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Keywords = fiber laser

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16 pages, 2772 KiB  
Article
Double Demodulation Incorporates Reciprocal Modulation and Residual Amplitude Modulation Feedback to Enhance the Bias Performance of RFOG
by Zhijie Yang, Xiaolong Yan, Guoguang Chen and Xiaoli Tian
Photonics 2025, 12(8), 792; https://doi.org/10.3390/photonics12080792 - 5 Aug 2025
Abstract
The suppression of Rayleigh backscattering noise in a resonant fiber optic gyro (RFOG) is accompanied by the emergence of residual amplitude modulation (RAM) effects, which impact the bias performance of the RFOG output. In this paper, we propose a double demodulation technique that [...] Read more.
The suppression of Rayleigh backscattering noise in a resonant fiber optic gyro (RFOG) is accompanied by the emergence of residual amplitude modulation (RAM) effects, which impact the bias performance of the RFOG output. In this paper, we propose a double demodulation technique that integrates reciprocal modulation and RAM feedback. By utilizing reciprocal modulation–demodulation along with a RAM feedback control method, we effectively suppress both RAM and laser frequency noise. Furthermore, the inherent suppression characteristics of the double modulation–demodulation scheme facilitate effective backscatter noise reduction. As a result, the gyro angular random walk of the RFOG has improved to 3°/h, and the long-term bias instability has been enhanced to 0.1°/h over a test duration of 10 h. Full article
(This article belongs to the Special Issue Emerging Trends in Optical Fiber Sensors and Sensing Techniques)
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20 pages, 1743 KiB  
Article
Encapsulation of Lactobacillus reuteri in Chia–Alginate Hydrogels for Whey-Based Functional Powders
by Alma Yadira Cid-Córdoba, Georgina Calderón-Domínguez, María de Jesús Perea-Flores, Alberto Peña-Barrientos, Fátima Sarahi Serrano-Villa, Rigoberto Barrios-Francisco, Marcela González-Vázquez and Rentería-Ortega Minerva
Gels 2025, 11(8), 613; https://doi.org/10.3390/gels11080613 - 4 Aug 2025
Viewed by 226
Abstract
This study aimed to develop a functional powder using whey and milk matrices, leveraging the protective capacity of chia–alginate hydrogels and the advantages of electrohydrodynamic spraying (EHDA), a non-thermal technique suitable for encapsulating probiotic cells under stress conditions commonly encountered in food processing. [...] Read more.
This study aimed to develop a functional powder using whey and milk matrices, leveraging the protective capacity of chia–alginate hydrogels and the advantages of electrohydrodynamic spraying (EHDA), a non-thermal technique suitable for encapsulating probiotic cells under stress conditions commonly encountered in food processing. A hydrogel matrix composed of chia seed mucilage and sodium alginate was used to form a biopolymeric network that protected probiotic cells during processing. The encapsulation efficiency reached 99.0 ± 0.01%, and bacterial viability remained above 9.9 log10 CFU/mL after lyophilization, demonstrating the excellent protective capacity of the hydrogel matrix. Microstructural analysis using confocal laser scanning microscopy (CLSM) revealed well-retained cell morphology and homogeneous distribution within the hydrogel matrix while, in contrast, scanning electron microscopy (SEM) showed spherical, porous microcapsules with distinct surface characteristics influenced by the encapsulation method. Encapsulates were incorporated into beverages flavored with red fruits and pear and subsequently freeze-dried. The resulting powders were analyzed for moisture, protein, lipids, carbohydrates, fiber, and color determinations. The results were statistically analyzed using ANOVA and response surface methodology, highlighting the impact of ingredient ratios on nutritional composition. Raman spectroscopy identified molecular features associated with casein, lactose, pectins, anthocyanins, and other functional compounds, confirming the contribution of both matrix and encapsulants maintaining the structural characteristics of the product. The presence of antioxidant bands supported the functional potential of the powder formulations. Chia–alginate hydrogels effectively encapsulated L. reuteri, maintaining cell viability and enabling their incorporation into freeze-dried beverage powders. This approach offers a promising strategy for the development of next-generation functional food gels with enhanced probiotic stability, nutritional properties, and potential application in health-promoting dairy systems. Full article
(This article belongs to the Special Issue Food Gels: Fabrication, Characterization, and Application)
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19 pages, 4156 KiB  
Article
Experimental and Numerical Analyses of Diameter Reduction via Laser Turning with Respect to Laser Parameters
by Emin O. Bastekeli, Haci A. Tasdemir, Adil Yucel and Buse Ortac Bastekeli
J. Manuf. Mater. Process. 2025, 9(8), 258; https://doi.org/10.3390/jmmp9080258 - 1 Aug 2025
Viewed by 161
Abstract
In this study, a novel direct laser beam turning (DLBT) approach is proposed for the precision machining of AISI 308L austenitic stainless steel, which eliminates the need for cutting tools and thereby eradicates tool wear and vibration-induced surface irregularities. A nanosecond-pulsed Nd:YAG fiber [...] Read more.
