Search Results (2,459)

We experimentally demonstrate high-resolution imaging using micro-objectives fabricated by two-photon polymerization (2PP) lithography, highlighting its potential as a flexible and precise fabrication method. The 2PP manufacturing process offers the ability to develop micro-optics with customized geometries and material properties, including tailored refractive indices. This flexibility introduces new degrees of freedom in optical system design and expands the applicability of micro-optics to advanced imaging tasks where other materials and fabrication methods are insufficient. For our study, bi-convex micro-optics with different geometries with radii of curvature of <15 $\mathsf{\mu }$m and minimized contact areas (<1 $\mathsf{\mu }$m${}^2$) to ensure easy release from the substrate were fabricated with 2PP and investigated for their optical performance. With these micro-optics, the tracks with a pitch of 320 nm and the pits and lands as small as 130 nm were successfully resolved on a BluRay disc surface, demonstrating for the first time the high-resolution imaging capabilities of bi-convex spherical micro lenses. Full article

This study examines the influence of different printing orientations and infill settings on the strength and flexibility of components produced using resin-based 3D printing, particularly with masked stereolithography (MSLA). Using a common photopolymer resin and a widely available desktop MSLA printer, we produced and tested a series of samples with varying tilt angles and internal structures. To understand their mechanical behavior, we applied a custom bending test combined with high-precision deformation tracking through the GOM ARAMIS digital image correlation system. The results obtained clearly show that both the angle of printing and the density of the internal infill structure play a significant role in how much strain the printed parts can handle before breaking. Notably, a 75° orientation provided the best deformation performance, and infill rates between 60% and 90% offered a good balance between strength and material efficiency. These findings highlight how adjusting print settings can lead to stronger parts while also saving time and resources—an important consideration for practical applications in engineering, design, and manufacturing. Full article

The increasing complexity and cost of manufacturing monolithic chips have driven the semiconductor industry toward chiplet-based designs, where smaller, modular chiplets are integrated onto a single interposer. While chiplet architectures offer significant advantages, such as improved yields, design flexibility, and cost efficiency, they introduce new security challenges in the horizontal hardware manufacturing supply chain. These challenges include risks of hardware Trojans, cross-die side-channel and fault injection attacks, probing of chiplet interfaces, and intellectual property theft. To address these concerns, this paper presents ChipletQuake, a novel on-chiplet framework for verifying the physical security and integrity of adjacent chiplets during the post-silicon stage. By sensing the impedance of the power delivery network (PDN) of the system, ChipletQuake detects tamper events in the interposer and neighboring chiplets without requiring any direct signal interface or additional hardware components. Fully compatible with the digital resources of FPGA-based chiplets, this framework demonstrates the ability to identify the insertion of passive and subtle malicious circuits, providing an effective solution to enhance the security of chiplet-based systems. To validate our claims, we showcase how our framework detects hardware Trojans and interposer tampering. Full article

Continuous progress in the sector of additive manufacturing has drastically aided the design and fabrication of urban furniture, offering high levels of customization and adaptability. This work looks into the potential of 3D printing to transform urban public spaces by allowing for the creation of functional, aesthetically pleasing, and user-centered furniture solutions. Through additive manufacturing processes, urban furniture can be tailored to meet the unique needs of diverse communities, allowing for the extended usage of sustainable materials, modular designs, and smart technologies. The flexibility of 3D printing also promotes the fabrication of complex, intricate designs that would be difficult or cost-prohibitive using traditional methods. Additionally, 3D-printed furniture can be optimized for specific environmental conditions, providing solutions that enhance accessibility, improve comfort, and promote inclusivity. The various advantages of 3D-printed urban furniture are examined, including reduced material waste and the ability to rapidly prototype and iterate designs alongside the potential for on-demand, local production. By embedding sensors and IoT devices, 3D-printed furniture can also contribute to the development of smart cities, providing real-time data for urban management and improving the overall user experience. As cities continue to encourage and adopt sustainable and innovative solutions, 3D printing is believed to play a crucial role in future urban infrastructure planning. Full article

