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Keywords = focused ion beam—scanning electron microscopy (FIB-SEM)

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36 pages, 49249 KB  
Article
Citrate Transporter NaCT and Enamel Mineralization: The Slc13a5R337* Mouse Model
by Charles E. Smith, James P. Simmer, Tian Liang, Yuanyuan Hu, Olamide Animasahun, Ajay Shankaran, Deepak Nagrath, Hong Zhang, Ravi Prakash, Chuhua Zhang, Lauren E. Surface, Jie Ren Gerald Har, Julian Zora, Hui Li and Jan Ching-Chun Hu
Int. J. Mol. Sci. 2026, 27(16), 7129; https://doi.org/10.3390/ijms27167129 - 9 Aug 2026
Viewed by 340
Abstract
Solute Carrier Family 13 Member 5 (SLC13A5) encodes the sodium-dependent citrate cotransporter NaCT, which mediates citrate transport across cell membranes. Pathogenic variants in SLC13A5 cause developmental and epileptic encephalopathy 25 with amelogenesis imperfecta, DEE25; OMIM #615905, a debilitating autosomal recessive disorder. [...] Read more.
Solute Carrier Family 13 Member 5 (SLC13A5) encodes the sodium-dependent citrate cotransporter NaCT, which mediates citrate transport across cell membranes. Pathogenic variants in SLC13A5 cause developmental and epileptic encephalopathy 25 with amelogenesis imperfecta, DEE25; OMIM #615905, a debilitating autosomal recessive disorder. To better define the role of NaCT in ameloblast function and enamel mineralization, we used CRISPR/Cas9 genome editing to generate Slc13a5R337* knock-in mice that terminate NaCT translation at the Arg337 codon, which is homologous to the human SLC13A5R333* variant associated with DEE25. We compared enamel phenotypes among wild-type, Slc13a5+/+; heterozygous, Slc13a5+/R337*; and homozygous, Slc13a5R337*/R337* mice using light microscopy, in situ hybridization, immunohistochemistry, backscattered scanning electron microscopy (bSEM); and focused ion beam–scanning electron microscopy (FIB-SEM) with quantitative imaging of organelles and matrix. Citrate bioassays were performed on serum, long bones, such as the femur and tibia, and developing mouse first molars, including enamel organ epithelium, mineralized tooth matrix, and pulp mesenchyme, to assess citrate levels during the presecretory, secretory, and maturation stages of enamel formation. In addition, first molars collected at postnatal days 0, 3, 5, and 12 were analyzed to characterize glycolytic and TCA cycle-related metabolic signatures. Homozygous Slc13a5R337*/R337* mice exhibited severe defects during the secretory and maturation stages of amelogenesis. Most notably, Slc13a5R337*/R337* ameloblasts failed to develop a Tomes’ process, detached from the enamel matrix surface, and produced a thin, poorly mineralized crust on the dentin surface rather than organized enamel ribbons. Despite the absence of normal enamel deposition, ameloblasts initially appeared viable and did not become dysplastic until the late secretory stage. Cellular and subcellular analyses revealed increased secondary lysosomes and intracellular accumulation of enamel matrix proteins, consistent with impaired matrix processing or secretion. Citrate concentrations were elevated in serum and long bones at both 7 and 35 weeks of age. Citrate was elevated in secretory-stage Slc13a5R337*/R337* molars at days 0 and 3, the enamel organ epithelium (including ameloblasts), the pulp mesenchyme (including odontoblasts), and mineralizing dentin and enamel matrices. These levels gradually declined at day 5 and into the enamel maturation stage (day 12). GC-MS-based analysis of central carbon metabolites revealed increased intracellular accumulation of citrate, malate, and pyruvate, suggesting altered energy metabolism and reduced metabolic efficiency in Slc13a5R337*/R337* mice. Together, these findings indicate that loss of NaCT function in the ameloblasts causes citrate accumulation, which impairs hydroxyapatite formation. Consequently, only a thin, structurally defective mineral crust forms on the dentin surface, while mineral nodules develop ectopically within the maturation-stage enamel organ epithelium. We conclude that regulating citrate concentration is essential for proper appositional growth of enamel. Full article
(This article belongs to the Special Issue Transporters in Health and Disease)
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19 pages, 14943 KB  
Article
Photochemical Decomposition and Aging-Induced Recrystallization in MAPLE-Deposited PLCL-PEG-PLCL Thin Films
by Simona Brajnicov, Valentina Dinca, Anca Florina Bonciu, Valentina Marascu, Antoniu Moldovan, Maria Dinescu and Catalin-Daniel Constantinescu
Coatings 2026, 16(7), 787; https://doi.org/10.3390/coatings16070787 - 1 Jul 2026
Viewed by 1067
Abstract
The long-term stability of biodegradable polymer coatings deposited by matrix-assisted pulsed laser evaporation (MAPLE) remains insufficiently understood, particularly under ultraviolet irradiation conditions where photochemical effects may accompany material transfer. In this work, thin films of poly(lactide-co-caprolactone)-block-poly(ethyleneglycol)-block-poly(lactide-co-caprolactone), also known as PLCL-PEG-PLCL, are deposited from [...] Read more.
