Search Results (54)

The application of robotic milling manipulators demonstrates a promising method for the efficient manufacturing of large-scale structures. However, the cutting accuracy and efficiency of milling robots are predominantly subjected to their low stiffness, which may easily cause chatter during machining. Accurate prediction of chatter stability for robots is of practical importance and is challenging. This paper develops a dynamic model of flexible link elements by considering link flexibility and joint torsional deformation and then constructs a multi-link flexible coupled dynamic model using the receptance coupling substructure analysis (RCSA) method. Subsequently, the equivalent dynamic parameters are identified via the particle swarm optimization (PSO) algorithm. On this basis, the end-effector frequency response functions (FRFs) of the robot under different poses are predicted, and the stability lobe diagram (SLD) for milling is generated based on chatter theory. Finally, the predicted FRFs and stability regions are validated through modal tests and milling experiments. Experimental results demonstrate that the proposed model can predict the end-effector dynamic characteristics and chatter occurrence conditions under different poses, confirming its effectiveness in the analysis of milling chatter stability. Quantitative validation yields a maximum error of 3% for predicted first-order modal frequencies and relative modal amplitude errors below 10%, with experimentally confirmed critical depths of cut of 0.1–0.2 mm at 3000 rev/min and 0.5–0.6 mm at 5000 rev/min. Full article

The dual-arm cooperative operation mode can effectively address the problems of insufficient load capacity and limited motion flexibility of traditional single-arm robots during the installation of construction boards. However, the selection of the end-effector grasping position of dual-arm robots will significantly affect their motion performance during handling operations. To address this issue, this study proposes an end-effector grasping strategy for sheet installation in the dual-arm cooperative operation mode of a dual-arm robot, which determines the optimal grasping position to ensure the robot’s good operational performance. We developed a dual-arm robot prototype for board installation and established a kinematic model of the robot’s manipulators. Based on the dexterity index’s service sphere, we obtained the dexterity envelope surfaces of the robot end-effector at different grasping distances and analyzed the relationship between grasping distance and dexterity. The mechanical model of the robot was established, and simulations were performed for each joint. The effects of different grasping points on the torque, stiffness, and stability at the robot’s key points were investigated, and the end-effector grasping range of the robot with optimal mechanical performance was analyzed. Finally, the proposed robot grasping strategy was verified on the robot prototype. The results demonstrate that the strategy is feasible and effective, helping to improve the robot’s operational performance. Full article

Magnetically controlled continuum robots (MCRs) emerge as a novel type of flexible robotic system that overcomes the physical limitations of traditional rigid-link structures, exhibiting high compliance, minimal invasiveness, and high spatial freedom. Through non-invasive, precise manipulation using magnetic fields, MCRs can achieve navigation and positioning in complex and confined microenvironments such as blood vessels and cavities in the human body. Furthermore, MCRs have attracted increasing attention for minimally invasive intervention because they combine structural compliance with remote magnetic actuation. In this study, we first introduce the driving control of MCRs, including the driving principle and driving system. Next, we discuss different types of robots, such as guiding and steering robots, variable stiffness robots, multimodal motion robots, and bio-inspired continuum robots, as well as their fabrication materials and manufacturing processes. Subsequently, we analyze the achievements of these robots in the medical field, including cardiovascular treatment, cavity diagnosis and treatment, and bone and joint treatment. The review also discusses current challenges in control accuracy, biocompatibility, system integration, and clinical translation. Finally, we briefly summarize the research and discuss the current challenges and future development directions of MCRs. Full article

This study presents a symmetry-guided, mechanism-informed, and constraint-aware staged evolutionary framework for the structural optimization of a heavy-duty industrial robot with dominant joint flexibility. Unlike conventional sizing strategies that treat transmission compliance as a secondary verification issue, the proposed method incorporates joint-flexibility-induced low-frequency vibration directly into the optimization formulation and organizes the design problem through a symmetric joint-space/Cartesian-space evaluation framework. An equivalent linearized flexible-joint dynamic model is established for the dominant load-bearing joints under the heavy-load operating condition of interest, and three coordinated performance indices are constructed to characterize vibration robustness, end-effector static stiffness, and global velocity-transmission quality under explicit workspace-retention constraints. To improve engineering interpretability, a staged NSGA-II strategy is adopted, in which global link-length variables and local sectional variables are optimized sequentially. The results indicate that the proposed framework increases the minimum first-order vibration frequency, reduces end-effector deformation, and preserves acceptable workspace coverage. More importantly, the optimization process reveals an interpretable asymmetry in structural sensitivity: sectional redistribution, especially in the forearm, contributes more effectively to vibration suppression than direct reduction in the global arm span. The study therefore provides a reusable symmetry-oriented structural redesign methodology for heavy-duty serial manipulators whose low-frequency dynamics are governed primarily by compliant drive chains. Full article