The increasing complexity of real-world engineering problems, ranging from manufacturing scheduling to resource optimization in smart grids, has driven demand for adaptive and high-performing heuristic methods. Automatic Heuristic Design (AHD) and neural-enhanced metaheuristics have shown promise in automating strategy development, but often suffer from limited flexibility and scalability due to static operator libraries or high retraining costs. Recently, Large Language Models (LLMs) have emerged as a powerful alternative for exploring and evolving heuristics through natural language and program synthesis. This paper proposes a novel LLM-based memetic framework that synergizes LLM-driven exploration with domain-specific local refinement and memory-aware reflection, enabling a dynamic balance between heuristic creativity and effectiveness. In the experiments, the developed framework outperforms other LLM-based state-of-the-art approaches across the designed AGV-drone scheduling scenario and two benchmark combinatorial problems. The findings suggest that LLMs can serve not only as general-purpose optimizers but also as interpretable heuristic generators that adapt efficiently to complex and heterogeneous domains. Full article

This paper showcases current developments in the use of carbon nanotube (CNT) and nanoparticle-based materials for electromagnetic radiation shielding. Electromagnetic radiation involves different types of radiation covering a wide spectrum of frequencies. Due to their good electrical conductivity, small diameter, and light weight, individual CNTs are good candidates for shielding radio and microwaves. CNTs can be organized into macroscale forms by dispersing them in polymers or by wrapping CNT strands into fabrics or yarn. Magnetic nanoparticles can also be incorporated into the CNT fabric to provide excellent shielding of electromagnetic waves. However, for shielding higher-frequency X-ray and gamma ray radiation, the situation is reversed. Carbon’s low atomic number means that CNTs alone are less effective than metals. Thus, different nanoparticles such as tungsten are added to the CNT materials to provide improved shielding of photons. The goal is to achieve a desired combination of light weight, flexibility, safety, and multifunctionality for use in shielding spacecraft, satellites, nuclear reactors, and medical garments and to support lunar colonization. Future research should investigate the effect of the size, shape, and configuration of nanoparticles on radiation shielding. Developing large-scale low-cost methods for the continuous manufacturing of lightweight multifunctional nanoparticle-based materials is also needed. Full article

Over the last decade, polymers have attracted increasing attention for the fabrication of electronic devices due to the innovative results that can be achieved using additive manufacturing (AM) processes. Intrinsically conductive polymers are commonly used to obtain flexible and stretchable devices. They also enable the customisation of electronic devices when processed through AM. However, their main limitation is the reduction in electrical conductivity under mechanical deformation, such as bending. Extrinsically conductive nanocomposites, incorporating conductive fillers into polymer matrices, demonstrate the ability to retain electrical conductivity even following repeated bending, presenting a promising solution to the limitations of intrinsically conductive polymers. However, a gap remains in optimising their processing conditions for diverse 3D printing technologies. Moreover, fillers should be carefully selected according to the application’s specific needs. Dielectric polymers are also very promising for various electronic applications, but they are less investigated and have lower visibility than their conductive counterparts. This review presents three classes of polymer materials, i.e., intrinsically and extrinsically conductive polymers and insulators, discussing their advantages, drawbacks, and applications for 3D printing in electronics. This overview concludes with assessing future investigation areas needed to unlock the possibilities of 3D-printed polymers in electronics. Full article

