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Keywords = flow control devices

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15 pages, 2438 KB  
Article
A Three-Terminal Modular-Multilevel-Converter-Based Power Electronic Transformer with Reduced Voltage Stress for Meshed DC Systems
by Haiqing Cai, Jiajie Zang, Haohan Gu, Guohui Zeng, Wencong Wu, Wei Chen and Chunyang Zhai
Electronics 2025, 14(21), 4192; https://doi.org/10.3390/electronics14214192 (registering DOI) - 27 Oct 2025
Abstract
The traditional DC distribution grid is evolving into a meshed structure to create additional energy exchange paths and integrate the rapidly growing renewable energy sources. However, existing converter stations lack sufficient power flow controllability, necessitating the development of multiport power electronic transformers to [...] Read more.
The traditional DC distribution grid is evolving into a meshed structure to create additional energy exchange paths and integrate the rapidly growing renewable energy sources. However, existing converter stations lack sufficient power flow controllability, necessitating the development of multiport power electronic transformers to address potential power flow congestion and high loss issues. This paper proposes a compact multi-terminal modular-multilevel-converter-based power electronic transformer (M3C-PET). This device enables flexible power flow regulation of the connected feeders through adopting two small-capacity power flow control modules (PFCMs). The simple structure and reduced switching count make the proposed PET more competitive and prominent and more cost-effective. Furthermore, this paper elaborates on the operational principle of the proposed device and presents a multilayer power balancing control strategy along with a power flow control scheme. These control strategies are designed based on the internal and external energy distribution mechanism of the proposed PET. The feasibility and effectiveness of the proposed topology and control schemes are rigorously validated through both a MATLAB/Simulink simulation model and a scaled-down experimental prototype. Full article
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19 pages, 4904 KB  
Article
Room-Temperature Superplasticity in a Biodegradable Zn-0.1Mg Alloy
by Karel Saksl, Róbert Kočiško, Patrik Petroušek, Miloš Matvija, Martin Fujda, Dávid Csík, Zuzana Molčanová, Beáta Ballóková, Iryna Cuperová, Katarína Gáborová, Maksym Lisnichuk, Miloslav Lupták and Adam Lupták
Metals 2025, 15(10), 1161; https://doi.org/10.3390/met15101161 - 21 Oct 2025
Viewed by 155
Abstract
Biodegradable zinc-based alloys have recently emerged as promising candidates for temporary biomedical implants due to their favorable biocompatibility, appropriate degradation rate, and relatively simple processing. In this study, the Zn-0.1Mg alloy was investigated after being processed by means of a two-step equal-channel angular [...] Read more.
Biodegradable zinc-based alloys have recently emerged as promising candidates for temporary biomedical implants due to their favorable biocompatibility, appropriate degradation rate, and relatively simple processing. In this study, the Zn-0.1Mg alloy was investigated after being processed by means of a two-step equal-channel angular pressing (ECAP) route, consisting of the first pass at 150 °C followed by a second pass at room temperature. The mechanical properties were evaluated using uniaxial tensile tests at different strain rates, while the microstructure and phase composition were analyzed using synchrotron hard X-ray diffraction and transmission electron microscopy (TEM). The processed alloy exhibited a remarkable enhancement in both strength and ductility compared to the annealed state. At the lowest applied strain rate, a fracture elongation of up to 240% was achieved at room temperature, representing a unique manifestation of superplasticity under ambient conditions. Diffraction analysis confirmed the stability of the supersaturated Zn matrix with minor Mg2Zn11 intermetallic phase. TEM observations revealed an ultrafine-grained microstructure and activation of non-basal slip systems, which enabled efficient plastic flow. These findings demonstrate that controlled severe plastic deformation provides an effective pathway for tailoring Zn-Mg alloys, opening opportunities for their use in the next generation of bioresorbable low-to-moderate load orthopedic fixation devices, e.g., plates, screws, suture anchors and craniofacial miniplates. Full article
(This article belongs to the Special Issue The Forming Behaviour and Plasticity of Metallic Alloys)
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20 pages, 7515 KB  
Article
Numerical Investigation on Flow Separation Control for Aircraft Serpentine Intake with Coanda Injector
by Zhan Fu, Zhixu Jin, Wenqiang Zhang, Tao Yang, Jichao Li and Jun Shen
Fluids 2025, 10(10), 271; https://doi.org/10.3390/fluids10100271 - 20 Oct 2025
Viewed by 216
Abstract
Modern military aircraft integrate a large number of high-power-density electronic devices, which leads to a rapid increase in thermal load and poses significant challenges for heat dissipation. A promising thermal management approach is to intake ram air through a fuselage-mounted S-duct inlet and [...] Read more.