In this study, a novel direct laser beam turning (DLBT) approach is proposed for the precision machining of AISI 308L austenitic stainless steel, which eliminates the need for cutting tools and thereby eradicates tool wear and vibration-induced surface irregularities. A nanosecond-pulsed Nd:YAG fiber laser (λ = 1064 nm, spot size = 0.05 mm) was used, and Ø1.6 mm × 20 mm cylindrical rods were processed under ambient conditions without auxiliary cooling. The experimental framework systematically evaluated the influence of scanning speed, pulse frequency, and the number of laser passes on dimensional accuracy and material removal efficiency. The results indicate that a maximum diameter reduction of 0.271 mm was achieved at a scanning speed of 3200 mm/s and 50 kHz, whereas 0.195 mm was attained at 6400 mm/s and 200 kHz. A robust second-order polynomial correlation (R2 = 0.99) was established between diameter reduction and the number of passes, revealing the high predictability of the process. Crucially, when the scanning speed was doubled, the effective fluence was halved, considerably influencing the ablation characteristics. Despite the low fluence, evidence of material evaporation at elevated frequencies due to the incubation effect underscores the complex photothermal dynamics governing the process. This work constitutes the first comprehensive quantification of pass-dependent diameter modulation in DLBT and introduces a transformative, noncontact micromachining strategy for hard-to-machine alloys. The demonstrated precision, repeatability, and thermal control position DLBT as a promising candidate for next-generation manufacturing of high-performance miniaturized components. Full article
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22 pages, 6376 KiB  
Article
Components for an Inexpensive CW-ODMR NV-Based Magnetometer
by André Bülau, Daniela Walter and Karl-Peter Fritz
Magnetism 2025, 5(3), 18; https://doi.org/10.3390/magnetism5030018 - 1 Aug 2025
Viewed by 377
Abstract
Quantum sensing based on NV-centers in diamonds has been demonstrated many times in multiple publications. The majority of publications use lasers in free space or lasers with fiber optics, expensive optical components such as dichroic mirrors, or beam splitters with dichroic filters and [...] Read more.
Quantum sensing based on NV-centers in diamonds has been demonstrated many times in multiple publications. The majority of publications use lasers in free space or lasers with fiber optics, expensive optical components such as dichroic mirrors, or beam splitters with dichroic filters and expensive detectors, such as Avalanche photodiodes or single photon detectors, overall, leading to custom and expensive setups. In order to provide an inexpensive NV-based magnetometer setup for educational use in schools, to teach the three topics, fluorescence, optically detected magnetic resonance, and Zeeman splitting, inexpensive, miniaturized, off-the-shelf components with high reliability have to be used. The cheaper such a setup, the more setups a school can afford. Hence, in this work, we investigated LEDs as light sources, considered different diamonds for our setup, tested different color filters, proposed an inexpensive microwave resonator, and used a cheap photodiode with an appropriate transimpedance amplifier as the basis for our quantum magnetometer. As a result, we identified cheap and functional components and present a setup and show that it can demonstrate the three topics mentioned at a hardware cost <EUR 100. Full article
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14 pages, 2107 KiB  
Article
Optimal Coherence Length Control in Interferometric Fiber Optic Hydrophones via PRBS Modulation: Theory and Experiment
by Wujie Wang, Qihao Hu, Lina Ma, Fan Shang, Hongze Leng and Junqiang Song
Sensors 2025, 25(15), 4711; https://doi.org/10.3390/s25154711 - 30 Jul 2025
Viewed by 186
Abstract
Interferometric fiber optic hydrophones (IFOHs) are highly sensitive for underwater acoustic detection but face challenges owing to the trade-off between laser monochromaticity and coherence length. In this study, we propose a pseudo-random binary sequence (PRBS) phase modulation method for laser coherence length control, [...] Read more.
