Search Results (31)

Against the backdrop of global energy transition and strict environmental regulations, supercritical carbon dioxide (scCO₂) fracturing and oil displacement technologies have emerged as pivotal green approaches in shale gas exploitation, offering the dual advantages of zero water consumption and carbon sequestration. However, the inherent low viscosity of scCO₂ severely restricts its sand-carrying capacity, fracture propagation efficiency, and oil recovery rate, necessitating the urgent development of high-performance thickeners. The current research on scCO₂ thickeners faces a critical trade-off: traditional fluorinated polymers exhibit excellent philicity CO₂, but suffer from high costs and environmental hazards, while non-fluorinated systems often struggle to balance solubility and thickening performance. The development of new thickeners primarily involves two directions. On one hand, efforts focus on modifying non-fluorinated polymers, driven by environmental protection needs—traditional fluorinated thickeners may cause environmental pollution, and improving non-fluorinated polymers can maintain good thickening performance while reducing environmental impacts. On the other hand, there is a commitment to developing non-noble metal-catalyzed siloxane modification and synthesis processes, aiming to enhance the technical and economic feasibility of scCO₂ thickeners. Compared with noble metal catalysts like platinum, non-noble metal catalysts can reduce production costs, making the synthesis process more economically viable for large-scale industrial applications. These studies are crucial for promoting the practical application of scCO₂ technology in unconventional oil and gas development, including improving fracturing efficiency and oil displacement efficiency, and providing new technical support for the sustainable development of the energy industry. This study innovatively designed an amphiphilic modified amino silicone oil polymer (MA-co-MPEGA-AS) by combining maleic anhydride (MA), methoxy polyethylene glycol acrylate (MPEGA), and amino silicone oil (AS) through a molecular bridge strategy. The synthesis process involved three key steps: radical polymerization of MA and MPEGA, amidation with AS, and in situ network formation. Fourier transform infrared spectroscopy (FT-IR) confirmed the successful introduction of ether-based CO₂-philic groups. Rheological tests conducted under scCO₂ conditions demonstrated a 114-fold increase in viscosity for MA-co-MPEGA-AS. Mechanistic studies revealed that the ether oxygen atoms (Lewis base) in MPEGA formed dipole–quadrupole interactions with CO₂ (Lewis acid), enhancing solubility by 47%. Simultaneously, the self-assembly of siloxane chains into a three-dimensional network suppressed interlayer sliding in scCO₂ and maintained over 90% viscosity retention at 80 °C. This fluorine-free design eliminates the need for platinum-based catalysts and reduces production costs compared to fluorinated polymers. The hierarchical interactions (coordination bonds and hydrogen bonds) within the system provide a novel synthetic paradigm for scCO₂ thickeners. This research lays the foundation for green CO₂-based energy extraction technologies. Full article

To enhance the efficiency of flue gas purification from straw combustion, a combined approach using the ammonia method and electrostatic charged spray was investigated. This study investigated the charging characteristics of atomized droplets and their impact on flue gas purification. The results show that the charge-to-mass ratio of droplets increases and then decreases as charging voltages increase. At a constant voltage, the ratio increases with higher ammonia concentrations and shows a gradual increase with higher spray pressures. For flue gases from three common straw combustion sources, the average dust removal rate at 8 kV was 2.5 to 3 times higher than at 0 kV. Under the 8 kV condition with a 10% ammonia solution, the NO removal rate was approximately 4.7 times, and the NO₂ removal rate was 2.8 times compared to water alone. Particulate matter, NO, and NO₂ removal rates were 61.2%, 88.6%, and 88.1%, respectively, at a spray pressure of 0.5 MPa, 8 kV charging voltage, and 10% ammonia concentration. This study provides an experimental foundation for developing high-efficiency flue gas purification systems for straw combustion. Full article