The long-term stability of biodegradable polymer coatings deposited by matrix-assisted pulsed laser evaporation (MAPLE) remains insufficiently understood, particularly under ultraviolet irradiation conditions where photochemical effects may accompany material transfer. In this work, thin films of poly(lactide-co-caprolactone)-block-poly(ethyleneglycol)-block-poly(lactide-co-caprolactone), also known as PLCL-PEG-PLCL, are deposited from chloroform solutions by UV-MAPLE using a nanosecond Nd:YAG laser operating at 266 nm over a wide laser fluence range (0.25–0.9 J/cm2). The effect of laser fluence on the morphological, structural, and chemical evolution of the coatings is investigated by atomic force microscopy (AFM), scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR), energy-dispersive X-ray spectroscopy (EDS), focused ion beam scanning electron microscopy (FIB-SEM), and X-ray diffraction (XRD). At low laser fluence, relatively homogeneous coatings are obtained while largely preserving the characteristic functional groups of the triblock copolymer. Increasing the laser fluence progressively induces surface restructuring phenomena, including droplets, wrinkles, and the appearance of highly symmetric faceted structures. These entities develop preferentially in samples deposited at elevated fluence and frequently appear only after prolonged aging under ambient conditions, revealing delayed recrystallization behaviour associated with metastable species generated during the deposition process. EDS analyses reveal localized chlorine enrichment within the faceted structures, while FIB-SEM investigations show porous internal morphologies. XRD confirms that the polymer matrix remains predominantly amorphous. The combined observations suggest that UV-MAPLE deposition from chloroform involves not only physical material transfer but also photochemical processes that promote decomposition, recombination, and delayed crystallization phenomena. A phenomenological model describing the successive stages of surface evolution, aging, and recrystallization is proposed. These results provide new insight into the long-term evolution of laser-deposited biodegradable polymer coatings and highlight the importance of solvent selection and processing conditions in determining their stability. Full article
(This article belongs to the Section Thin Films)
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18 pages, 10219 KB  
Perspective
Focused-Ion-Beam Artifacts and Evidence Reliability in Advanced Microscopy of Energy Materials
by Chen Chen, Liangjuan Gao, Jiaqi Jia and Zhao Ding
Molecules 2026, 31(12), 2148; https://doi.org/10.3390/molecules31122148 - 18 Jun 2026
Viewed by 527
Abstract
Focused-ion-beam scanning electron microscopy (FIB-SEM) provides site-specific access to buried interfaces, particle interiors, porous electrode architectures, and localized degradation regions in energy materials. This capability is particularly valuable for rechargeable batteries, solid-state ion conductors, alkali-metal electrodes, and reactive solid–liquid interfaces, where the structures [...] Read more.
