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Keywords = fine bed material deposits

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24 pages, 12729 KiB  
Article
Experimental Investigation on the Permeability and Fine Particle Migration of Debris-Flow Deposits with Discontinuous Gradation: Implications for the Sustainable Development of Debris-Flow Fans in Jiangjia Ravine, China
by Pu Li, Kaiheng Hu and Jie Yu
Sustainability 2024, 16(22), 10066; https://doi.org/10.3390/su162210066 - 19 Nov 2024
Cited by 2 | Viewed by 1324
Abstract
The particle size distribution (PSD) is a crucial parameter used to characterize the material composition of debris-flow deposits which determines their hydraulic permeability, affecting the mobility of debris flows and, hence, the sustainable development of debris-flow fans. Three types of graded bedding structures—normal, [...] Read more.
The particle size distribution (PSD) is a crucial parameter used to characterize the material composition of debris-flow deposits which determines their hydraulic permeability, affecting the mobility of debris flows and, hence, the sustainable development of debris-flow fans. Three types of graded bedding structures—normal, reverse, and mixed graded bedding structures—are characterized by discontinuous gradation within a specific deposit thickness. A series of permeability tests were conducted to study the effects of bed sediment composition, particularly coarse grain sizes and fine particle contents, on the permeability and migration of fine particles in discontinuous debris-flow deposits. An increase in fine particles within the discontinuously graded bed sediment led to a power-law decrease in the average permeability coefficient. With fine particle contents of 10% and 15% in the bed sediments, the final permeability coefficient consistently exceeded the initial value. However, this trend reversed when the fine particle contents were increased to 20%, 25%, and 30%. Lower fine particle contents indicated enhanced permeability efficiency due to more interconnected voids within the coarse particle skeleton. Conversely, an increase in fine particle content reduced the permeability efficiency, as fine particles tended to aggregate at the lower section of the seepage channel. An increase in coarse particle size decreased the formation of flow channels at the coarse–fine particle interface, causing fine particles to move slowly along adjacent or clustered slow flow channels formed by fine particles, resulting in decreased permeability efficiency. Three formulae are proposed to calculate the permeability coefficients of discontinuously graded bed sediments, which may aid in understanding the initiation mechanism of channel deposits. Based on experimental studies and field investigations, it is proposed that achieving sustainable development of debris-flow fans requires a practical approach that integrates three key components: spatial land-use planning, in situ monitoring of debris flows and the environment, and land-use adjustment and management. This comprehensive and integrated approach is essential for effectively managing and mitigating the risks associated with debris flows, ensuring sustainable development in vulnerable areas. Full article
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28 pages, 16553 KiB  
Review
Progress in Additive Manufacturing of Magnesium Alloys: A Review
by Jiayu Chen and Bin Chen
Materials 2024, 17(15), 3851; https://doi.org/10.3390/ma17153851 - 3 Aug 2024
Cited by 15 | Viewed by 5191
Abstract
Magnesium alloys, renowned for their lightweight yet high-strength characteristics, with exceptional mechanical properties, are highly coveted for numerous applications. The emergence of magnesium alloy additive manufacturing (Mg AM) has further propelled their popularity, offering advantages such as unparalleled precision, swift production rates, enhanced [...] Read more.