With the widespread application of ozone technology in agricultural plant protection, developing an ozonated water atomizer that integrates efficient mixing and precise spraying has been recognized as a significant challenge. Swirling flow is considered a method to enhance hydrodynamics and mass transfer in gas–liquid mixing. This study innovatively combines an axial nozzle with a swirling mixing chamber, utilizing the negative pressure generated by the high-speed central airflow at the nozzle throat as the driving force for swirling mixing and initial atomization, completing mass transfer and preliminary atomization before the formation of the mist, thereby improving gas–liquid contact and mass transfer efficiency. Through numerical simulations, the impact of geometric parameters at key locations on the internal flow of the atomizer was analyzed. The optimized inlet diameter of the atomizer was found to be 9 mm, with a throat length of 3 mm and a self-priming hole diameter of 1.5 mm. Experimental results on droplet size and ozone droplet concentration verified that at the optimal spraying pressure of 0.6 MPa, a concentration of up to 3.73 mg·L⁻¹ with an average droplet size of 102 µm, evenly distributed, could be generated at a distance of 40 cm from the target. This work provides a technological framework for advancing precision ozone-based plant protection, aligning with global efforts to reduce agrochemical footprints through innovative application systems. It offers theoretical guidance and data support for the development and design of high-efficiency ozone atomizers in agricultural applications, aiming to minimize the use of agricultural chemicals and promote the growth of green plant protection technologies. Full article

Solvents play a crucial role in ion–molecule reactions and have been used to control the outcome effectively. However, little is known about how solvent molecules affect atomic-level mechanisms. Therefore, we executed direct dynamics simulations of the HO⁻(H₂O_w) + CH₃CH₂Br system to elucidate the dynamics behavior of chemical reactions in a microsolvated environment and compared them with previous gas-phase data. Our results show that the presence of a single water solvent molecule significantly suppresses the direct mechanism, reducing its ratio from 0.62 to 0.18, thereby promoting the indirect mechanism. Spatial effects and prolonged ion–molecule collisions combine to drive this mechanism shift. Among them, water molecules impede the reactive collisions of HO⁻ and CH₃CH₂Br, while at the same time, the attractive interaction of hydrogen bonds between ions and molecules produces long-lived intermediates that favor the indirect mechanism. On the other hand, microsolvation also affects the reaction preference of the S_N2 and E2 channels, which is more conducive to stabilizing the transition state of the S_N2 channel due to the difference in solute–solvent interactions, thus increasing the competitiveness of this pathway. These results emphasize the profound influence of solvent molecules in regulating reaction selectivity and underlying microscopic mechanisms in more complex systems. Full article

The wet electrostatic precipitator (WESP) is crucial for the ultra-purification of blast furnace gas in gas-fired generator units. To address issues like high water consumption, poor atomization leading to spark discharge, and uneven water mist distribution, a water mist testing system using a laser particle-size analyzer was established. Eight spray nozzles were tested to identify the optimal atomization performance and operating parameters. The effect of chemical agglomeration agents on nozzle atomization and particle capture efficiency was also examined. The results show that the atomization effect was the best when the operating water pressure was 0.5 MPa. The D₅₀ of the blast furnace dust increased from 8.529 μm to 20.30 μm after electrostatic precipitation when the 1/8 rotating core nozzles were installed in the WESP, and the proportion of dust particles whose diameter is ≤5 μm decreased by 20.09% compared with the dust emitted from the inlet. The total dust removal efficiency reached 83.41%. With chemical agglomeration, the D₅₀ reached 24.88 μm, and removal efficiency rose to 96.98%. Among the tested nozzles, the 1/8 rotating core nozzle was the most effective, combining superior atomization, maximum dust removal efficiency, and minimal water consumption, making it ideal for blast furnace gas purification. Full article

The catalytic conversion of carbon dioxide (CO₂) to methane (CH₄) through the “Sabatier reaction”, also known as CO₂ methanation, presents a promising avenue for establishing a closed carbon loop. However, the competitive reverse water gas shift (RWGS) reaction severely limits CH₄ production at lower temperatures; therefore, developing highly efficient and selective catalysts for CO₂ methanation is imperative. In this regard, we have developed a novel nanocatalyst comprising atomic scale Mn₂O₃ species decorated in the defect sites of TiO₂-supported Ni-hydroxide nanoparticles with abundant oxygen vacancies (hereafter denoted as NiMn-1). The as-prepared NiMn-1 catalyst initiates the CO₂ methanation at a temperature of 523 K and delivers an optimal CH₄ production yield of 21,312 mmol g⁻¹ h⁻¹ with a CH₄ selectivity as high as ~92% at 573 K, which is 45% higher as compared to its monometallic counterpart Ni-TiO₂ (14,741 mmol g⁻¹ h⁻¹). Physical investigations combined with gas chromatography analysis corroborate that the exceptional activity and selectivity of the NiMn-1 catalyst stem from the synergistic cooperation between adjacent active sites on its surface. Specifically, the high density of oxygen vacancies in Ni-hydroxide and adjacent Mn₂O₃ domains facilitate CO₂ activation, while the metallic Ni domains trigger H₂ splitting. We envision that the obtained results pave the way for the design of highly active and selective catalysts for CO₂ methanation. Full article