Interferometric fiber optic hydrophones (IFOHs) are highly sensitive for underwater acoustic detection but face challenges owing to the trade-off between laser monochromaticity and coherence length. In this study, we propose a pseudo-random binary sequence (PRBS) phase modulation method for laser coherence length control, establishing the first theoretical model that quantitatively links PRBS parameter to coherence length, elucidating the mechanism underlying its suppression of parasitic interference noise. Furthermore, our research findings demonstrate that while reducing the laser coherence length effectively mitigates parasitic interference noise in IFOHs, this reduction also leads to elevated background noise caused by diminished interference visibility. Consequently, the modulation of coherence length requires a balanced optimization approach that not only suppresses parasitic noise but also minimizes visibility-introduced background noise, thereby determining the system-specific optimal coherence length. Through theoretical modeling and experimental validation, we determined that for IFOH systems with a 500 ns delay, the optimal coherence lengths for link fibers of 3.3 km and 10 km are 0.93 m and 0.78 m, respectively. At the optimal coherence length, the background noise level in the 3.3 km system reaches −84.5 dB (re: rad/√Hz @1 kHz), representing an additional noise suppression of 4.5 dB beyond the original suppression. This study provides a comprehensive theoretical and experimental solution to the long-standing contradiction between high laser monochromaticity, stability and appropriate coherence length, establishing a coherence modulation noise suppression framework for hydrophones, gyroscopes, distributed acoustic sensing (DAS), and other fields. Full article
(This article belongs to the Section Optical Sensors)
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18 pages, 3415 KiB  
Article
Study on the Modification of Dietary Fiber and Degradation of Zearalenone in Corn Germ Meal by Solid-State Fermentation with Bacillus subtilis K6
by Jiahao Li, Kailong Li, Langwen Tang, Chun Hua, Na Chen, Chenxian Yang, Ying Xin and Fusheng Chen
Foods 2025, 14(15), 2680; https://doi.org/10.3390/foods14152680 - 30 Jul 2025
Viewed by 300
Abstract
Although corn germ meal is a rich source of dietary fiber, it contains a relatively low proportion of soluble dietary fiber (SDF) and is frequently contaminated with high levels of zearalenone (ZEN). Solid-state fermentation has the dual effects of modifying dietary fiber (DF) [...] Read more.
Although corn germ meal is a rich source of dietary fiber, it contains a relatively low proportion of soluble dietary fiber (SDF) and is frequently contaminated with high levels of zearalenone (ZEN). Solid-state fermentation has the dual effects of modifying dietary fiber (DF) and degrading mycotoxins. This study optimized the solid-state fermentation process of corn germ meal using Bacillus subtilis K6 through response surface methodology (RSM) to enhance SDF yield while efficiently degrading ZEN. Results indicated that fermentation solid-to-liquid ratio and time had greater impacts on SDF yield and ZEN degradation rate than fermentation temperature. The optimal conditions were determined as temperature 36.5 °C, time 65 h, and solid-to-liquid ratio 1:0.82 (w/v). Under these conditions, the ZEN degradation rate reached 96.27 ± 0.53%, while the SDF yield increased from 9.47 ± 0.68% to 20.11 ± 1.87% (optimizing the SDF/DF ratio from 1:7 to 1:3). Scanning electron microscopy (SEM) and confocal laser scanning microscope (CLSM) revealed the structural transformation of dietary fiber from smooth to loose and porous forms. This structural modification resulted in a significant improvement in the physicochemical properties of dietary fiber, with water-holding capacity (WHC), oil-holding capacity (OHC), and water-swelling capacity (WSC) increasing by 34.8%, 16.4%, and 15.2%, respectively. Additionally, the protein and total phenolic contents increased by 23.0% and 82.61%, respectively. This research has achieved efficient detoxification and dietary fiber modification of corn germ meal, significantly enhancing the resource utilization rate of corn by-products and providing technical and theoretical support for industrial production applications. Full article
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20 pages, 2399 KiB  
Article
Exploring Novel Optical Soliton Molecule for the Time Fractional Cubic–Quintic Nonlinear Pulse Propagation Model
by Syed T. R. Rizvi, Atef F. Hashem, Azrar Ul Hassan, Sana Shabbir, A. S. Al-Moisheer and Aly R. Seadawy
Fractal Fract. 2025, 9(8), 497; https://doi.org/10.3390/fractalfract9080497 - 29 Jul 2025
Viewed by 321
Abstract
This study focuses on the analysis of soliton solutions within the framework of the time-fractional cubic–quintic nonlinear Schrödinger equation (TFCQ-NLSE), a powerful model with broad applications in complex physical phenomena such as fiber optic communications, nonlinear optics, optical signal processing, and laser–tissue interactions [...] Read more.