Magnesium alloys, renowned for their lightweight yet high-strength characteristics, with exceptional mechanical properties, are highly coveted for numerous applications. The emergence of magnesium alloy additive manufacturing (Mg AM) has further propelled their popularity, offering advantages such as unparalleled precision, swift production rates, enhanced design freedom, and optimized material utilization. This technology holds immense potential in fabricating intricate geometries, complex internal structures, and performance-tailored microstructures, enabling groundbreaking applications. In this paper, we delve into the core processes and pivotal influencing factors of the current techniques employed in Mg AM, including selective laser melting (SLM), electron beam melting (EBM), wire arc additive manufacturing (WAAM), binder jetting (BJ), friction stir additive manufacturing (FSAM), and indirect additive manufacturing (I-AM). Laser powder bed fusion (LPBF) excels in precision but is limited by a low deposition rate and chamber size; WAAM offers cost-effectiveness, high efficiency, and scalability for large components; BJ enables precise material deposition for customized parts with environmental benefits; FSAM achieves fine grain sizes, low defect rates, and potential for precision products; and I-AM boasts a high build rate and industrial adaptability but is less studied recently. This paper attempts to explore the possibilities and challenges for future research in AM. Among them, two issues are how to mix different AM applications and how to use the integration of Internet technologies, machine learning, and process modeling with AM, which are innovative breakthroughs in AM. Full article
(This article belongs to the Special Issue 3D Printing Technology with Metal Materials)
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17 pages, 4445 KiB  
Article
Paleoredox Conditions, Paleoproductivity, and Terrigenous Sediment Influx of the Lower-Middle Cenomanian Strata in the Abu Gharadig Basin, Northern Egypt
by Ahmed Mansour, Michael Wagreich, Sameh S. Tahoun, Mohamed S. Ahmed and Thomas Gentzis
Minerals 2024, 14(6), 632; https://doi.org/10.3390/min14060632 - 20 Jun 2024
Cited by 2 | Viewed by 1639
Abstract
During the Late Cretaceous (Cenomanian), significant disruptions in the carbon cycle, global warming, and episodes of oceanic anoxia occurred, leading to the deposition of organic carbon-rich sediments. In well BED2-3, located in the BED2 gas field within the Abu Gharadig Basin (north Western [...] Read more.
During the Late Cretaceous (Cenomanian), significant disruptions in the carbon cycle, global warming, and episodes of oceanic anoxia occurred, leading to the deposition of organic carbon-rich sediments. In well BED2-3, located in the BED2 gas field within the Abu Gharadig Basin (north Western Desert, Egypt), the lower-to-middle Cenomanian Bahariya Formation displays thick alternating layers of sandstones, siltstones, and shales. Detailed geochemical analyses were conducted on thirty-three cutting samples from the Bahariya Formation, focusing on total organic carbon (TOC), whole-rock elemental geochemistry, and carbonate content. These geochemical measurements provided valuable information regarding paleoredox conditions, marine biological productivity, terrigenous sediment influx, weathering and paleoclimate conditions, and mechanisms influencing organic matter accumulation. The enrichment factors (EF) of redox-sensitive trace elements were utilized to infer oxygenation conditions and marine biological productivity during the deposition of the Bahariya Formation. The stratigraphic distribution of redox-sensitive elements allowed for the Bahariya Formation to be categorized into lower and middle-upper intervals. The results revealed that the lower interval exhibited strong-to-enriched EF values of redox-sensitive elements and fair-to-rich TOC content, indicating a prevalent anoxic setting during deposition. In contrast, the middle-upper interval displayed weakly-to-slightly enriched EF values with poor-to-fair TOC content, suggesting deposition under oxic-suboxic redox conditions. By examining Al-normalized redox-sensitive ratios and their correlations with TOC content, significant relationships were observed in the lower interval, indicating a coupling between the enrichment of redox-sensitive elements and organic matter. This suggests enhanced biological productivity during deposition of the lower interval compared to the relatively low productivity during deposition of the middle-upper interval of the formation. These conditions controlled the production and preservation of organic matter in the lower interval, while the middle-upper interval suffered from organic matter dilution and destruction due to an increased influx of terrigenous material and lower biological productivity. Geochemical proxies related to detrital materials provided evidence of alternating terrigenous sediment flux, consistent with shifts between coarse- and fine-grained fractions and related facies of sandstones, siltstones, and shales. These findings align with active continental weathering in the source terrane and deposition under enhanced warm-humid climatic conditions, with intermittent arid-to-semi-arid phases. These conclusions are further supported by the palynomorph assemblages and clay mineralogy within the Bahariya Formation. Full article
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18 pages, 7979 KiB  
Article
Classification of River Sediment Fractions in a River Segment including Shallow Water Areas Based on Aerial Images from Unmanned Aerial Vehicles with Convolution Neural Networks
by Mitsuteru Irie, Shunsuke Arakaki, Tomoki Suto and Takuto Umino
Remote Sens. 2024, 16(1), 173; https://doi.org/10.3390/rs16010173 - 31 Dec 2023
Cited by 2 | Viewed by 2277
Abstract
Riverbed materials serve multiple environmental functions as a habitat for aquatic invertebrates and fish. At the same time, the particle size of the bed material reflects the tractive force of the flow regime in a flood and provides useful information for flood control. [...] Read more.