This study investigates the impact of vapour-phase precursor flow rates—specifically those of trimethylaluminum (TMA) and deionized water (H₂O)—on the deposition of aluminum oxide (Al₂O₃) thin films through atomic layer deposition (ALD). It explores how these flow rates influence film growth kinetics and surface reactions, which are critical components of the ALD process. The research combines experimental techniques with a zero-dimensional theoretical model, designed specifically to simulate the deposition dynamics. This model integrates factors such as surface reactions and gas partial pressures within the ALD chamber. Experimentally, Al₂O₃ films were deposited at varied TMA and H₂O flow rates, with system conductance guiding these rates across different temperature settings. Film properties were rigorously assessed using optical reflectance methods and attenuated total reflectance-Fourier transform infrared (ATR-FTIR) spectroscopy. The experimental findings revealed a pronounced correlation between precursor flow rates and film growth. Specifically, at 150 °C, film thickness reached saturation at a TMA flow rate of 60 sccm, while at 200 °C, thickness peaked and then declined with increasing TMA flow above this rate. Notably, higher temperatures generally resulted in thinner films due to increased desorption rates, whereas higher water flow rates consistently produced thicker films, emphasizing the critical role of water vapour in facilitating surface reactions. This integrative approach not only deepens the understanding of deposition mechanics, particularly highlighting how variations in precursor flow rates distinctly affect the process, but also significantly advances operational parameters for ALD. These insights are invaluable for enhancing the application of ALD technologies across diverse sectors, including microelectronics, photovoltaics, and biomedical coatings, effectively bridging the gap between theoretical predictions and empirical results. Full article

Although nano SiO₂ exhibits excellent application potential in the field of oil and gas exploration and development, such as drilling fluid, enhanced oil/gas recovery, etc., it is prone to agglomeration and loses its effectiveness due to the action of cations in saline environments of oil and gas reservoirs. Therefore, it is crucial to study the mechanism of the change in energy between nano SiO₂ and cations for its industrial application. In this paper, the effect of cations (Na⁺, K⁺, Ca²⁺, and Mg²⁺) on the surface energy of nano SiO₂ particles is investigated from the perspective of molecular motion and electronic change by density functional theory. The results are as follows: Due to the electrostatic interactions, cations can migrate towards the surface of nano SiO₂ particles. During the migration process, monovalent cations are almost unaffected by water molecules, and they can be directly adsorbed on the surface by nano SiO₂ particles. However, when divalent cations migrate from a distance to the surface of nano SiO₂ particles, they can combine with water molecules to create an energy barrier, which can prevent them from moving forward. When divalent cations break through the energy barrier, the electronic kinetic energy between them and nano SiO₂ particles changes more strongly, and the electrons carried by them are more likely to break through the edge of the atomic nucleus and undergo charge exchange with nano SiO₂ particles. The change in interaction energy is more intense, which can further disrupt the configuration stability of nano SiO₂. The interaction energy between cations and nano SiO₂ particles mainly comes from electrostatic energy, followed by Van der Waals energy. From the degree of influence of four cations on nano SiO₂ particles, the order from small to large is as follows: K⁺ < Na⁺ < Mg²⁺ < Ca²⁺. The research results can provide a theoretical understanding of the interaction between nano SiO₂ particles and cations during the application of nano SiO₂ in the field of oil and gas exploration and development. Full article

Aluminum (Al) placed in hot water (HW) at 90 °C is roughened due to its reaction with water, forming Al hydroxide and Al oxide, as well as releasing hydrogen gas. The roughened surface is thus hydrophilic and possesses a hugely increased surface area, which can be useful in applications requiring hydrophilicity and increased surface area, such as atmospheric moisture harvesting. On the other hand, when using HW to roughen specified areas of an Al substrate, ways to protect the other areas from HW attacks are necessary. We demonstrated that self-assembled monolayers (SAMs) of a fluorinated phosphonic acid (FPA, CF₃(CF₂)₁₃(CH₂)₂P(=O)(OH)₂) derivatized on the native oxide of an Al film protected the underneath metal substrate from HW attack. The intact wettability and surface morphology of FPA-derivatized Al subjected to HW treatment were examined using contact angle measurement, and scanning electron microscopy and atomic force microscopy, respectively. Moreover, the surface and interface chemistry of FPA-derivatized Al before and after HW treatment were investigated by time-of-flight secondary ion mass spectrometry (ToF-SIMS), verifying that the FPA SAMs were intact upon HW treatment. The ToF-SIMS results therefore explained, on the molecular level, why HW treatment did not affect the underneath Al at all. FPA derivatization is thus expected to be developed as a patterning method for the formation of hydrophilic and hydrophobic areas on Al when combined with HW treatment. Full article