This study focuses on the analysis of soliton solutions within the framework of the time-fractional cubic–quintic nonlinear Schrödinger equation (TFCQ-NLSE), a powerful model with broad applications in complex physical phenomena such as fiber optic communications, nonlinear optics, optical signal processing, and laser–tissue interactions in medical science. The nonlinear effects exhibited by the model—such as self-focusing, self-phase modulation, and wave mixing—are influenced by the combined impact of the cubic and quintic nonlinear terms. To explore the dynamics of this model, we apply a robust analytical technique known as the sub-ODE method, which reveals a diverse range of soliton structures and offers deep insight into laser pulse interactions. The investigation yields a rich set of explicit soliton solutions, including hyperbolic, rational, singular, bright, Jacobian elliptic, Weierstrass elliptic, and periodic solutions. These waveforms have significant real-world relevance: bright solitons are employed in fiber optic communications for distortion-free long-distance data transmission, while both bright and dark solitons are used in nonlinear optics to study light behavior in media with intensity-dependent refractive indices. Solitons also contribute to advancements in quantum technologies, precision measurement, and fiber laser systems, where hyperbolic and periodic solitons facilitate stable, high-intensity pulse generation. Additionally, in nonlinear acoustics, solitons describe wave propagation in media where amplitude influences wave speed. Overall, this work highlights the theoretical depth and practical utility of soliton dynamics in fractional nonlinear systems. Full article
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13 pages, 3812 KiB  
Article
Generation of Four-Beam Output in a Bonded Nd:YAG/Cr4+:YAG Laser via Fiber Splitter Pumping
by Qixiu Zhong, Dongdong Meng, Zhanduo Qiao, Wenqi Ge, Tieliang Zhang, Zihang Zhou, Hong Xiao and Zhongwei Fan
Photonics 2025, 12(8), 760; https://doi.org/10.3390/photonics12080760 - 29 Jul 2025
Viewed by 184
Abstract
To address the poor thermal performance and low output efficiency of conventional solid-state microchip lasers, this study proposes and implements a bonded Nd:YAG/Cr4+:YAG laser based on fiber splitter pumping. Experimental results demonstrate that at a 4.02 mJ pump pulse energy and [...] Read more.
To address the poor thermal performance and low output efficiency of conventional solid-state microchip lasers, this study proposes and implements a bonded Nd:YAG/Cr4+:YAG laser based on fiber splitter pumping. Experimental results demonstrate that at a 4.02 mJ pump pulse energy and a 100 Hz repetition rate, the system achieves four linearly polarized output beams with an average pulse energy of 0.964 mJ, a repetition rate of 100 Hz, and an optical-to-optical conversion efficiency of 23.98%. The energy distribution ratios for the upper-left, lower-left, upper-right, and lower-right beams are 22.61%, 24.46%, 25.50%, and 27.43%, with pulse widths of 2.184 ns, 2.193 ns, 2.205 ns, and 2.211 ns, respectively. As the optical axis distance increases, the far-field spot pattern transitions from a single circular profile to four fully separated spots, where the lower-right beam exhibits beam quality factors of Mx2 = 1.181 and My2 = 1.289. Simulations at a 293.15 K coolant temperature and a 4.02 mJ pump energy reveal that split pumping reduces the volume-averaged temperature rise in Nd:YAG by 28.81% compared to single-beam pumping (2.57 K vs. 3.61 K), decreases the peak temperature rise by 66.15% (6.97 K vs. 20.59 K), and suppresses peak-to-peak temperature variation by 78.6% (1.34 K vs. 6.26 K). Compared with existing multi-beam generation methods, the fiber splitter approach offers integrated advantages—including compact size, low cost, high energy utilization, superior beam quality, and elevated damage thresholds—and thus shows promising potential for automotive multi-point ignition, multi-beam single-photon counting LiDAR, and laser-induced breakdown spectroscopy (LIBS) online analysis. Full article
(This article belongs to the Special Issue Laser Technology and Applications)
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22 pages, 6689 KiB  
Article
Design and Implementation of a Sun Outage Simulation System with High Uniformity and Stray Light Suppression Capability
by Zhen Mao, Zhaohui Li, Yong Liu, Limin Gao and Jianke Zhao
Sensors 2025, 25(15), 4655; https://doi.org/10.3390/s25154655 - 27 Jul 2025
Viewed by 368
Abstract
To enable accurate evaluation of satellite laser communication terminals under solar outage interference, this paper presents the design and implementation of a solar radiation simulation system targeting the 1540–1560 nm communication band. The system reconstructs co-propagating interference conditions through standardized and continuously tunable [...] Read more.