Modern military aircraft integrate a large number of high-power-density electronic devices, which leads to a rapid increase in thermal load and poses significant challenges for heat dissipation. A promising thermal management approach is to intake ram air through a fuselage-mounted S-duct inlet and utilize it as a heat sink for the downstream heat exchanger. However, the S-duct’s geometry can induce significant flow separation and total pressure distortion, thereby limiting the mass flow rate. To address these challenges, this study investigates three flow-control strategies—vortex generators (VGs), Coanda injectors, and their combination—using high-fidelity three-dimensional numerical simulations validated against experimental data. The results indicate that VGs effectively suppress local separation and improve flow uniformity, although additional losses limit pressure recovery. The Coanda injector enhances boundary-layer momentum, substantially increasing mass flow throughput and pressure recovery. The combined VGs and Coanda injector approach achieves a lower distortion coefficient and provides a favorable balance between pressure recovery and flow uniformity. These findings demonstrate the potential of hybrid passive–active flow control in improving inlet aerodynamic quality and supporting integrated thermal management systems for future aircraft. Full article
(This article belongs to the Section Mathematical and Computational Fluid Mechanics)
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16 pages, 2401 KB  
Article
Thermal Rectification in One-Dimensional Atomic Chains with Mass Asymmetry and Nonlinear Interactions
by Arseny M. Kazakov, Elvir Z. Karimov, Galiia F. Korznikova and Elena A. Korznikova
Computation 2025, 13(10), 243; https://doi.org/10.3390/computation13100243 - 17 Oct 2025
Viewed by 225
Abstract
Understanding and controlling thermal rectification is pivotal for designing phononic devices that guide heat flow in a preferential direction. This study investigates one-dimensional atomic chains with binary mass asymmetry and nonlinear interatomic potentials, focusing on how energy propagates under thermal and wave excitation. [...] Read more.
Understanding and controlling thermal rectification is pivotal for designing phononic devices that guide heat flow in a preferential direction. This study investigates one-dimensional atomic chains with binary mass asymmetry and nonlinear interatomic potentials, focusing on how energy propagates under thermal and wave excitation. Two potential models—the β-FPU and Morse potentials—were employed to examine the role of nonlinearity and bond softness in energy transport. Simulations reveal strong directional energy transport governed by the interplay of mass distribution, nonlinearity, and excitation type. In FPU chains, pronounced rectification occurs: under “cold-heavy” conditions, energy in the left segment increases from ~1% to over 63%, while reverse (“hot-heavy”) cases show less than 4% net transfer. For wave-driven excitation, the rectification coefficient reaches ~0.58 at 100:1. In contrast, Morse-based systems exhibit weaker rectification (∆E < 1%) and structural instabilities at high asymmetry due to bond breaking. A comprehensive summary and heatmap visualization highlight how system parameters govern rectification efficiency. These findings provide mechanistic insights into nonreciprocal energy transport in nonlinear lattices and offer design principles for nanoscale thermal management strategies based on controlled asymmetry and potential engineering. Full article
(This article belongs to the Section Computational Chemistry)
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25 pages, 9184 KB  
Article
Improved Control Algorithm and Experiment for Banana Straw Crushing and Returning to Fields Based on Liquid Nitrogen Cryogenic Pretreatment
by Zhifu Zhang, Yuzhang Lin, Chun Huang, Yue Li and Xirui Zhang
Agriculture 2025, 15(20), 2116; https://doi.org/10.3390/agriculture15202116 - 11 Oct 2025
Viewed by 260
Abstract
In response to the issues of insufficient shredding efficiency, severe straw entanglement with equipment, and prone blade damage in existing banana straw crushing and returning machines, this paper innovatively proposes a liquid nitrogen (LN2) cryo-pretreatment combined with a mechanical incorporation method [...] Read more.