Dielectric barrier discharge (DBD) plasma surface modification has certain aging effect. This article studies the aging effect of plasma (DBD) on the surface modification of carbon fibers. The test results show that plasma (DBD) treatment reduces the impurity particles on the surface of carbon fibers and makes the surface texture coarser. In addition, there is no significant change. After plasma (DBD) treatment, the content of C–O–C, C–O and C=O on the surface of carbon fibers increased from 3.20%, 7.76% and 1.64% to 7.06%, 21.50 and 6.08%, respectively. This is due to the high-energy particle bombardment of the fiber surface, which forms activated carbon atoms on the surface. The free electrons of these activated carbon atoms combine with ionized oxygen in the air. However, with the passage of time, the content of C–O–C, C–O and C=O gradually decreases to 3.31%, 8.57% and 1.77%, respectively. This is because some functional groups formed on the treated carbon fiber surface are not firmly bound, and some of these functional groups containing O₂ groups will combine with surrounding substances through irreversible chemical oxidation reactions to produce CO₂, which leaves the carbon fiber surface as a gas. The treated carbon fibers will immediately become hydrophilic, and the water contact angle decreases from 148.71° to 0°. With the passage of time, the water contact angle gradually increases to 118.16°, and the hydrophobicity recovers. Full article

The conventional liquid acid has several shortcomings in the acidizing process of fractured-vuggy carbonate reservoirs, including high filtration loss, fast reaction rate, high friction resistance, and difficult flowback. To address these issues, a new atomizing acid acidizing technology is proposed, combining the gas injection development practice from the fractured-vuggy carbonate reservoir in the Tahe oilfield. The laboratory experiments were conducted to optimize the type and concentration of atomized acid, iron ion stabilizer, corrosion inhibitor, and atomization stabilizer. The acid atomization rate was evaluated under different combinations of gas and liquid injection flows using a self-made atomized acid well migration simulator, and the best atomization scheme was selected. Furthermore, a kinetic experiment for the acid–rock reaction was carried out to evaluate the retarding performance of the atomized acid. The optimized formula for the atomizing acid system consists of 15~25% hydrochloric acid, 0.005% atomizing stabilizer (AEO-7), 1% iron ion stabilizer (EET), 1.5% corrosion inhibitor (EEH-160), and water. The optimal gas and acid injection scheme is gas injection at 2m3/min and acid injection at 10 mL/min, which maintains an atomization rate of over 80% after the acid mist migrates through the wellbore. Compared with gelling acid, the acid–rock reaction rate of atomized acid is 8.5, 9.1, and 10.6 times slower under acid concentrations of 15%, 20%, and 25% respectively. The retarding effect of atomized acid is superior, facilitating etching and initiating underdeveloped gas drive channels and thereby increasing the probability of gas communication with new reservoirs. The research findings presented in this paper establish a theoretical foundation for the practical implementation of the atomized acid acidizing process in the field. Full article

This study assesses the effects of different polytetrafluoroethylene (PTFE) particle sizes and concentrations on the performance of dual-layer membranes in direct contact membrane distillation (DCMD). Specifically, particle sizes of 0.5 μm, 1 μm, and 6 μm were systematically evaluated at concentrations of 0 wt%, 2 wt%, 4 wt%, and 6 wt%. Comprehensive analyses, including scanning electron microscopy (SEM), liquid entry pressure (LEP), contact angle, thermogravimetric analysis (TGA), mercury intrusion porosimetry (MIP), atomic force microscopy (AFM), permeate flux, nitrogen gas permeation, and salt rejection, were employed to characterize the membranes. Under conditions of a feed temperature of 70 °C and a salt concentration of 8000 ppm for a 24 h duration, the results clearly indicated that a 0.5 μm PTFE particle size combined with a 6 wt% concentration exhibited the highest performance. This configuration achieved a permeate flux of 11 kg·m²/h and a salt rejection rate of 99.8%. The outcomes of this research have significant implications for the optimization of membranes used in DCMD applications, with potential benefits for sustainable water treatment and energy conservation. Full article

