequent surface functionalization strategies and, consequently, the characteristics of the resulting functionalized hybrids. Furthermore, the inherent heterogeneity of solution-processed dispersions—manifested, among other factors, in broad distributions of flake thickness and lateral size—remains a significant challenge and strongly influences the behavior of hybridized materials. As a result, exfoliation-method-dependent properties and dispersion heterogeneity introduce substantial complexity in the selection of appropriate surface-tailoring strategies, characterization methodologies, and data interpretation. To address these challenges, we systematically classify exfoliated Group VI LTMD dispersions according to their exfoliation methods and highlight recent findings that challenge previously accepted assumptions in the field. Finally, we provide perspectives on surface functionalization approaches for Group VI LTMDs and discuss key limitations associated with the characterization of these newly hybridized materials. Full article

Bulk metallic glasses (BMGs) are a type of amorphous metal with a high degree of mechanical strength, elasticity and corrosion resistance, properties that are highly influenced by composition and the processing of the material. BMGs can be applied in advanced engineering fields, such as aerospace, biomedical, MEMS, and industrial applications. Additive manufacturing (AM) is revolutionary in producing intricate BMG parts whilst maintaining the amorphous structure. The current review critically evaluates the recent development in AM of BMGs, such as the development of selective laser melting, electron beam melting, and directed energy deposition, and new classes of hybrid strategies. Enhancements in dimensional accuracy, amorphous retention, microstructural tailoring and functional performance are emphasized along with computational and real-time process optimization strategies to improve overall manufacturing efficiency and material quality. Subsequently, the challenges that still exist are addressed in the review, including crystallization during printing, the buildup of stress, printable thickness, complicated geometries, oxidation, contamination, and heterogeneous amorphous fractions. Lastly, multi-material printing, scalable AM approaches, and AI-assisted design solutions are key features of future perspectives to solve existing restrictions. The review provides an excellent guidance for the researcher and engineer interested in advancing additive manufacturing of BMGs with the best structure–property relations. Full article

Material extrusion (MEX) additive manufacturing can produce material-dependent variations in dimensional fidelity, internal structure, and deposition stability, even under identical processing conditions. In this study, a comprehensive experimental investigation is conducted on MEX-printed specimens manufactured from a broad set of PLA-based composite materials to quantify these variations and assess their mutual interdependence. Dimensional behavior, internal structural characteristics, and process behavior were systematically investigated using complementary geometric, physical, and deposition-related descriptors. All properties were determined from replicated specimens to ensure statistical robustness, and the resulting datasets were examined using both conventional metrics and multivariate 3D correlation approaches. Compact PLA-based formulations exhibit consistent internal packing, characterized by relative density (RD) values of approximately 0.40–0.46, porosity (ϕ) levels around 55–60%, reduced (≤0.15%) density variability (CV), and small (−0.4–0.0%) volumetric deviations (ΔV). These features reflect stable extrusion and predictable dimensional response. In contrast, foamed, fiber-reinforced, and organic-filled composites display reduced internal packing (RD < 0.40), increased ϕ (>60%), elevated CV (0.27–0.58%), and systematically larger positive ΔV (up to +1.4%), indicating a higher sensitivity to process-induced heterogeneity. Multivariate correlations further reveal that volumetric dimensional distortion is jointly governed by internal packing efficiency and extrusion stability. Overall, the results demonstrate that dimensional accuracy in MEX of PLA-based composites arises from coupled structure–process interactions rather than isolated material or process parameters. The experimental framework proposed here provides quantitative guidance for material selection and process optimization aimed at enhancing geometric fidelity in composite filament fabrication. Full article

The increasing demand for sustainable materials has accelerated the development of environmentally friendly filaments for fused deposition modeling (FDM). In this study, the surface roughness and thermal degradation behavior of sustainable PLA-based filaments, including PLA, recycled PLA (Re–PLA), and wood-filled PLA (Wood–PLA), were systematically investigated under different FDM printing conditions. A full factorial experimental design was employed to identify the dominant processing parameters and optimize surface quality. Surface roughness was evaluated using values Ra, Rz, and Rq parameters measured on three different surface orientations (top surface at 0°, top surface at 45°, and side surface). Scanning electron microscopy (SEM) was used to examine the relationship between roughness measurements and surface morphology, while thermogravimetric analysis (TGA) was performed to evaluate the thermal degradation behavior of the filaments in relation to printing temperature. The results have shown that filament material is the most important parameter affecting surface roughness. While Wood–PLA exhibited the highest roughness due to fiber-induced surface heterogeneity, recycled Re–PLA showed moderate surface irregularities resulting from degradation compared to pure PLA. Despite a rougher filament surface prior to production, recycled PLA exhibited a surface morphology similar to that of pure PLA after printing, influenced by the processing parameters. Furthermore, SEM findings indicated that the Ra parameter predominantly reflects macro-scale surface topography, while local microstructural heterogeneity can be better characterized by complementary roughness parameters such as Rz. These findings support optimizing printing conditions to improve surface quality and more widespread use of sustainable FDM filaments in applications where surface roughness is critical. Full article