Riverbed materials serve multiple environmental functions as a habitat for aquatic invertebrates and fish. At the same time, the particle size of the bed material reflects the tractive force of the flow regime in a flood and provides useful information for flood control. The traditional riverbed particle size surveys, such as sieving, require time and labor to investigate riverbed materials. The authors of this study have proposed a method to classify aerial images taken by unmanned aerial vehicles (UAVs) using convolutional neural networks (CNNs). Our previous study showed that terrestrial riverbed materials could be classified with high accuracy. In this study, we attempted to classify riverbed materials of terrestrial and underwater samples including that which is distributed in shallow waters where the bottom can be seen using UAVs over the river segment. It was considered that the surface flow types taken overlapping the riverbed material on images disturb the accuracy of classification. By including photographs of various surface flow conditions in the training data, the classification focusing on the patterns of riverbed materials could be achieved. The total accuracy reached 90.3%. Moreover, the proposed method was applied to the river segments to determine the distribution of the particle size. In parallel, the microtopography was surveyed using a LiDAR UAV, and the relationship between the microtopography and particle size distribution was discussed. In the steep section, coarse particles were distributed and formed riffles. Fine particles were deposited on the upstream side of those riffles, where the slope had become gentler due to the dammed part. The good concordance between the microtopographical trends and the grain size distribution supports the validity of this method. Full article
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10 pages, 1968 KiB  
Article
The Characterization of Slovinky Sludge Bed Material Using Spectroscopic Methods
by Lubica Kozakova, Maria Kanuchova, Tomas Bakalar and Henrieta Pavolova
Sustainability 2023, 15(10), 7887; https://doi.org/10.3390/su15107887 - 11 May 2023
Cited by 1 | Viewed by 1378
Abstract
Slovakia has a long and distinguished tradition in the field of mining and in the processing of raw materials such as gold, silver, copper, and iron ores. In medieval times, the area that is today’s Slovakia was one of the most important producers [...] Read more.
Slovakia has a long and distinguished tradition in the field of mining and in the processing of raw materials such as gold, silver, copper, and iron ores. In medieval times, the area that is today’s Slovakia was one of the most important producers and processors of sulfide ore, which was processed specifically by flotation. Flotation waste is the remains of fine-grained materials that are deposited in sludge beds after mining and mineral processing activities. Flotation waste also contains residues of heavy metals, which can pose a potential risk to the surrounding environment. The areas with this deposited material (heaps and sludge beds) have been classified as an environmental threat and require regular monitoring by government bodies. The Slovinky sludge bed is one of these areas. The aim of the work was therefore to investigate the selected physico-chemical properties of sludge flotation waste using spectroscopic methods (XPS, XRF, and AAS). Our findings showed that the concentrations of Cu, Zn, and Ni exceeded the limits set by the relevant legislation by several fold even two decades after the end of mining and processing activities. Although the sludge bed material is alkaline, our results showed that the sludge bed material could be a potential source of selected heavy metals. The obtained data could help in the protection and restoration of areas affected by the mining and processing of sulfide ore. Full article
(This article belongs to the Special Issue Environmental Pollution and Monitoring)
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30 pages, 5481 KiB  
Review
A Review—Additive Manufacturing of Intermetallic Alloys Based on Orthorhombic Titanium Aluminide Ti2AlNb
by Anatoliy G. Illarionov, Stepan I. Stepanov, Inna A. Naschetnikova, Artemiy A. Popov, Prasanth Soundappan, K. H. Thulasi Raman and Satyam Suwas
Materials 2023, 16(3), 991; https://doi.org/10.3390/ma16030991 - 20 Jan 2023
Cited by 25 | Viewed by 5147
Abstract
Titanium alloys based on orthorhombic titanium aluminide Ti2AlNb are promising refractory materials for aircraft engine parts in the operating temperature range from 600–700 °C. Parts made of Ti2AlNb-based alloys by traditional technologies, such as casting and metal forming, have [...] Read more.