Focused-ion-beam scanning electron microscopy (FIB-SEM) provides site-specific access to buried interfaces, particle interiors, porous electrode architectures, and localized degradation regions in energy materials. This capability is particularly valuable for rechargeable batteries, solid-state ion conductors, alkali-metal electrodes, and reactive solid–liquid interfaces, where the structures governing transport and failure are rarely exposed at a free surface. However, the preparation and imaging steps that reveal these regions may also alter them. Ion milling, environmental transfer, vacuum exposure, scanning electron microscopy (SEM), cryogenic handling, transmission electron microscopy (TEM), scanning transmission electron microscopy (STEM), energy-dispersive X-ray spectroscopy (EDS), electron energy-loss spectroscopy (EELS), and atom probe tomography (APT) can each modify local morphology, chemistry, or phase state. These effects are especially important when the intended evidence involves light elements, metastable phases, nanoscale coatings, reactive interphases, volatile species, or ion-conducting materials. This perspective develops a claim-specific framework for evaluating such results. Preparation- and imaging-induced changes are related to the material feature being interpreted and to the minimum control needed to distinguish the two origins. For porous electrodes, the relevant outputs include pore volume, connectivity, tortuosity, crack geometry, phase fraction, and active surface area. For reactive interfaces and solid electrolytes, the critical questions concern alkali-metal redistribution, surface amorphization, light-element contrast, implanted-species chemistry, and beam-induced phase formation. The discussion further compares conventional Ga-FIB, cryogenic FIB, Xe plasma FIB, low-energy Ar+ polishing, broad-ion-beam preparation, ultramicrotomy, and repeated particle-oriented FIB workflows. Reliable interpretation requires the preparation route, transfer conditions, imaging dose, analytical acquisition, and claim-specific controls to be reported together with the final microscopy result. Full article
(This article belongs to the Special Issue Emerging Multifunctional Materials for Next-Generation Energy Systems)
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21 pages, 10398 KB  
Article
Deep Learning-Based Segmentation and Spatial Distribution Characteristics of Coal Matrix Pores in FIB-SEM Images
by Cuixia Wang, Zerun Chang, Lanhua Zhao, Dongliang Xu, Jingdan Qiao, Jikun Liu and Yu Shi
Processes 2026, 14(12), 1888; https://doi.org/10.3390/pr14121888 - 10 Jun 2026
Viewed by 356
Abstract
Coal matrix pores are critical sites for gas storage and migration, ensuring effective gas drainage, safe coal mining and reliable evaluation of pore structures. To investigate coal matrix pore characteristics, this study examines coal samples from the Xiaobaodang and Sangshuping collieries (Samples 1 [...] Read more.
Coal matrix pores are critical sites for gas storage and migration, ensuring effective gas drainage, safe coal mining and reliable evaluation of pore structures. To investigate coal matrix pore characteristics, this study examines coal samples from the Xiaobaodang and Sangshuping collieries (Samples 1 and 2, respectively) using focused ion beam scanning electron microscopy. Datasets were developed through systematic data acquisition, preprocessing and labelling, and the MDFA-DeepLabv3+ model was trained for pore segmentation. Spatial pore size distribution characteristics were derived by integrating 3D reconstruction theory. The final evaluation metrics yielded IoU, Dice, PA, Precision, and Recall values of 81.63%, 89.89%, 98.51%, 89.43%, and 90.34%, respectively. Sample 1 and Sample 2 have broadly similar coordination numbers, Euler numbers and tortuosity values, yet they show distinct differences in the proportion of pores by volume and total pore quantity. These findings provide a theoretical basis for the accurate evaluation of coal matrix pore characteristics and the optimisation of gas drainage design. Full article
(This article belongs to the Section Energy Systems)
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25 pages, 36295 KB  
Article
Differences in Reservoir Characteristics of Organic-Rich Deep-Water Shelf Shale with Variable Maturities
by Xianglong Fang, Yidong Cai, Longyong Shu, Zhonggang Huo, Ping Gao, Yujing Qian and Qixian Li
Processes 2026, 14(11), 1778; https://doi.org/10.3390/pr14111778 - 29 May 2026
Viewed by 395
Abstract
Organic-rich shales in China’s deep-water shelf environments possess significant shale gas resource potential. To investigate the reservoir development characteristics of deep-water shelf shale, 143 shale samples were collected from the low-maturity Xiamaling Formation in the Zhangjiakou area and the high to over-mature Wufeng–Longmaxi [...] Read more.