When a rigid object is manipulated by dual arms to form a closed chain, the dual-arm motion must satisfy closed-chain constraints. Although synchronized motion can be achieved by strictly tracking predefined global trajectories, the presence of dynamic obstacles necessitates reactive local planning. However, existing local planning methods designed for single-arm manipulators cannot guarantee synchronization between dual arms. To address this limitation, we propose a dual-arm reactive synchronized motion controller (SMC) by incorporating closed-chain constraints on dual-arm slack velocities based on spherical geometric velocity constraints, and by implementing a flexible master-slave arm switching strategy. As a result, the proposed controller achieves synchronized dual-arm control while preserving excellent motion performance, including manipulability enhancement, obstacle avoidance, and compliance with joint angle and velocity constraints. Simulations and experiments on a humanoid upper-body robot validate the effectiveness of the proposed approach. Full article

As robotic manipulators evolve toward lightweight and long-link structures, flexibility increasingly affects dynamic response and trajectory tracking accuracy. However, existing studies often lack a consistent coupling mechanism between finite element structural models and control models, and flexible effects are typically treated as disturbances, limiting the direct use of structural parameters for control prediction and optimization. This paper proposes a structure–control collaborative co-simulation framework for a six-degree-of-freedom (6-DOF) flexible-joint manipulator. ANSYS-based finite element analysis (FEA) is integrated with the MATLAB/Simulink control environment to extract joint-level equivalent stiffness, inertia, modal frequencies, and damping parameters, which are embedded into a rigid–flexible coupled dynamic model. A regression-based representation is introduced to capture unmodeled flexible residual dynamics, and a regression-compensated adaptive PID torque controller with σ-modification and a dead-zone mechanism is developed to ensure bounded adaptation and closed-loop stability. Simulation results under no-load and payload conditions demonstrate improved oscillation suppression and tracking accuracy. By establishing a unified coupling mechanism from structural parameters to the control model, the proposed method achieves consistent co-modeling of the structural and control domains and provides an engineering-feasible co-simulation approach for dynamic prediction and control optimization of multi-DOF flexible manipulators under varying operating conditions. Full article

In a mother–child underwater bio-inspired robotic system, the equivalent lever arm between the master and slave inertial navigation systems (INSs) varies with launcher attitude changes and structural flexure. This time-varying lever arm introduces hard-to-model systematic velocity errors that degrade the accuracy and filter convergence of velocity difference-based transfer alignment. Traditional rigid body compensation relies on precise, constant lever-arm parameters and fails when booms, launch tubes, or flexible manipulators undergo appreciable deformation or reconfiguration. To address this, we augment a “velocity–attitude joint matching and innovation-based adaptive Kalman filter (AKF)” framework with an attention-based Long Short-Term Memory (LSTM) feed-forward module. Using only a short, real-time Inertial Measurement Unit (IMU) sequence from the slave INS, the module predicts and compensates the velocity bias induced by the lever arm. Numerical simulations of an underwater bio-inspired robot deployment scenario show that, under typical maneuvers (acceleration, turning, fin-flapping, and S-curve), the proposed method reduces the root-mean-square (RMS) misalignment angle error from about 14.5′ to 5.2′ and the RMS installation error angle from 8.8′ to 3.0′—average reductions of about 64% and 66%, respectively—substantially improving the robustness and practical applicability of transfer alignment under time-varying lever arms and flexible disturbances. Full article