Titanium alloys based on orthorhombic titanium aluminide Ti2AlNb are promising refractory materials for aircraft engine parts in the operating temperature range from 600–700 °C. Parts made of Ti2AlNb-based alloys by traditional technologies, such as casting and metal forming, have not yet found wide application due to the sensitivity of processability and mechanical properties in chemical composition and microstructure compared with commercial solid-solution-based titanium alloys. In the last three decades, metal additive manufacturing (MAM) has attracted the attention of scientists and engineers for the production of intermetallic alloys based on Ti2AlNb. This review summarizes the recent achievements in the production of O-phase-based Ti alloys using MAM, including the analysis of the feedstock materials, technological processes, machines, microstructure, phase composition and mechanical properties. Powder bed fusion (PBF) and direct energy deposition (DED) are the most widely employed MAM processes to produce O-phase alloys. MAM provides fully dense, fine-grained material with a superior combination of mechanical properties at room temperature. Further research on MAM for the production of critical parts made of Ti2AlNb-based alloys can be focused on a detailed study of the influence of post-processing and chemical composition on the formation of the structure and mechanical properties, including cyclic loading, fracture toughness, and creep resistance. Full article
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15 pages, 4560 KiB  
Article
Feasibility Study of Grinding Circulating Fluidized Bed Ash as Cement Admixture
by Xingquan Du, Zhong Huang, Yi Ding, Wei Xu, Man Zhang, Lubin Wei and Hairui Yang
Materials 2022, 15(16), 5610; https://doi.org/10.3390/ma15165610 - 16 Aug 2022
Cited by 13 | Viewed by 2276
Abstract
With the widespread application of circulating fluidized bed (CFB) combustion technology, the popularity of CFB ash (CFBA) has increased dramatically and its production and large-scale utilization have become increasingly important. In the context of carbon neutrality peaking, using CFBA as a cement admixture [...] Read more.
With the widespread application of circulating fluidized bed (CFB) combustion technology, the popularity of CFB ash (CFBA) has increased dramatically and its production and large-scale utilization have become increasingly important. In the context of carbon neutrality peaking, using CFBA as a cement admixture as an effective method of resource utilization not only reduces the pressures caused by carbon emissions in the cement industry but also solves the environmental problems caused by CFBA depositing. However, the formation conditions of CFBA are worse than those of traditional pulverized coal boilers. CFB ash is the combustion product of coal at 850 °C–950 °C, and the characteristics of CFBA usually include a loose and porous structure with many amorphous substances. Furthermore, it has the disadvantages of large particle size, high water-demand ratio, and low activity index when it is directly used as a cement admixture. In this study, CFBA (including fly ash (CFBFA) and bottom ash (CFBBA)) produced by a CFB boiler without furnace desulfurization with limestone was used as a cement admixture material, and the effect of grinding on the fineness, water-demand ratio, and activity index of CFBA were studied. The experimental results showed that the grinding effect could significantly reduce the fineness and water-demand ratio of CFBA as a cement mixture and improve the activity index. With the increase in the grinding time, the water-demand ratio of CFBA first decreased and then increased. CFBBA ground for 10 min and CFBFA ground for 4 min can reduce the water-demand ratio of CFBA by up to 105% and increase the compressive strength of 28-day-old CFBA cement by 7.05%. The grinding process can ensure that CFBA meets the Chinese standards for a cement admixture and realize the resource utilization of CFBA. Full article
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28 pages, 12085 KiB  
Article
Reconstructing the Fluvial History of the Lilas River (Euboea Island, Central West Aegean Sea) from the Mycenaean Times to the Ottoman Period
by Matthieu Ghilardi, Tim Kinnaird, Katerina Kouli, Andrew Bicket, Yannick Crest, François Demory, Doriane Delanghe, Sylvian Fachard and David Sanderson
Geosciences 2022, 12(5), 204; https://doi.org/10.3390/geosciences12050204 - 11 May 2022
Cited by 4 | Viewed by 4571
Abstract
This paper aims to reconstruct the alluvial activity for the Lilas river, the second-largest catchment of Euboea Island (Central Western Aegean Sea), for approximately the last three and a half millennia. The middle reaches (Gides basin) exhibit several historical alluvial terraces that were [...] Read more.