In response to the issues of insufficient shredding efficiency, severe straw entanglement with equipment, and prone blade damage in existing banana straw crushing and returning machines, this paper innovatively proposes a liquid nitrogen (LN2) cryo-pretreatment combined with a mechanical incorporation method by, firstly, conducting shear, tensile, and cooling timeliness mechanical experiments on banana straw sheaths using LN2 low-temperature pretreatment, and then designing a corresponding spray device. Subsequently, an improved BAO-Fuzzy-PID control algorithm is presented, which significantly enhances the control performance of the fuzzy PID controller, with the steady-state error, overshoot, rise time, and settling time being 0, 0, 0.31 s, and 0.25 s, respectively. Finally, field experiments are executed, and the flow control accuracy test results indicated a maximum error of 3.32%, meeting the test requirements. Using spray height and spray angle as experimental factors and banana straw crushing qualification rate as the experimental indicator, a two-factor and five-level banana straw crushing experiment is presented. The optimal spray parameters are determined to be a spray height of 250 mm and a spray angle of 90°. At this point, the banana straw crushing qualification rate is 96.98%, meeting the quality requirements for banana straw crushing and significantly reducing straw entanglement. Full article
(This article belongs to the Section Agricultural Technology)
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27 pages, 4823 KB  
Article
P-Tracker: Design and Development of a Low-Cost PM2.5 Monitor for Citizen Measurements of Air Pollution
by Marks Jalisevs, Hamza Qadeer, David O’Connor, Mingming Liu and Shirley M. Coyle
Hardware 2025, 3(4), 12; https://doi.org/10.3390/hardware3040012 - 11 Oct 2025
Viewed by 297
Abstract
Particulate matter (PM2.5) is a critical indicator of air quality and has significant health implications. This study presents the development and evaluation of a custom-built PM2.5 device, named the P-Tracker, designed to offer an accessible alternative to commercially available air quality monitors. This [...] Read more.
Particulate matter (PM2.5) is a critical indicator of air quality and has significant health implications. This study presents the development and evaluation of a custom-built PM2.5 device, named the P-Tracker, designed to offer an accessible alternative to commercially available air quality monitors. This paper presents the design framework used to address the requirements of a low-cost, accessible device which meets the performance of existing commercial systems. Step-by step build instructions are provided for hardware and software development and connection to the P-tracker open access website which displays the data and interactive map. To demonstrate the performance, the P-Tracker was compared against leading consumer devices, including the AtmoTube Pro by AtmoTech Inc., Flow by Plume Labs, View Plus by Airthings, and the Smart Citizen Kit 2.1 by Fab Lab Barcelona, across four controlled tests. The tests included: (1) a controlled paper combustion test in which all devices were exposed to combustion aerosols in a sealed environment alongside the DustTrak 8530 (TSI Incorporated, Shoreview, MN, USA), used as the gold standard reference, where the P-Tracker achieved a Pearson correlation of 0.99 with DustTrak over the final measurement period; (2) an outdoor test comparing readings with a stationary reference sensor, Osiris (Turnkey Instruments Ltd., Rudheath, UK), where the P-Tracker recorded a mean PM2.5 concentration of 3.08 µg/m3, closely aligning with the Osiris measurement of 3.53 µg/m3 and achieving a Pearson correlation of 0.77; (3) a controlled indoor air quality assessment, where the P-Tracker displayed stable readings with a standard deviation of 0.11 µg/m3, comparable to the AtmoTube Pro; and (4) a real-world kitchen environment test, where the P-Tracker effectively captured fluctuations in PM2.5 levels due to cooking activities, maintaining a consistent response with the DustTrak reference. The results indicate varied degrees of agreement across devices in different conditions, with the P-Tracker demonstrating strong correlation and low error margins in high-pollution and controlled scenarios. This research underscores the potential of open-source, low-cost, custom-built air quality sensors which may be developed and deployed by communities to provide hyperlocal measurements of air pollution. Full article
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14 pages, 4357 KB  
Article
Thermal Gas Flow Sensor Using SiGe HBT Oscillators Based on GaN/Si SAW Resonators
by Wenpu Cui, Jie Cui, Wenchao Zhang, Guofang Yu, Di Zhao, Jingqing Du, Zhen Li, Jun Fu and Tianling Ren
Micromachines 2025, 16(10), 1151; https://doi.org/10.3390/mi16101151 - 10 Oct 2025
Viewed by 292
Abstract
This paper presents a thermal gas flow sensing system, from surface acoustic wave (SAW) temperature sensor to oscillation circuit and multi-module miniaturization integration. A single-port GaN/Si SAW resonator with single resonant mode and excellent characteristics was fabricated. Combined with an in-house-developed SiGe HBT, [...] Read more.