Inspired by the adaptive flexible motion coordination of biological systems, this study presents a bioinspired control strategy that enables robotic manipulators to achieve precise and compliant motion–force coordination for embodied intelligence and dexterous interaction in physically constrained environments. To this end, a learning-based motion–force hybrid control (LMFC) framework is proposed, which unifies learning and kinematic-level control to regulate both motion and interaction forces under incomplete or implicit kinematic information, thereby enhancing robustness and precision. The LMFC formulation recasts motion–force coordination as a time-varying quadratic programming (TVQP) problem, seamlessly incorporating multiple practical constraints—including joint limits, end-effector orientation maintenance, and obstacle avoidance—at the acceleration level, while determining control decisions at the velocity level. An RNN-based controller is further designed to integrate adaptive learning and control, enabling online estimation of uncertain kinematic parameters and mitigating joint drift. Simulation and experimental results demonstrate the effectiveness and practicality of the proposed framework, highlighting its potential for adaptive and compliant robotic control in constraint-rich environments. Full article

Underwater Vehicle-Manipulator Systems (UVMSs) play a critical role in various marine operations, where the choice of manipulator architecture significantly influences system performance. While serial robotic arms have been widely adopted in UVMS applications due to their operational flexibility, their inherent structural characteristics present certain challenges in underwater environments. These challenges primarily stem from the cumulative effects of joint mechanisms and dynamic interactions with the fluid medium. In this context, we explore an innovative UVMS solution that incorporates the Delta parallel mechanism, which offers distinct advantages through its symmetrical architecture and unilateral motor configuration, particularly in maintaining operational stability. We develop a comprehensive framework that includes mechanical design optimization, implementation of distributed control systems, and formulation of closed-form kinematic models, with comparative analysis against conventional serial robotic arms. Experimental validation demonstrates the system’s effectiveness in underwater navigation, target acquisition, and object manipulation under operator-guided control. The results reveal substantial enhancements in motion consistency and gravitational stability compared to traditional serial-arm configurations, positioning the Delta-based UVMS as a viable solution for complex underwater manipulation tasks. Furthermore, this study provides a comparative analysis of the proposed Delta-based UVMS and conventional serial-arm systems, offering valuable design insights and performance benchmarks to inform future development and optimization of underwater manipulation technologies. Full article

This study presents the design and evaluation of a dexterous prosthetic hand featuring five fingers, ten independently actuated joints, and four passively driven joints. The hand’s dexterity is enabled by a novel rigid–flexible coupled finger mechanism that incorporates a 1-active–1-passive joint configuration, which can enhance the dexterity of traditional rigid actuators while achieving a human-like workspace. Each finger is designed with a specific degree of rotational freedom to mimic natural opening and closing motions. This study also elaborates on the mapping of eight-channel electromyography to finger grasping force through improved TCN, as well as the control algorithm for grasping flexible objects. A functional prototype of the prosthetic hand was fabricated, and a series of experiments involving adaptive grasping and handheld manipulation tasks were conducted to validate the effectiveness of the proposed mechanical structure and control strategy. The results demonstrate that the hand can stably grasp flexible objects of various shapes and sizes. This work provides a practical solution for prosthetic hand design, offering promising potential for developing lightweight, dexterous, and highly anthropomorphic robotic hands suitable for real-world applications. Full article

A prescribed performance neuro-adaptive control scheme is proposed for a single-link flexible-joint robotic manipulator with unknown deadzone and actuator faults. A new smooth deadzone inverse model is constructed to offset the adverse effect caused by the input deadzone in the actuator of flexible-joint manipulators. The control law is developed by coordinating prescribed performance control with a backstepping technique to ensure transient/steady-state performance, while adaptive neural networks are employed for uncertainty approximation. The tracking error is always restricted within the prescribed bound during the control process, and it ultimately converges to the small neighborhood of origin. All signals in the closed-loop flexible-joint robotic manipulator system are proved to be uniformly bounded. Simulation results are provided to demonstrate the efficiency of the prescribed performance adaptive neural network backstepping control scheme. Full article