This paper aims to reconstruct the alluvial activity for the Lilas river, the second-largest catchment of Euboea Island (Central Western Aegean Sea), for approximately the last three and a half millennia. The middle reaches (Gides basin) exhibit several historical alluvial terraces that were first recognised in the 1980s but have remained poorly studied, resulting in uncertain chronological control of palaeofluvial activity. In order to reconstruct the past fluvial dynamics of the Lilas river, a ca. 2.5 m thick stratigraphic profile has been investigated for granulometry and magnetic parameters. Absolute dating of the sediments was possible by applying Optically Stimulated Luminescence (OSL). The results reveal: (i) two coarse-grained aggradational episodes dated from the Mycenaean/Early Iron Age and the Roman periods, respectively, (ii) a phase of rapid fine-grained vertical accretion corresponding to the Late Byzantine to early Venetian periods, (iii) potential evidence for final alluvial deposition from the Little Ice Age/Ottoman period, and (iv) two major incision episodes inferred from Ancient Greek times and most of the Byzantine period. Based on the published core material, the paper also evaluates the direct impacts of the Late Holocene alluviation recorded mid-stream on the fluvial system situated downstream in the deltaic area. Sediment sourcing is attempted based on the magnetic properties of the catchment lithology and of alluvium collected upstream along the main stream bed. Finally, the present paper discusses the possible links between Late Holocene hydroclimatic oscillations and the aggradational/incision phases revealed in the Gides basin. Correlations are attempted with regional palaeoclimate records obtained for the Aegean. In addition to climatic variability, anthropogenic factors are considered: specific land use for agricultural purposes, in particular during the Mycenaean period, the Roman and the Late Byzantine/Early Venetian periods, might have enhanced sediment deposition. Archaeological information and pollen records were also evaluated to reconstruct regional land-use patterns and possible impacts on soil accumulation over the last 3.5 millennia. Full article
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24 pages, 9516 KiB  
Article
Wildfires Effect on Debris Flow Occurrence in Italian Western Alps: Preliminary Considerations to Refine Debris Flow Early Warnings System Criteria
by Davide Tiranti, Roberto Cremonini and Daniele Sanmartino
Geosciences 2021, 11(10), 422; https://doi.org/10.3390/geosciences11100422 - 10 Oct 2021
Cited by 10 | Viewed by 3784
Abstract
Rarely, a close correlation between wildfires and the occurrence of channelized debris flows has been observed in the Western Italian Alps. Only two cases in history have been reported, after brief and localized rainfall events of moderate intensity in Italy’s Piemonte region (NW [...] Read more.