Organic-rich shales in China’s deep-water shelf environments possess significant shale gas resource potential. To investigate the reservoir development characteristics of deep-water shelf shale, 143 shale samples were collected from the low-maturity Xiamaling Formation in the Zhangjiakou area and the high to over-mature Wufeng–Longmaxi Formations in the southeastern margin of the Sichuan Basin. Basic analytical methods, including X-ray diffraction (XRD), total organic carbon (TOC) analysis, rock pyrolysis, and solid bitumen reflectance measurements, were employed alongside advanced reservoir characterization techniques such as field-emission scanning electron microscopy (FE-SEM), low-pressure CO2/N2 physisorption, mercury intrusion porosimetry (MIP), and focused ion beam scanning electron microscopy (FIB-SEM). This study focuses on the petrographical, geochemical, and microscopic pore structure characteristics of these marine shales. The results indicate that the mineral composition of deep-water shelf sedimentary shale is dominated by quartz, clay minerals, feldspar, calcite, dolomite, apatite, and pyrite, with quartz being the most abundant. The Xiamaling Formation shales, at low maturity, are relatively rich in siliceous components, while the high to over-mature Wufeng and Longmaxi Formation shales are richer in carbonate components. The kerogen type of organic matter in the Xiamaling Formation is primarily Types II1 and II2, whereas the Wufeng–Longmaxi shales are predominantly Types I and II1. TOC content is highest in the Wufeng Formation, followed by the Longmaxi Formation, with the Xiamaling Formation exhibiting the lowest TOC levels. Pore development in the Wufeng and Longmaxi shales is significantly superior to that in the Xiamaling shales. Overall, the Wufeng and Longmaxi Formations demonstrate more favorable pore characteristics and hydrocarbon generation potential compared to the Xiamaling Formation. The Wufeng and Longmaxi Formations’ shales will be the key targets for shale gas exploration in the future. The findings of this study contribute to the understanding and development of theories of marine shale gas accumulation in China and hold both theoretical and practical significance for the efficient and rational exploitation of shale oil and gas resources. Full article
(This article belongs to the Section Energy Systems)
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25 pages, 24380 KB  
Article
Effect of Pulsed Substrate Bias on the Micromechanical Properties, Edge Integrity, and Machining Performance of Cathodic Arc AlTiN Coatings
by Victor Saciotto, Joern Kohlscheen and Stephen Veldhuis
Coatings 2026, 16(6), 639; https://doi.org/10.3390/coatings16060639 - 25 May 2026
Viewed by 745
Abstract
Controlling deposition parameters is fundamental to obtaining the desired properties of cathodic arc physical vapor deposition (PVD) coatings. Achieving uniform coatings on tools with complex, sharp geometries remains a significant challenge due to localized ion flux concentration. Pulsing the substrate bias is an [...] Read more.
Controlling deposition parameters is fundamental to obtaining the desired properties of cathodic arc physical vapor deposition (PVD) coatings. Achieving uniform coatings on tools with complex, sharp geometries remains a significant challenge due to localized ion flux concentration. Pulsing the substrate bias is an effective way of controlling deposition energy. However, while widely used in cathodic arc PVD, the relationship between the actual bias waveform, coating integrity on sharp tool geometries, and resulting machining performance has not been systematically established. This study investigates the effect of pulsed bias duty cycle (20% to 90%) and frequency (1 to 20 kHz) on the microstructural evolution, residual stress state, and machining performance of AlTiN coated tools. Real-time oscilloscope measurements demonstrated that system inductance and capacitance significantly distort the ideal bias waveform. Microstructural analysis via Focused Ion Beam/Scanning Electron Microscopy (FIB/SEM) cross-sectioning confirmed that all bias parameters generated a dense microstructure. While pulse frequency had no significant influence on micromechanical properties or residual stress states, the duty cycle was the dominant variable. High-energy deposition (90% duty cycle) increased hardness to 33.9 GPa but generated severe compressive residual stresses (−5.2 GPa). This extreme compressive stress led to catastrophic edge delamination on sharp solid carbide endmills. Conversely, a low-energy 20% duty cycle generated a coating with lower hardness (29.4 GPa) and a near-neutral stress state (0.5 GPa), effectively preserving the edge integrity. Unlike the endmills, the turning inserts maintained their edge integrity across all deposition conditions. During the high-speed (350 m/min) dry turning of AISI 304 stainless steel, all evaluated coatings exhibited comparable tool life and cutting forces. Wear progression was characterized by rake cratering, combined with abrasion and adhesion-induced attrition on the flank. The results indicate that tool life in this extreme environment is governed primarily by high-temperature thermo-chemical stability rather than initial room-temperature hardness. Lower-energy pulsed bias deposition therefore represents a robust strategy for coating a wide range of tool geometries, delivering equivalent high-speed machining performance while preventing stress-induced delamination on sharp features. Full article
(This article belongs to the Special Issue Tribology of Coatings and Surface Layers)
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13 pages, 6798 KB  
Perspective
Recent Advances in FIB-SEM for Microstructural Characterization of Metallic Materials
by Yi Qiao and Yong Zhang
Materials 2026, 19(9), 1818; https://doi.org/10.3390/ma19091818 - 29 Apr 2026
Viewed by 1074
Abstract
Since its introduction, focused ion beam (FIB) technology has expanded from micro/nanofabrication in the semiconductor industry to the field of multimodal characterization of metallic material microstructures. This article systematically reviews the latest research advances in FIB-SEM technology in the field of metallic materials [...] Read more.