This study presents a two-segment continuum robot with piecewise stiffness, designed to enhance the precision, adaptability, and safety of tracheal intubation procedures. The robot employs a continuum manipulator (CM) as its end-effector, featuring a proximal segment (PS) with an aluminum alloy interlocking joint, which provides high axial stiffness for stable insertion, and a distal segment (DS) with a micro-nano resin-based notched structure, offering increased flexibility and compliance to navigate complex anatomical structures such as the epiglottis and vocal cords, thereby reducing airway trauma. To describe the motion behavior of the robot, a piecewise variable curvature kinematic model is developed, capturing the deformation characteristics of each segment under actuation. Furthermore, a piecewise stiffness analysis is conducted to determine the axial and bending stiffness of each segment, ensuring an appropriate balance between stability and flexibility. To enhance control precision, an active tendon-driven decoupling control strategy is introduced, effectively minimizing the interaction forces between flexible segments and improving end-effector maneuverability. The results demonstrate that the proposed design significantly improves the adaptability of the tracheal intubation robot, ensuring controlled insertion while reducing the risk of excessive force on the airway walls. This study provides theoretical and technical insights into the mechanical design and control strategies of continuum robots, contributing to the safety and efficiency of tracheal intubation. Full article

With the continuous development of modern robotics technology, in order to overcome the obstacles to the ability to complete tasks due to the fixed structure of the robot itself, to realize the reconfigurable purpose of the manipulator, it can be assembled into different degrees of freedom or configurations according to the needs of different tasks, which has the characteristics of a compact structure, high integrability, and low cost. The overall design scheme of a cable-free modular reconfigurable manipulator is proposed, and based on the target design parameters, the structural design of each module is completed, and the module library is constructed. Each module realizes rapid assembly or disassembly through a new type of docking mechanism module, which improves the flexibility and reliability of the manipulator. Meanwhile, a finite element analysis is carried out on the whole manipulator to optimize the structure that does not meet the strength and stiffness requirements. The wireless energy transmission module is integrated into the joint module to realize the cable-free design of the manipulator in the structure. The kinematic models of each module are established separately, providing a method to quickly construct the kinematics of different configurations of the manipulator, and the dexterity of the workspace is analyzed. Then, two methods, joint space planning and Cartesian space planning, are adopted to generate the corresponding motion paths and kinematic curves, which successfully verifies the reasonableness of the kinematics of the designed manipulator. Finally, combined with the results of the dynamics simulation, the corresponding dynamics curves of the end of each joint are generated to further verify the reliability of its design. It provides a new way of thinking for the research and development of highly intelligent and highly integrated manipulators. Full article

Inspired by the characteristics of living organisms with soft bodies and flexibility, continuum robots, which bend their robotic bodies and adapt to different shapes, have been widely introduced. Such robots can be used as manipulators to handle objects by wrapping themselves around them, and they are expected to have high grasping performance. However, their infinite degrees of freedom and soft structure make modeling and controlling difficult. In this study, we develop a tendon-driven continuum robot system with color-based posture sensing. The robot is driven by dividing the continuum body into two parts, enabling it to grasp objects by flexible motions. For posture sensing, each joint is painted in a different color, and the 3D coordinates of each joint are detected by a stereo camera for estimating the 3D shape of the robotic body. By taking a video of the robot in actuation and using image processing to detect joint positions, we succeeded in obtaining the posture of the entire robot in experiments. We also robustly demonstrate the grasping manipulation of an object using the redundant structure of the continuum body. Full article

Pneumatic artificial muscles (PAMs) are flexible actuators that can be contracted or expanded by applying air pressure. They are used in robotics, prosthetics, and other applications requiring flexible and compliant actuation. PAMs are basically designed to mimic the function of biological muscles, providing a high force-to-weight ratio and smooth, lifelike movement. Inflation and deflation of these muscles can be controlled rapidly, allowing for fast actuation. In this work, a continuum mechanics-based model is developed to predict the output parameters of PAMs, like actuation force. Comparison of the model results with experimental data shows that the model efficiently predicts the mechanical behaviour of PAMs. Using the actuation force–air pressure–contraction relation provided by the proposed mechanical model, a dynamic model is derived for a multi-link PAM-actuated robot manipulator. An adaptive fixed-time fast terminal sliding mode control is proposed to track the desired joint position trajectories despite the model uncertainties and external disturbances with unknown magnitude bounds. Furthermore, the performance of the proposed controller is compared with an adaptive backstepping fast terminal sliding mode controller through numerical simulations. The simulations show faster convergence and more precise tracking for the proposed controller. Full article