To enable accurate evaluation of satellite laser communication terminals under solar outage interference, this paper presents the design and implementation of a solar radiation simulation system targeting the 1540–1560 nm communication band. The system reconstructs co-propagating interference conditions through standardized and continuously tunable output, based on high irradiance and spectral uniformity. A compound beam homogenization structure—combining a multimode fiber and an apodizator—achieves 85.8% far-field uniformity over a 200 mm aperture. A power–spectrum co-optimization strategy is introduced for filter design, achieving a spectral matching degree of 78%. The system supports a tunable output from 2.5 to 130 mW with a 50× dynamic range and maintains power control accuracy within ±0.9%. To suppress internal background interference, a BRDF-based optical scattering model is established to trace primary and secondary stray light paths. Simulation results show that by maintaining the surface roughness of key mirrors below 2 nm and incorporating a U-shaped reflective light trap, stray light levels can be reduced to 5.13 × 10−12 W, ensuring stable detection of a 10−10 W signal at a 10:1 signal-to-background ratio. Experimental validation confirms that the system can faithfully reproduce solar outage conditions within a ±3° field of view, achieving consistent performance in spectrum shaping, irradiance uniformity, and background suppression. The proposed platform provides a standardized and practical testbed for ground-based anti-interference assessment of optical communication terminals. Full article
(This article belongs to the Section Communications)
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18 pages, 7614 KiB  
Article
The Influence of Print Orientation and Discontinuous Carbon Fiber Content on the Tensile Properties of Selective Laser-Sintered Polyamide 12
by Jonathan J. Slager, Joshua T. Green, Samuel D. Levine and Roger V. Gonzalez
Polymers 2025, 17(15), 2028; https://doi.org/10.3390/polym17152028 - 25 Jul 2025
Viewed by 345
Abstract
Discontinuous fibers are commonly added to matrix materials in additive manufacturing to enhance properties, but such benefits may be constrained by print and fiber orientation. The additive processes of forming rasters and layers in powder bed fusion inherently cause anisotropy in printed parts. [...] Read more.
Discontinuous fibers are commonly added to matrix materials in additive manufacturing to enhance properties, but such benefits may be constrained by print and fiber orientation. The additive processes of forming rasters and layers in powder bed fusion inherently cause anisotropy in printed parts. Many print parameters, such as laser, temperature, and hatch pattern, influence the anisotropy of tensile properties. This study characterizes fiber orientation attributed to recoating non-encapsulated fibers and the resulting anisotropic tensile properties. Tensile and fracture properties of polyamide 12 reinforced with 0%, 2.5%, 5%, and 10% discontinuous carbon fibers by volume were characterized in two primary print/tensile loading orientations: tensile loading parallel to the recoater (“horizontal specimens”) and tensile load along the build axis (“vertical specimens”). Density and fractographic analysis indicate a homogeneous mixture with low porosity and primary fiber orientation along the recoating direction for both print orientations. Neat specimens (zero fiber) loaded in either direction have similar tensile properties. However, fiber-reinforced vertical specimens have significantly reduced consistency and tensile strength as fiber content increased, while the opposite is true for horizontal specimens. These datasets and results provide a mechanism to tune material properties and improve the functionality of selectively laser-sintered fiber-reinforced parts through print orientation selection. These datasets could be used to customize functionally graded parts with multi-material selective laser-sintering manufacturing. Full article
(This article belongs to the Special Issue Polymeric Composites: Manufacturing, Processing and Applications)
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13 pages, 1718 KiB  
Article
Accurate Dual-Channel Broadband RF Attenuation Measurement System with High Attenuation Capability Using an Optical Fiber Assembly for Optimal Channel Isolation
by Anton Widarta
Electronics 2025, 14(15), 2963; https://doi.org/10.3390/electronics14152963 - 24 Jul 2025
Viewed by 190
Abstract
In this study, an accurate attenuation measurement system with high attenuation capability (≥100 dB) is presented, covering a broad radio frequency range from 1 GHz to 25 GHz. The system employs a dual-channel intermediate frequency (IF) substitution method, utilizing a programmable inductive voltage [...] Read more.