Rarely, a close correlation between wildfires and the occurrence of channelized debris flows has been observed in the Western Italian Alps. Only two cases in history have been reported, after brief and localized rainfall events of moderate intensity in Italy’s Piemonte region (NW Italy) caused debris flows, on 18 July 2005, in Verbania province (Pallanzeno municipality), and on June 2018 in Turin province (Bussoleno municipality). These phenomena occurred after a large portion of the catchments were affected by wide wildfires in the preceding months. Debris flow deposits showed an unusually large number of fine-grained particles, forming dark-brown mud-rich deposits associated with burnt wood deposits. Rainfall analysis related to the period between the wildfires’ occurrence and the debris flow events, using both raingauge and weather radar data, pointed out that the debris flows triggered in July 2005 and June 2018 were characterized by greater magnitude but associated with less precipitation intensity rates as compared with previous mud flows occurring just after wildfires. These behaviors can be explained by the presence of burned organic material and fine-grained sediment, generated from the soil’s thermal reworking, which formed a thick layer, centimeters deep, covering a large percentage of catchments and slopes. Most of this layer, generated by wildfires’ action were winnowed by rainfall events that had occurred in the months before the debris flow events, of significant magnitude, exhuming a discontinuous hydrophobic soil surface that changed the slopes’ permeability characteristics. In such conditions, runoff increased, corrivation time shortened, and, consequently, discharge along the two catchments’ channels-network increased as well. Consequently, the rainfall effects associated with rainfall events in July 2005 and June 2019 were more effective in mobilizing coarse sediments in channel beds than was typical for those catchments. Full article
(This article belongs to the Special Issue Local and Territorial Landslide Early Warning Systems)
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16 pages, 2102 KiB  
Article
Effects of Two-Stage Ditch and Natural Floodplains on Sediment Processes Driven by Different Hydrological Conditions
by Damiano Baldan, Matthias Pucher, Elmira Akbari, Thomas Hein and Gabriele Weigelhofer
Water 2021, 13(15), 2046; https://doi.org/10.3390/w13152046 - 27 Jul 2021
Cited by 2 | Viewed by 3397
Abstract
The two-stage ditch is a river restoration technique that aims at improving the sediment regime and lateral channel connectivity by recreating a small floodplain alongside a stream reach. This study aimed to analyze the efficiency of a two-stage ditch in improving the stream [...] Read more.
The two-stage ditch is a river restoration technique that aims at improving the sediment regime and lateral channel connectivity by recreating a small floodplain alongside a stream reach. This study aimed to analyze the efficiency of a two-stage ditch in improving the stream sediment structure and functions under different hydrological conditions (baseflow, post-bankfull, post-flood). Stream sediments were collected in channel sections adjacent to the two-stage ditch, adjacent to a natural floodplain along channelized reaches without inundation areas. Grain sizes, organic matter content and phosphorous (P) fractions were analyzed along with functional parameters (benthic respiration rate and P adsorption capacity, EPC0). The reach at the two-stage ditch showed no changes in sediment texture and stocks, while the floodplain reach showed higher fines and organic matter content under all hydrological conditions. The sediments in degraded reaches were more likely to be P sources, while they were more in equilibrium with the water column next to the natural floodplains and the two-stage ditch. Only functional parameters allowed for assessing the restoration effects on improving the sediment stability and functionality. Due to its sensitivity, the use of P adsorption capacity is recommended in future studies aiming at evaluating the response of river sediments to restoration measures under different hydrological conditions. Full article
(This article belongs to the Special Issue The Role of Carbon and Nutrient Cycling in Wetlands)
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19 pages, 20254 KiB  
Article
Laws and Mechanism of the Fe (III) Clogging of Porous Media in Managed Aquifer Recharge
by Hexuan Zhang, Xueyan Ye and Xinqiang Du
Water 2021, 13(3), 284; https://doi.org/10.3390/w13030284 - 25 Jan 2021
Cited by 6 | Viewed by 2605
Abstract
The use of stormwater for managed aquifer recharge (MAR) has become one of the most important ways to deal with water shortages and the corresponding environmental geological problems, especially in the north of China. The Fe (III) clogging of porous media is a [...] Read more.