This paper presents a thermal gas flow sensing system, from surface acoustic wave (SAW) temperature sensor to oscillation circuit and multi-module miniaturization integration. A single-port GaN/Si SAW resonator with single resonant mode and excellent characteristics was fabricated. Combined with an in-house-developed SiGe HBT, a temperature-sensitive high-frequency oscillator was constructed. Under constant temperature control, system-level flow measurement was achieved through dual-oscillation configuration and modular integration. The fabricated SAW device shows a temperature coefficient of frequency (TCF) −28.29 ppm/K and temperature linearity 0.998. The oscillator operates at 1.91 GHz with phase noise of −97.72/−118.62 dBc/Hz at 10/100 kHz offsets. The system demonstrates excellent dynamic response and repeatability, directly measuring 0–50 sccm flows. For higher flows (>50 sccm), a shunt technique extends the test range based on the 0–10 sccm linear region, where response time is <1 s with error <0.9%. Non-contact operation ensures high stability and long lifespan. The sensor shows outstanding performance and broad application prospects in flow measurement. Full article
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26 pages, 7995 KB  
Article
Smart Home Control Using Real-Time Hand Gesture Recognition and Artificial Intelligence on Raspberry Pi 5
by Thomas Hobbs and Anwar Ali
Electronics 2025, 14(20), 3976; https://doi.org/10.3390/electronics14203976 - 10 Oct 2025
Viewed by 1259
Abstract
This paper outlines the process of developing a low-cost system for home appliance control via real-time hand gesture classification using Computer Vision and a custom lightweight machine learning model. This system strives to enable those with speech or hearing disabilities to interface with [...] Read more.
This paper outlines the process of developing a low-cost system for home appliance control via real-time hand gesture classification using Computer Vision and a custom lightweight machine learning model. This system strives to enable those with speech or hearing disabilities to interface with smart home devices in real time using hand gestures, such as is possible with voice-activated ‘smart assistants’ currently available. The system runs on a Raspberry Pi 5 to enable future IoT integration and reduce costs. The system also uses the official camera module v2 and 7-inch touchscreen. Frame preprocessing uses MediaPipe to assign hand coordinates, and NumPy tools to normalise them. A machine learning model then predicts the gesture. The model, a feed-forward network consisting of five fully connected layers, was built using Keras 3 and compiled with TensorFlow Lite. Training data utilised the HaGRIDv2 dataset, modified to consist of 15 one-handed gestures from its original of 23 one- and two-handed gestures. When used to train the model, validation metrics of 0.90 accuracy and 0.31 loss were returned. The system can control both analogue and digital hardware via GPIO pins and, when recognising a gesture, averages 20.4 frames per second with no observable delay. Full article
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14 pages, 3567 KB  
Article
Structural and Electrical Properties of Si-Doped β-Ga2O3 Thin Films Deposited by RF Sputtering: Effects of Oxygen Flow Ratio and Post-Annealing Temperature
by Haechan Kim, Yuta Kubota, Nobuhiro Matsushita, Gonjae Lee and Jeongsoo Hong
Coatings 2025, 15(10), 1181; https://doi.org/10.3390/coatings15101181 - 9 Oct 2025
Viewed by 628
Abstract
Beta-gallium oxide (β-Ga2O3) is a semiconductor with an ultra-wide bandgap, high optical transparency, and excellent electrical properties, which can be finely tuned for a wide range of electronic devices. This study optimized the process conditions for fabricating β-Ga2 [...] Read more.