This paper examines the effect of digital innovation on cost stickiness in manufacturing firms, focusing on the underlying mechanisms and contextual factors. Using data from Chinese A-share listed manufacturing firms from 2012 to 2023, we find that, first, for each one-unit increase in the level of digital technology, the cost stickiness index of enterprises decreases by an average of 0.4315 units, primarily through digital process innovation and digital business model innovation, whereas digital product innovation does not exhibit a statistically significant impact. Second, manufacturing servitization and the optimization of human capital structure are identified as key mediating mechanisms. Digital innovation promotes servitization by transitioning firms from product-centric to service-oriented business models, thereby reducing fixed costs and improving resource flexibility. It also optimizes human capital by increasing the proportion of high-skilled employees and reducing labor adjustment costs. Third, the effect of digital innovation on cost stickiness is found to be heterogeneous. Firms with high financing constraints benefit more from the cost-reducing effects of digital innovation due to improved resource allocation efficiency. Additionally, mid-tenure executives are more effective in leveraging digital innovation to mitigate cost stickiness, as they balance short-term performance pressures with long-term strategic investments. These findings contribute to the understanding of how digital transformation reshapes cost behavior in manufacturing and provide insights for policymakers and firms seeking to achieve sustainable development through digital innovation. Full article

Additive manufacturing (AM) techniques, especially fused deposition modeling (FDM), offer significant advantages in terms of cost, material efficiency, and design flexibility. In this study, the mechanical performance of biodegradable PLA/PHA composite samples produced via FDM was optimized by evaluating the influence of key printing parameters—layer height, printing orientation, and printing speed—on both the tensile and compressive strength. A full factorial design (3 × 3 × 3) was employed, and all of the samples were triplicated to ensure the consistency of the results. Grey relational analysis (GRA) was used as a multi-objective optimization method to determine the optimal parameter combinations. An analysis of variance (ANOVA) was also conducted to assess the statistical significance of each parameter. The ANOVA results revealed that printing orientation is the most significant parameter for both tensile and compression strength. The optimal parameter combination for maximizing mechanical properties was a layer height of 0.1 mm, an X printing orientation, and a printing speed of 50 mm/s. This study demonstrates the effectiveness of GRA in optimizing the mechanical properties of biodegradable composites and provides practical guidelines to produce environmentally sustainable polymer parts. Full article

The growing complexity of production systems in the technology sector demands advanced tools to ensure efficiency, flexibility, and cost-effectiveness. This study presents the development of a simulation model for a selective soldering line at a technology manufacturing company in Poland, created during an engineering internship. Using FlexSim 24.2 software, the real production process was replicated, including input/output queues, manual insertion (MI) stations, soldering machines, and quality control points. Special emphasis was placed on implementing dynamic process logic via ProcessFlow, enabling detailed modeling of token flow and system behavior. Through experimentation, various configurations were tested to optimize process time and the number of soldering pallets in circulation. The results revealed that reducing pallets from 12 to 8 maintains process continuity while offering cost savings without impacting performance. An intuitive operator panel was also developed, allowing users to adjust parameters and monitor outcomes in real time. The project demonstrates that simulation not only supports operational decision-making and resource planning but also enhances interdisciplinary communication by visually conveying complex workflows. Ultimately, the study confirms that simulation modeling is a powerful and adaptable approach to production optimization, contributing to long-term strategic improvements and innovation in technologically advanced manufacturing environments. Full article

The global transition towards a low-carbon energy system urgently demands efficient and safe energy storage solutions. Aqueous zinc-ion batteries (AZIBs) are considered a promising alternative to lithium-ion batteries due to their inherent safety and environmental friendliness. However, conventional manufacturing methods are costly and labor-intensive, hindering their large-scale production. Recent advances in 3D printing technology offer innovative pathways to address these challenges. By combining design flexibility with material optimization, 3D printing holds the potential to enhance battery performance and enable customized structures. This review systematically examines the application of 3D printing technology in fabricating key AZIB components, including electrodes, electrolytes, and integrated battery designs. We critically compare the advantages and disadvantages of different 3D printing techniques for these components, discuss the potential and mechanisms by which 3D-printed structures enhance ion transport and electrochemical stability, highlight critical existing scientific questions and research gaps, and explore potential strategies for optimizing the manufacturing process. Full article