The use of stormwater for managed aquifer recharge (MAR) has become one of the most important ways to deal with water shortages and the corresponding environmental geological problems, especially in the north of China. The Fe (III) clogging of porous media is a common and significant problem that influences the effect of the infiltration rate. This paper focuses on the migration characteristics and clogging mechanisms of iron hydroxides in sand columns. The results indicate that the permeability of porous media significantly decreased at the inlet of the fine sand column and inside the coarse sand column. We demonstrated that, when the Fe (III) concentration was higher, a smaller infiltration medium size was produced more rapidly, and there was more significant clogging. More than 80% of the injected Fe (III) remained in the sand column, and more than 50% was retained within 1 cm of the column inlet. The mass retention increased with the decrease in the size of the infiltration medium particles and with the increase in the injected Fe (III) concentration. The main material that caused Fe (III) clogging was iron hydroxide colloids, which were in the form of a granular or flocculent membrane coating the quartz sand. The mechanisms of clogging and retention were blocking filtration and deep bed filtration, adsorption, and deposition, which were strongly affected by the coagulation of Fe (III) colloidal particles. Full article
(This article belongs to the Special Issue Rainwater Management in Urban Areas)
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18 pages, 10637 KiB  
Article
Novel Technique for Coating of Fine Particles Using Fluidized Bed and Aerosol Atomizer
by Rongyi Zhang, Torsten Hoffmann and Evangelos Tsotsas
Processes 2020, 8(12), 1525; https://doi.org/10.3390/pr8121525 - 24 Nov 2020
Cited by 27 | Viewed by 7097
Abstract
Fine particles are widely used in many industrial fields, and there are many techniques applied for these particles, like electroplating, and chemical and physical vapor deposition. However, in the food and pharmaceutical industries, most coating processes conducted with fluidized bed use core particles [...] Read more.
Fine particles are widely used in many industrial fields, and there are many techniques applied for these particles, like electroplating, and chemical and physical vapor deposition. However, in the food and pharmaceutical industries, most coating processes conducted with fluidized bed use core particles with a diameter larger than 200 μm, otherwise agglomerates are formed. This study contributes to the development of a new coating process for fine particles with diameters of around 50 μm. The innovation lies in the combined use of a Wurster fluidized bed and a novel aerosol atomizer. The feasibility of the operation is based on the application of the aerosol atomizer, which generates droplets smaller than 1 μm in diameter. A series of experiments with different coating solutions and glass beads in a 150 mm fluidized bed fed with droplet aerosol supplied from the cone chamber bottom is presented. The quality of the coating product is analyzed by scanning electron microscopy and CAMSIZER®. In this way, the influence of different conditions and core material properties on the product quality were determined. Experimental results showed the coating layer quality getting worse as coating solution viscosity became lower, meanwhile moderate process temperature was found to enhance coating layer formation and quality of that. It was also observed that lower aerosol feed rates help improve the yield of the process. Full article
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28 pages, 14314 KiB  
Article
Thermomechanical Simulations of Residual Stresses and Distortion in Electron Beam Melting with Experimental Validation for Ti-6Al-4V
by Fawaz M. Abdullah, Saqib Anwar and Abdulrahman Al-Ahmari
Metals 2020, 10(9), 1151; https://doi.org/10.3390/met10091151 - 25 Aug 2020
Cited by 15 | Viewed by 4392
Abstract
Electron beam melting (EBM) is a relatively new process in three-dimensional (3D) printing to enable rapid manufacturing. EBM can manufacture metallic parts with thin walls, multi-layers, and complex internal structures that could not otherwise be produced for applications in aerospace, medicine, and other [...] Read more.
Electron beam melting (EBM) is a relatively new process in three-dimensional (3D) printing to enable rapid manufacturing. EBM can manufacture metallic parts with thin walls, multi-layers, and complex internal structures that could not otherwise be produced for applications in aerospace, medicine, and other fields. A 3D transient coupled thermomechanical finite element (FE) model was built to simulate the temperature distribution, distortion, and residual stresses in electron beam additive manufactured Ti-6Al-4V parts. This research enhances the understanding of the EBM-based 3D printing process to achieve parts with lower levels of residual stress and distortion and hence improved quality. The model used a fine mesh in the layer deposition zone, and the mesh size was gradually increased with distance away from the deposits. Then, elements are activated layer by layer during deposition according to the desired material properties. On the top surface, a Gaussian distributed heat flux is used to model the heat source, and the temperature-dependent properties of the powder and solid are also included to improve accuracy. The current simulation has been validated by comparing the FE distortion and temperature results with the experimental results and other reported simulation studies. The residual stress results calculated by the FE analysis were also compared with the previously reported simulation studies on the EBM process. The results showed that the finite element approach can efficiently and accurately predict the temperature field of a part during the EBM process and can easily be extended to other powder bed fusion processes. Full article
(This article belongs to the Special Issue Numerical Modelling and Simulation of Metal Processing)
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14 pages, 10631 KiB  
Communication
Experimental Investigation of Erosion Characteristics of Fine-Grained Cohesive Sediments
by Bommanna Gounder Krishnappan, Mike Stone, Steven J. Granger, Hari Ram Upadhayay, Qiang Tang, Yusheng Zhang and Adrian L. Collins
Water 2020, 12(5), 1511; https://doi.org/10.3390/w12051511 - 25 May 2020
Cited by 8 | Viewed by 3831
Abstract
In this short communication, the erosion process of the fine, cohesive sediment collected from the upper River Taw in South West England was studied in a rotating annular flume located in the National Water Research Institute in Burlington, Ontario, Canada. This study is [...] Read more.