Beta-gallium oxide (β-Ga2O3) is a semiconductor with an ultra-wide bandgap, high optical transparency, and excellent electrical properties, which can be finely tuned for a wide range of electronic devices. This study optimized the process conditions for fabricating β-Ga2O3 thin films with desired electrical characteristics. β-Ga2O3 films were deposited on (100) Si substrates via RF magnetron sputtering with varying O2 flow rates and post-annealed at temperatures ranging from 600 °C to 800 °C. The structural and electrical properties of the films were analyzed using X-ray diffraction (XRD) spectroscopy, scanning electron microscopy (SEM), and Hall effect measurements. The XRD results confirmed the formation of nanocrystalline β-Ga2O3, with variations in peak intensities and shifts observed based on O2 flow rates. The films exhibited carrier concentrations exceeding 5 × 1022 cm−3, mobilities ranging from 50 to 115 cm2/Vs, and resistivity around 1 × 10−6 Ω⋅cm. This study demonstrates that the electrical properties of β-Ga2O3 thin films can be modulated during the deposition and post-annealing processes. The ability to control these properties underscores the potential of β-Ga2O3 for advanced applications in high-performance high-power devices and optoelectronic devices such as deep ultraviolet photodetectors. Full article
(This article belongs to the Special Issue Thin Films and Nanostructures Deposition Techniques)
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17 pages, 2509 KB  
Article
Feasibility Study of Flywheel Mitigation Controls Using Hamiltonian-Based Design for E3 High-Altitude Electromagnetic Pulse Events
by Connor A. Lehman, Rush D. Robinett, David G. Wilson and Wayne W. Weaver
Energies 2025, 18(19), 5294; https://doi.org/10.3390/en18195294 - 7 Oct 2025
Viewed by 373
Abstract
This paper explores the feasibility of implementing a flywheel energy storage system designed to generate voltage for the purpose of mitigating current flow through the transformer neutral path to ground, which is induced by a high-altitude electromagnetic pulse (HEMP) event. The active flywheel [...] Read more.
This paper explores the feasibility of implementing a flywheel energy storage system designed to generate voltage for the purpose of mitigating current flow through the transformer neutral path to ground, which is induced by a high-altitude electromagnetic pulse (HEMP) event. The active flywheel system presents the advantage of employing custom optimal control laws, in contrast to the conventional approach of utilizing passive blocking capacitors. A Hamiltonian-based optimal control law for energy storage is derived and integrated into models of both the transformer and the flywheel energy storage system. This Hamiltonian-based feedback control law is subsequently compared against an energy-optimal feedforward control law to validate its optimality. The analysis reveals that the required energy storage capacity is 13Wh, the necessary power output is less than 5kW at any given time during the insult, and the required bandwidth for the controller is around 5Hz. These specifications can be met by commercially available flywheel devices. This methodology can be extended to other energy storage devices to ensure that their specifications adequately address the requirements for HEMP mitigation. Full article
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17 pages, 6459 KB  
Article
A Star-Connected STATCOM Soft Open Point for Power Flow Control and Voltage Violation Mitigation
by Tianlu Luo, Yanyang Liu, Feipeng Huang and Guobo Xie
Processes 2025, 13(10), 3030; https://doi.org/10.3390/pr13103030 - 23 Sep 2025
Viewed by 297
Abstract
Soft open point (SOP) offers a viable alternative to traditional tie switches for optimizing power flow distribution between connected feeders, thereby improving power quality and enhancing the reliability of distribution networks (DNs). Among existing medium-voltage (MV) SOP demonstration projects, the modular multilevel converter [...] Read more.