Since its introduction, focused ion beam (FIB) technology has expanded from micro/nanofabrication in the semiconductor industry to the field of multimodal characterization of metallic material microstructures. This article systematically reviews the latest research advances in FIB-SEM technology in the field of metallic materials science. The fundamental principles and system functions of FIB-SEM are introduced, with an emphasis on its key applications in two-dimensional and three-dimensional morphological characterization, as well as specimen preparation for transmission electron microscopy (TEM) and atom probe tomography (APT). The combined strategies of FIB-SEM with electron backscatter diffraction (EBSD), time-of-flight secondary ion mass spectrometry (TOF-SIMS), and other characterization techniques are also discussed. Current developments indicate that FIB-SEM technology is advancing toward multi-ion-source synergy and multimodal integration. In the future, combined with artificial intelligence and big data analysis, it is expected to enable high-throughput, correlative measurements of multidimensional properties at the micro scale, providing important technical support for “materials genome” research in metallic materials. Full article
(This article belongs to the Section Metals and Alloys)
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19 pages, 7998 KB  
Article
Influence of TiO2 Additive on the Tribological Performance of Bonded MoS2 Solid Lubricants
by Parastoo Fallah, Cara Hensley, Charles J. Beall, Rolf Wuthrich and Pantcho Stoyanov
Lubricants 2026, 14(5), 186; https://doi.org/10.3390/lubricants14050186 - 28 Apr 2026
Cited by 1 | Viewed by 891
Abstract
To elucidate the role of environmentally friendly oxide additives in a molybdenum disulfide (MoS2)-based solid lubricant, this study investigates the tribological behavior of a MoS2–TiO2 coating deposited via a spray-bonding process and compares it with a commercial Sb [...] Read more.
To elucidate the role of environmentally friendly oxide additives in a molybdenum disulfide (MoS2)-based solid lubricant, this study investigates the tribological behavior of a MoS2–TiO2 coating deposited via a spray-bonding process and compares it with a commercial Sb2O3-containing formulation (Everlube 620C). Interfacial characteristics and wear-related mechanisms were systematically analyzed using scanning electron microscopy (SEM), focused ion beam (FIB), Raman spectroscopy, and X-ray diffraction (XRD). The MoS2–TiO2 coating exhibited a higher steady-state coefficient of friction (0.35–0.45) and wear compared to the baseline. Its wear behavior was governed by fracture-induced three-body abrasion, driven by the hard and brittle nature of TiO2, which promotes stress concentration at particle–matrix interfaces, crack initiation, particle pull-out, and debris generation. These processes suppress the formation of a desirable MoS2-rich tribo/transfer film, leading to deformation-dominated friction. Overall, the findings indicate that the intrinsic mechanical properties and interfacial behavior of TiO2 limit its effectiveness as an additive in MoS2-based coatings, highlighting the importance of additive selection and compatibility in achieving optimal tribological performance. Notably, this study was performed at an additive volume fraction equivalent to that of Sb2O3 in Everlube 620C, serving as a foundation and indicating that further optimization of TiO2 particle size and concentration is required to achieve comparable performance. Full article
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26 pages, 13123 KB  
Article
Main Controlling Factors and Three-Dimensional Development Potential of Deep to Ultra-Deep Shale Gas in the Luzhou Area, Sichuan Basin
by Jing Li, Wenping Liu, Yadong Yang, Xunxi Qiu, Xin Gong, Hu Li, Jia He, Xing Liu, Zhi Gao, Ang Luo and Cheng Yang
Processes 2026, 14(9), 1363; https://doi.org/10.3390/pr14091363 - 24 Apr 2026
Cited by 2 | Viewed by 435
Abstract
The reservoir quality and gas-bearing properties of the Wufeng Formation–Longmaxi Formation shale vary significantly across different structural units in the Luzhou area of the Sichuan Basin. The mechanisms of shale gas enrichment, tectonic controls, and accumulation models are critical determinants of the potential [...] Read more.