In this short communication, the erosion process of the fine, cohesive sediment collected from the upper River Taw in South West England was studied in a rotating annular flume located in the National Water Research Institute in Burlington, Ontario, Canada. This study is part of a research project that is underway to model the transport of fine sediment and the associated nutrients in that river system. The erosion experimental data show that the critical shear stress for erosion of the upper River Taw sediment is about 0.09 Pa and it did not depend on the age of sediment deposit. The eroded sediment was transported in a flocculated form and the agent of flocculation for the upper River Taw sediment may be due to the presence of fibrils from microorganisms and organic material in the system. The experimental data were analysed using a curve fitting approach of Krone and a mathematical model of cohesive sediment transport in rotating circular flumes developed by Krishnappan. The modelled and measured data were in good agreement. An evaluation of the physical significance of Krone’s fitting coefficients is presented. Variability of the fitting coefficients as a function of bed shear stress and age of sediment deposit indicate the key role these two factors play in the erosion process of fluvial cohesive sediment. Full article
(This article belongs to the Special Issue Environmental Hydraulics Research)
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17 pages, 7132 KiB  
Article
Injection 3D Concrete Printing (I3DCP): Basic Principles and Case Studies
by Norman Hack, Inka Dressler, Leon Brohmann, Stefan Gantner, Dirk Lowke and Harald Kloft
Materials 2020, 13(5), 1093; https://doi.org/10.3390/ma13051093 - 1 Mar 2020
Cited by 34 | Viewed by 8180
Abstract
Today, the majority of research in 3D concrete printing focuses on one of the three methods: firstly, material extrusion; secondly, particle-bed binding; and thirdly, material jetting. Common to all these technologies is that the material is applied in horizontal layers. In this paper, [...] Read more.
Today, the majority of research in 3D concrete printing focuses on one of the three methods: firstly, material extrusion; secondly, particle-bed binding; and thirdly, material jetting. Common to all these technologies is that the material is applied in horizontal layers. In this paper, a novel 3D concrete printing technology is presented which challenges this principle: the so-called Injection 3D Concrete Printing (I3DCP) technology is based on the concept that a fluid material (M1) is robotically injected into a material (M2) with specific rheological properties, causing material M1 to maintain a stable position within material M2. Different to the layered deposition of horizontal strands, intricate concrete structures can be created through printing spatially free trajectories, that are unconstrained by gravitational forces during printing. In this paper, three versions of this method were investigated, described, and evaluated for their potential in construction: A) injecting a fine grain concrete into a non-hardening suspension; B) injecting a non-hardening suspension into a fine grain concrete; and C) injecting a fine grain concrete with specific properties into a fine grain concrete with different properties. In an interdisciplinary research approach, various material combinations were developed and validated through physical experiments. For each of the three versions, first architectural applications were developed and functional prototypes were fabricated. These initial results confirmed both the technological and economic feasibility of the I3DCP process, and demonstrate the potential to further expand the scope of this novel technology. Full article
(This article belongs to the Special Issue Concrete 3D Printing and Digitally-Aided Fabrication)
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