Soft open point (SOP) offers a viable alternative to traditional tie switches for optimizing power flow distribution between connected feeders, thereby improving power quality and enhancing the reliability of distribution networks (DNs). Among existing medium-voltage (MV) SOP demonstration projects, the modular multilevel converter (MMC) back-to-back voltage source converter (BTB-VSC) is the most commonly adopted configuration. However, MMC BTB-VSC suffers from high cost and significant volume, with device requirements increasing substantially as the number of feeders grows. To address these challenges, this paper proposes a novel star-connected cascaded H-bridge (CHB) STATCOM SOP (SCS-SOP). The SCS-SOP integrates the static synchronous compensator (STATCOM) and low-voltage (LV) BTB-VSC into a single device, enabling reactive power support within feeders and active power exchange between feeders, while achieving reduced component cost and volume, simplified power decoupling control, and increasing power quality management capabilities. The topology derivation, configuration, operational principles, and control strategies of the SCS-SOP are elaborated. Finally, simulation and experimental models of a two-port 3 Mvar/300 kW SCS-SOP are developed, with results validating the theoretical analysis. Full article
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12 pages, 2328 KB  
Article
Design of a Cylindrical Thermal Rotary Concentrator Based on Transformation Thermodynamics
by Ge Xia, Xing He, Yuhao Jia, Yan Zhu and Zegang Tian
Materials 2025, 18(19), 4440; https://doi.org/10.3390/ma18194440 - 23 Sep 2025
Viewed by 312
Abstract
Thermal metamaterials are used in the design of thermal cloaks to achieve a series of functions, such as thermal invisibility and thermal concentration, representing a new approach for implementing energy transfer control in heat transfer processes. In this study, based on transformation thermodynamics, [...] Read more.
Thermal metamaterials are used in the design of thermal cloaks to achieve a series of functions, such as thermal invisibility and thermal concentration, representing a new approach for implementing energy transfer control in heat transfer processes. In this study, based on transformation thermodynamics, two functions, i.e., thermal rotation and thermal concentration, were set according to the time sequence and adopted the concept of spatial separation or space-sharing. Three cylindrical thermal rotary concentrators were designed by different spatial transformations. The numerical simulation results show that all three devices enable the concentration of heat flow in specific regions and alter the initial transfer direction of the heat flow. There is also no disturbance in the external heat flow transfer. These results effectively enrich the theory of transformation thermodynamics and provide different ideas for the subsequent study of thermal metamaterials. Full article
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17 pages, 5007 KB  
Article
Experimental Comparative Analysis of Energy Production in HAWT with Bio-Inspired Active Oscillating Vortex Generators
by Hector G. Parra, Gabriel H. Castiblanco and Elvis E. Gaona
Energies 2025, 18(18), 5025; https://doi.org/10.3390/en18185025 - 22 Sep 2025
Viewed by 409
Abstract
This study presents a comparative analysis of horizontal-axis wind turbines (HAWTs) equipped with and without bio-inspired active oscillating vortex generators (VGs). The experimental investigation examines key aspects of mechanical integration and the resulting variations in aerodynamic behavior, demonstrating measurable improvements in electrical power [...] Read more.
This study presents a comparative analysis of horizontal-axis wind turbines (HAWTs) equipped with and without bio-inspired active oscillating vortex generators (VGs). The experimental investigation examines key aspects of mechanical integration and the resulting variations in aerodynamic behavior, demonstrating measurable improvements in electrical power output. The VGs were designed and implemented using servomechanisms and embedded control systems to enable oscillatory motion during operation. Experimental findings were validated against CFD simulations, indicating that the use of VGs increases annual energy production efficiency by 16.7%, primarily due to the stabilization of wake turbulence. While a reduction in output voltage was observed at wind speeds below 5 m/s, the VGs exhibited enhanced performance under variable wind conditions. These results highlight the potential of combining biomimetic design principles with electronically actuated flow-control devices to advance HAWT technology, improving energy efficiency and contributing to operational sustainability. Full article
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15 pages, 5370 KB  
Article
Experimental Study on Proppant Backflow and Fiber Sand Control in Vertical Fracture Based on the Visual Diversion Chamber Simulation
by Yixin Chen, Yu Sang, Jianchun Guo, Weihua Chen, Feng Feng, Botao Tang, Hongming Fang, Jinming Fan and Zhongjun Ma
Processes 2025, 13(9), 2983; https://doi.org/10.3390/pr13092983 - 18 Sep 2025
Viewed by 356
Abstract
Hydraulic fracturing is a critical technical means for enhancing production in gas fields, and post-fracturing flow-back constitutes a crucial phase of fracturing operations. Proppant backflow during the flow-back process significantly impacts both the effectiveness of stimulation and subsequent production. Particularly for tight gas [...] Read more.