The reservoir quality and gas-bearing properties of the Wufeng Formation–Longmaxi Formation shale vary significantly across different structural units in the Luzhou area of the Sichuan Basin. The mechanisms of shale gas enrichment, tectonic controls, and accumulation models are critical determinants of the potential for three-dimensional (3D) development. Integrating data from core analyses, logging interpretation, focused ion beam scanning electron microscopy (FIB-SEM), and high-resolution core scanning, this study investigates the control exerted by fracture development and tectonic activity on shale gas enrichment and preservation. A conceptual model for shale gas enrichment and accumulation is established, and the potential for 3D development of deep shale gas in the Luzhou block is evaluated. The results indicate that: (1) Reservoir heterogeneity in deep shale gas plays is jointly governed by reservoir space characteristics, diagenesis, structural position, tectonic evolution, and fracture-fluid activity. Organic-rich siliceous shales retain favorable reservoir properties, characterized by an organic matter (OM) pore-dominated pore structure, relatively high porosity and permeability, and good gas-bearing potential due to overpressure preservation. (2) Structural style exerts dominant control over the gas-bearing variability. Synclines are significantly more favorable than anticlines, with free gas migration governing the enrichment pattern. The cores and flanks of synclines form zones of high gas content due to structural integrity, whereas the gas content decreases in anticlinal areas near faults. (3) Shale gas enrichment relies on the synergistic configuration of “high organic carbon content + high-quality pore reservoir space + robust structural preservation conditions.” Well L213 in the syncline core, distant from faults, exhibits good structural integrity and preservation conditions. Free gas from structurally lower positions migrates laterally toward the flanking anticlines, with a portion preserved in the syncline flanks. Concurrently, microfractures enhance reservoir storage and permeability, rendering syncline structures more conducive to shale gas preservation. (4) The high-quality shale succession in the study area is thick and laterally continuous, characterized by “vertical stacked pay zones.” This provides an excellent geological foundation for 3D development. By optimizing the well trajectory design and employing efficient fracturing technologies, such as “intensive fracturing” combined with temporary plugging and diversion, full and balanced utilization of vertically stacked sweet spot reservoirs can be achieved, significantly enhancing the single-well productivity and estimated ultimate recovery (EUR). Full article
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11 pages, 2283 KB  
Article
Assessment of the Mechanical Performance of AlCrSiN Coating Implanted with Zr and Ta Ions
by Jing Liang, Laia Ortiz-Membrado, Raul Bonet, Jordi Orrit-Prat, Jaume Caro, Jonathan Fernández de Ara, Eluxka Almandoz, Qingdong Ruan, Ricky King-Yu Fu, Paul K. Chu, Luis Llanes and Emilio Jiménez-Piqué
Materials 2026, 19(3), 569; https://doi.org/10.3390/ma19030569 - 2 Feb 2026
Viewed by 648
Abstract
This study explores the impact of Zr and Ta ion implantation on the mechanical performance of an AlCrSiN quaternary coating deposited on a WC-Co cermet substrate. Nanoindentation tests revealed a decrease in hardness and elastic modulus after ion implantation, compared to unimplanted coatings. [...] Read more.
This study explores the impact of Zr and Ta ion implantation on the mechanical performance of an AlCrSiN quaternary coating deposited on a WC-Co cermet substrate. Nanoindentation tests revealed a decrease in hardness and elastic modulus after ion implantation, compared to unimplanted coatings. Moreover, microscratch and contact damage tests demonstrated improved adhesion and reduced surface damage for ion-implanted samples, with Ta implantation exhibiting the best performance. Scanning Electron Microscopy (SEM) and focused ion beam (FIB) cross-sectional analysis confirmed less severe damage in ion-implanted samples compared to unimplanted ones. These findings suggest that Zr/Ta ion implantation enhances the structural integrity and adhesion of AlCrSiN coatings under loading conditions commonly encountered in practical applications, despite a moderate reduction in intrinsic hardness and elastic modulus. Full article
(This article belongs to the Section Mechanics of Materials)
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33 pages, 1558 KB  
Review
Volume Electron Microscopy: Imaging Principles, Computational Advances and Applications in Multi-Scale Biological System
by Bowen Shi and Yanan Zhu
Crystals 2026, 16(1), 14; https://doi.org/10.3390/cryst16010014 - 24 Dec 2025
Cited by 2 | Viewed by 2232
Abstract
Volume electron microscopy (Volume-EM) has transformed structural cell biology by enabling nanometre-resolution imaging across cellular and tissue scales. Serial-section TEM, Serial Block-Face Scanning Electron Microscopy (SBF-SEM), Focused Ion Beam Scanning Electron Microscopy (FIB-SEM) and multi-beam SEM now routinely generate terabyte-scale volumes that capture [...] Read more.