The integration of Internet of Things (IoT) systems with social networking concepts has opened new business and social opportunities, particularly by allowing smart objects to autonomously establish social relationships with each other and exchange information. However, these relations must be properly quantified and integrated with trust in order to proliferate the provisioning of IoT composite services. Therefore, this proposed work focuses on quantitatively computing social strength and trust among smart objects in IoT for the purpose of aiding efficient service composition with reasonable accuracy. In particular, we propose a trust-augmented social strength (TASS) management protocol that can cope with the heterogeneity of IoT and demonstrate high scalability and resiliency against various malicious attacks. Afterward, we show how the TASS measurements can be applied to service planning in IoT service composition. Based on the experimental results, we conclude that the proposed protocol is, in fact, capable of exhibiting the above-mentioned characteristics in real-world settings. Full article

Background: Digital transformation is increasingly present in modern logistics, especially in the context of sustainability and circularity pressures. The integration of technologies such as Internet of Things (IoT), Radio Frequency Identification (RFID), and automated platforms involves not only infrastructure but also a strategic vision, a flexible organizational culture, and the ability to support decisions through artificial intelligence (AI)-based systems. Methods: This study proposes an extended conceptual model using structural equation modelling (SEM) to explore the relationships between five constructs: technological change, strategic and organizational readiness, transformation environment, AI-enabled decision configuration, and operational redesign. The model was validated based on a sample of 217 active logistics specialists, coming from sectors such as road transport, retail, 3PL logistics services, and manufacturing. The participants are involved in the digitization of processes, especially in activities related to operational decisions and sustainability. Results: The findings reveal that the analysis confirms statistically significant relationships between organizational readiness, transformation environment, AI-based decision processes, and operational redesign. Conclusions: The study highlights the importance of an integrated approach in which technology, organizational culture, and advanced decision support collectively contribute to the transition to digital and circular logistics chains. Full article

In manufacturing environments, the proper use of Personal Protective Equipment (PPE) is essential to prevent workplace accidents. Despite this need, existing PPE monitoring methods remain largely manual and suffer from limited coverage, significant errors, and inefficiencies. This article focuses on addressing this deficiency by designing a computer vision desktop application for automated monitoring of PPE use. This system uses lightweight YOLOv8 models, developed to run on the local system and operate even in industrial locations with limited network connectivity. Using a Lean UX approach, the development of the system involved creating empathy maps, assumptions, product backlog, followed by high-fidelity prototype interface components. C4 and physical diagrams helped define the system architecture to facilitate modifiability, scalability, and maintainability. Usability was verified using the System Usability Scale (SUS), with a score of 87.6/100 indicating “excellent” usability. The findings demonstrate that a user-centered design approach, considering user experience and technical flexibility, can significantly advance the utility and adoption of AI-based safety tools, especially in small- and medium-sized manufacturing operations. This article delivers a validated and user-centered design solution for implementing machine vision systems into manufacturing safety processes, simplifying the complexities of utilizing advanced AI technologies and their practical application in resource-limited environments. Full article

The structural design of rail vehicle bodies significantly influences rail vehicle performance, passenger comfort, and operational efficiency. This study presents a comparative analysis of three key concepts of a rail vehicle body, namely a differential, an integral, and a hybrid structure, with a focus on their structural principles, material utilization, and implications for manufacturability and maintenance. Three rail vehicle body variants were developed, each incorporating a low-floor configuration to enhance accessibility and interior layout flexibility. The research explores the suitable placement of technical components such as a power unit and an air-conditioning system, and it evaluates interior layouts aimed at maximizing both passenger capacity and their travelling comfort. Key features, including door and window technologies, thermal comfort solutions, and seating arrangements, are also analyzed. The study emphasizes the importance of compromises between structural stiffness, reparability, production complexity, and passenger-oriented design considerations. A part of the research includes a proposal of three variants of a rail vehicle body frame, together with their strength analysis by means of the finite element method. These analyses identified that the maximal permissible stresses for the individual versions of the frame were not exceeded. Findings contribute to the development of more efficient, accessible, and sustainable regional passenger rail vehicles. Full article