Hydraulic fracturing is a critical technical means for enhancing production in gas fields, and post-fracturing flow-back constitutes a crucial phase of fracturing operations. Proppant backflow during the flow-back process significantly impacts both the effectiveness of stimulation and subsequent production. Particularly for tight gas reservoirs, achieving rapid post-fracturing flow-back while preventing proppant re-flux is essential. To date, domestic and international scholars have conducted extensive research on proppant backflow during flow-back operations, with laboratory experimental studies serving as a vital investigative approach. However, due to limitations in experimental apparatuses, further investigation is required regarding the migration mechanisms of proppants during flow-back, proppant backflow prevention techniques, and associated operational parameters. This paper developed a novel visualized flow chamber capable of simulating proppant migration in vertical fractures under closure stress conditions. Extensive proppant backflow experiments conducted using this device revealed that (1) proppant backflow initiates at weak structural zones near the two-phase interface boundaries; (2) proppant backflow occurs in three distinct stages, with varying fluid erosive capacities on proppant particles at each phase; (3) a multi-stage fiber injection sand control process was optimized; (4) at low proppant concentrations (<10 kg/m2), the fiber concentration should be 0.8%; at high proppant concentrations (>10 kg/m2), the fiber concentration should be 1.2%. The recommended fiber length is 6 mm. Full article
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23 pages, 7750 KB  
Article
Simulation and Experiment on Parameters of an Airflow-Guiding Device for a Centrifugal Air-Assisted Sprayer
by Sibo Tian, Hao Guo, Jianping Li, Yang Li, Zhu Zhang and Peng Wang
Agriculture 2025, 15(18), 1969; https://doi.org/10.3390/agriculture15181969 - 18 Sep 2025
Viewed by 364
Abstract
Orchard air-assisted sprayers have become key equipment for the prevention and control of fruit tree diseases and pests. However, centrifugal fans are rarely used in orchard air-assisted sprayers. To address the issue that the airflow generated by single-duct centrifugal air-assisted sprayers is insufficient [...] Read more.
Orchard air-assisted sprayers have become key equipment for the prevention and control of fruit tree diseases and pests. However, centrifugal fans are rarely used in orchard air-assisted sprayers. To address the issue that the airflow generated by single-duct centrifugal air-assisted sprayers is insufficient to cover the lower canopy, a flow-guiding device for the lower canopy of fruit trees was designed. The Flow Simulation software of SOLIDWORKS 2021 was used to simulate the airflow field, and various structural parameters of the air outlet were analyzed to determine the optimal configuration of the upper edge inclination angle, the position of the upper air outlet, and the length of the upper air outlet. The results showed that the position of the upper air outlet had the most significant impact on the uniformity of the external flow field, followed by the upper edge inclination angle and the length of the upper air outlet. The optimal parameter settings for the air supply guiding device were determined as follows: upper edge inclination angle of 79°, upper air outlet position of 307 mm, and upper air outlet length of 190 mm. The verification test showed that the relative error between the simulated and actual airflow velocity measurements did not exceed 10%, confirming the accuracy of the simulation. The orchard field test showed that the average deposition density in the inner canopy of fruit trees was 78 particles/cm2, indicating strong penetration ability; the distribution of spray droplets in the vertical direction of the canopy was uniform, meeting the requirements of fruit tree pesticide application operations. This technology provides a new approach for the application of centrifugal fans in fruit tree pesticide spraying. Full article
(This article belongs to the Section Agricultural Technology)
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