Volume electron microscopy (Volume-EM) has transformed structural cell biology by enabling nanometre-resolution imaging across cellular and tissue scales. Serial-section TEM, Serial Block-Face Scanning Electron Microscopy (SBF-SEM), Focused Ion Beam Scanning Electron Microscopy (FIB-SEM) and multi-beam SEM now routinely generate terabyte-scale volumes that capture organelles, synapses and neural circuits in three dimensions, while cryogenic Volume-EM extends this landscape by preserving vitrified, fully hydrated specimens in a near-native state. Together, these room-temperature and cryogenic modalities define a continuum of approaches that trade off volume, resolution, throughput and structural fidelity, and increasingly interface with correlative light microscopy and cryo-electron tomography. In parallel, advances in computation have turned Volume-EM into a data-intensive discipline. Multistage preprocessing pipelines for alignment, denoising, stitching and intensity normalisation feed into automated segmentation frameworks that combine convolutional neural networks, affinity-based supervoxel agglomeration, flood-filling networks and, more recently, diffusion-based generative restoration. Weakly supervised and self-supervised learning, multi-task objectives and human-AI co-training mitigate the scarcity of dense ground truth, while distributed storage and streaming inference architectures support segmentation and proofreading at the terascale and beyond. Open resources such as COSEM, MICRONS, OpenOrganelle and EMPIAR provide benchmark datasets, interoperable file formats and reference workflows that anchor method development and cross-laboratory comparison. In this review, we first outline the physical principles and imaging modes of conventional and cryogenic Volume-EM, then describe current best practices in data acquisition and preprocessing, and finally survey the emerging ecosystem of AI-driven segmentation and analysis. We highlight how cryo-Volume-EM expands the field towards native-state structural biology, and how multimodal integration with light microscopy, cryo-electron tomography (cryo-ET) and spatial omics is pushing Volume-EM from descriptive imaging towards predictive, mechanistic, cross-scale models of cell physiology, disease ultrastructure and neural circuit function. Full article
(This article belongs to the Special Issue Electron Microscopy Characterization of Soft Matter Materials)
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13 pages, 7084 KB  
Article
Quantitative Analysis of Protein Fouling in Virus Removal Filtration Membranes Through Electron Tomography
by Mohammad A. Afzal, Kaitlyn P. Brickey, Enrique D. Gomez and Andrew L. Zydney
Membranes 2025, 15(12), 369; https://doi.org/10.3390/membranes15120369 - 2 Dec 2025
Cited by 2 | Viewed by 2879
Abstract
Protein fouling can significantly reduce the filtrate flux, capacity, and virus retention during processing of plasma- or mammalian cell-derived biopharmaceuticals through virus removal filters. We use focused ion beam (FIB) milling and scanning electron microscopy (SEM) to directly evaluate changes in 3D pore [...] Read more.
Protein fouling can significantly reduce the filtrate flux, capacity, and virus retention during processing of plasma- or mammalian cell-derived biopharmaceuticals through virus removal filters. We use focused ion beam (FIB) milling and scanning electron microscopy (SEM) to directly evaluate changes in 3D pore structure in a Viresolve® Pro membrane due to fouling by human serum immunoglobulin G. Protein fouling causes a significant reduction in the membrane porosity, which decreases by approximately 40% in the size-selective region near the exit of the highly asymmetric Viresolve® Pro membrane after the filter is fouled to 90% flux decline. There is a corresponding reduction in the number of small pores by more than a factor of two. Model simulations of flow and particle transport in the protein-fouled membrane are in good agreement with independent experimental measurements of the permeability and location of particle capture. Simulations show an upstream shift in the location of nanoparticle capture (away from the filter exit) by about 0.4 µm for the membrane fouled to 90% flux decline. This is due to pore constriction from protein deposition, highlighting how fouling redistributes flow paths within the membrane. These results demonstrate the capability of using FIB-SEM to directly evaluate the effects of protein fouling on the 3D pore structure in virus removal filters, providing important insights into how protein fouling alters the performance of these highly selective membranes. Full article
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14 pages, 19891 KB  
Article
Investigating Surface Morphology and Subsurface Damage Evolution in Nanoscratching of Single-Crystal 4H-SiC
by Jianpu Xi, Xinxing Ban, Zhen Hui, Wenlan Ba, Lijuan Deng and Hui Qiu
Micromachines 2025, 16(8), 935; https://doi.org/10.3390/mi16080935 - 14 Aug 2025
Cited by 9 | Viewed by 2479
Abstract
Single-crystal 4H silicon carbide (4H-SiC) is a key substrate material for third-generation semiconductor devices, where surface and subsurface integrity critically affect performance and reliability. This study systematically examined the evolution of surface morphology and subsurface damage (SSD) during nanoscratching of 4H-SiC under varying [...] Read more.