This work aimed to clarify the effects of gum arabic (GA) on the morphology and properties of ovotransferrin fibrils (OVTFs). By constructing OVTF–GA complexes and exploring the dispersion stability, turbidity and the ζ-potential of the complexes, the optimum mass ratio of OVTFs to GA and pH for complex formation were confirmed as being 1:1 and pH 4.6, respectively. The interaction between OVTFs and GA was determined to be predominantly driven by electrostatic attraction. The OVTF–GA complexes exhibited a knot-like structure when observed using atomic force microscopy. Then, OVTFs and OVTF–GA complexes were compared in terms of contact angle, surface hydrophobicity and dynamic interfacial tension. The combination of OVTFs and GA decreased the contact angle of OVTFs from 80.85° to 70.36°. In comparison with OVTFs, OVTF–GA complexes reduced the oil–water interfacial tension to a lower level (8.14 mN/m). Furthermore, the capacities of OVTF–GA complexes in stabilizing emulsions were explored. OVTF–GA complex-stabilized oleogel-based Pickering emulsion (OGPE) was constructed, and OVTF-stabilized oleogel-based Pickering emulsion (OPE) was used as the control. OGPE had a higher emulsified phase volume fraction (EPVF) and stability index (SI). The EPVF of OGPE was 100.0% and 99.4% before and after one-month storage, respectively, compared with 98.3% and 95.7% of OPE. This work can provide some useful references for the design of biopolymers with novel structures composed of protein fibrils and polysaccharides, which may also help to construct and apply protein fibril–polysaccharide complexes under specific needs. Full article

The paper discusses the development of a multiscale computational model for predicting the permeability of multilayer protective films consisting of multiple polymeric and hybrid layers containing clay minerals as fillers. The presented approach combines three levels of computation: continuous, full atomic, and quantitative structure–property correlations (QSPR). Oxygen and water are chosen as penetrant molecules. The main predictions are made using the continuum model, which takes into account the real scales of films and nanoparticles. It is shown that reliable predictions of the permeability coefficients can be obtained for oxygen molecules, which is not always possible for water. The latter requires the refinement of existing QSPR methods and interatomic interaction potentials for the atomistic level of calculations. Nevertheless, we show that the maximum effect on permeability reduction from the addition of clay fillers to the hybrid layer can be achieved by using nanoparticles with large aspect ratios and a high degree of orientational order. In addition, the use of the hybrid layer should be combined with the use of polymer layers with minimal oxygen and water permeability. The constructed model can be used to improve the properties of protective coatings for food and drug storage and to regulate the gas permeability of polymeric materials. Full article

The 25Cr7Ni stainless steel alloy system is gaining increasing interest in the oil and gas industry because of its combination of high strength and corrosion resistance properties. However, very few studies on the effects of starting powder attributes and chemical composition on the as-printed properties of 25Cr7Ni stainless steel fabricated through laser-powder bed fusion (L-PBF) exist in the literature. This study examined the influence of powder attributes and chemical composition on the samples from gas atomized and water atomized 25Cr7Ni stainless steel powders, fabricated through L-PBF, on their as-printed microstructure and properties. The mechanical properties that were examined included ultimate tensile strength (UTS), elongation (%), and hardness. The corrosion behavior was also studied using linear sweep voltammetry in 3.5 wt.% NaCl solution. The evolved phases were characterized using optical and scanning electron microscopy, as well as through X-ray diffraction. The gas atomized powders, with their spherical and uniform morphology, yielded as-printed parts of higher relative densities when compared to water atomized powders, with irregular morphology due to better powder bed compaction. The higher densification obtained in the L-PBF samples from gas atomized powders translated into the highest UTS, hardness, and yield strength among the L-PBF samples from water atomized powders and wrought–annealed 25Cr7Ni stainless steel. The presence of higher amounts of N and Mn in the chemical composition of the gas atomized powders over water atomized powders promoted the presence of retained austenite in the corresponding L-PBF samples. Higher amounts of Mo, combined with austenite content, yielded a higher corrosion resistance in the L-PBF samples from the gas atomized powder than in the L-PBF samples from the water atomized powders. The latter part of the work is focused on the evaluation of simulation parameters for analyzing the fabrication procedure for the L-PBF process using Simufact software. For a given set of process parameters, Simufact provides the distortion and internal stresses developed in the printed parts as output. The present study sought to evaluate the process simulation by comparing the experimental observations in terms of the part distortion achieved in a stainless steel cube fabricated through L-PBF with Simufact process simulation obtained using the same set of process parameters. Full article