Single-crystal 4H silicon carbide (4H-SiC) is a key substrate material for third-generation semiconductor devices, where surface and subsurface integrity critically affect performance and reliability. This study systematically examined the evolution of surface morphology and subsurface damage (SSD) during nanoscratching of 4H-SiC under varying normal loads (0–100 mN) using a nanoindenter equipped with a diamond Berkovich tip. Scratch characteristics were assessed using scanning electron microscopy (SEM), while cross-sectional SSD was characterised via focused ion beam (FIB) slicing and transmission electron microscopy (TEM). The results revealed three distinct material removal regimes: ductile removal below 14.5 mN, a brittle-to-ductile transition between 14.5–59.3 mN, and brittle removal above 59.3 mN. Notably, substantial subsurface damage—including median cracks exceeding 4 μm and dislocation clusters—was observed even within the transition zone where the surface appeared smooth. A thin amorphous layer at the indenter-substrate interface suppressed immediate surface defects but promoted subsurface damage nucleation. Crack propagation followed slip lines or their intersections, demonstrating sensitivity to local stress states. These findings offer important insights into nanoscale damage mechanisms, which are essential for optimizing precision machining processes to minimise SSD in SiC substrates. Full article
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22 pages, 4572 KB  
Article
Effects of Organic Matter Volume Fraction and Fractal Dimension on Tensile Crack Evolution in Shale Using Digital Core Numerical Models
by Xin Liu, Yuepeng Wang, Tianjiao Li, Zhengzhao Liang, Siwei Meng and Licai Zheng
Fractal Fract. 2025, 9(8), 518; https://doi.org/10.3390/fractalfract9080518 - 8 Aug 2025
Cited by 1 | Viewed by 1227
Abstract
Organic matter plays a vital role in shale reservoirs as both a hydrocarbon storage medium and migration pathway. However, the quantitative relationship between the microstructural features of organic matter and the macroscopic mechanical and failure behaviors of shale remains unclear due to rock [...] Read more.
Organic matter plays a vital role in shale reservoirs as both a hydrocarbon storage medium and migration pathway. However, the quantitative relationship between the microstructural features of organic matter and the macroscopic mechanical and failure behaviors of shale remains unclear due to rock heterogeneity and opacity. In this study, high-resolution three-dimensional digital core models of shale were reconstructed using Focused Ion Beam Scanning Electron Microscopy (FIB-SEM) imaging. The digital models captured the spatial distribution of silicate minerals, clay minerals, and organic matter. Numerical simulations of uniaxial tensile failure were performed on these models, considering variations in the organic matter volume fraction and fractal dimension. The results indicate that an increased organic matter volume fraction and fractal dimension are associated with lower tensile strength, simpler fracture geometry, and reduced acoustic emission activity. Tensile cracks preferentially initiate at interfaces between minerals with contrasting elastic moduli, especially between organic matter and clay, and then propagate and coalesce under loading. These findings reveal that both the volume fraction and fractal structure of organic matter are reliable predictors of tensile strength and damage evolution in shale. This study provides new microscale insights into shale failure mechanisms and offers guidance for optimizing hydraulic fracturing in organic-rich formations. Full article
(This article belongs to the Special Issue Applications of Fractal Dimensions in Rock Mechanics and Geomechanics)
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18 pages, 26273 KB  
Review
Recent Applications of Focused Ion Beam–Scanning Electron Microscopy in Advanced Packaging
by Huan Zhang, Mengmeng Ma, Yuhang Liu, Wenwu Zhang and Chonglei Zhang
J. Manuf. Mater. Process. 2025, 9(5), 158; https://doi.org/10.3390/jmmp9050158 - 13 May 2025
Cited by 9 | Viewed by 7336
Abstract
Advanced packaging represents a crucial technological evolution aimed at overcoming limitations posed by Moore’s Law, driving the semiconductor industry from two-dimensional toward three-dimensional integrated structures. The increasing complexity and miniaturization of electronic devices have significantly heightened the challenges associated with failure analysis during [...] Read more.
Advanced packaging represents a crucial technological evolution aimed at overcoming limitations posed by Moore’s Law, driving the semiconductor industry from two-dimensional toward three-dimensional integrated structures. The increasing complexity and miniaturization of electronic devices have significantly heightened the challenges associated with failure analysis during process development. The focused ion beam–scanning electron microscope (FIB-SEM), characterized by its high processing precision and exceptional imaging resolution, has emerged as a powerful solution for the fabrication, defect localization, and failure analysis of micro- and nano-scale devices. This paper systematically reviews the innovative applications of FIB-SEM in the research of core issues, such as through-silicon-via (TSV) defects, bond interfacial failures, and redistribution layer (RDL) electromigration. Additionally, the paper discusses multimodal integration strategies combining FIB-SEM with advanced analytical techniques, such as high-resolution three-dimensional X-ray microscopy (XRM), electron backscatter diffraction (EBSD), and spectroscopy. Finally, it provides a perspective on the emerging applications and potential of frontier technologies, such as femtosecond-laser-assisted FIB, in the field of advanced packaging analysis. Full article
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