In this study, an accurate attenuation measurement system with high attenuation capability (≥100 dB) is presented, covering a broad radio frequency range from 1 GHz to 25 GHz. The system employs a dual-channel intermediate frequency (IF) substitution method, utilizing a programmable inductive voltage divider (IVD) that provides precise voltage ratios at a 1 kHz operating IF, serving as the primary attenuation standard. To ensure optimal inter-channel isolation, essential for accurate high-attenuation measurements, an optical fiber assembly, consisting of a laser diode, a wideband external electro-optic modulator, and a photodetector, is integrated between the channels. A comprehensive performance evaluation is presented, with particular emphasis on the programmable IVD calibration technique, which achieves an accuracy better than 0.001 dB across all attenuation levels, and on the role of the optical fiber assembly in enhancing isolation, demonstrating levels exceeding 120 dB across the entire frequency range. The system demonstrates measurement capabilities with expanded uncertainties (k = 2) of 0.004 dB, 0.008 dB, and 0.010 dB at attenuation levels of 20 dB, 60 dB, and 100 dB, respectively. Full article
(This article belongs to the Special Issue RF/MM-Wave Circuits Design and Applications, 2nd Edition)
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23 pages, 25086 KiB  
Article
U-Net Segmentation with Bayesian-Optimized Weight Voting for Worn Surface Analysis of a PEEK-Based Tribological Composite
by Yuxiao Zhao and Leyu Lin
Lubricants 2025, 13(8), 324; https://doi.org/10.3390/lubricants13080324 - 24 Jul 2025
Viewed by 352
Abstract
This study presents a U-Net-based automatic segmentation framework for quantitative analysis of surface morphology in a PEEK-based composite following tribological testing. Controlled Pin-on-Disc tests were conducted to characterize tribological performance, worn surfaces were captured by laser scanning microscopy to acquire optical images and [...] Read more.
This study presents a U-Net-based automatic segmentation framework for quantitative analysis of surface morphology in a PEEK-based composite following tribological testing. Controlled Pin-on-Disc tests were conducted to characterize tribological performance, worn surfaces were captured by laser scanning microscopy to acquire optical images and height maps, and the model produced pixel-level segmentation masks distinguishing different regions, enabling high-throughput, objective analysis of worn surface morphology. Sixty-three manually annotated image sets—with labels for fiber, third-body patch, and matrix regions—formed the training corpus. A 70-layer U-Net architecture with four-channel input was developed and rigorously evaluated using five-fold cross-validation. To enhance performance on the challenging patch and fiber classes, the top five model instances were ensembled through Bayesian-optimized weighted voting, achieving significant improvements in class-specific F1 metrics. Segmentation outputs on unseen data confirmed the method’s robustness and generalizability across complex surface topographies. This approach establishes a scalable, accurate tool for automated morphological analysis, with potential extensions to real-time monitoring and other composite systems. Full article
(This article belongs to the Special Issue New Horizons in Machine Learning Applications for Tribology)
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24 pages, 738 KiB  
Review
Photocuring in Lithium-Ion Battery Fabrication: Advances Towards Integrated Manufacturing
by Zihao Li, Yanlong Li, Mengting Chen, Weishan Li and Xiaoming Wei
Batteries 2025, 11(8), 282; https://doi.org/10.3390/batteries11080282 - 23 Jul 2025
Viewed by 397
Abstract
Photocuring, including photopolymerization and photocrosslinking, has emerged as a transformative manufacturing paradigm that enables the precise, rapid, and customizable fabrication of advanced battery components. This review first introduces the principles of photocuring and vat photopolymerization and their unique advantages of high process efficiency, [...] Read more.
Photocuring, including photopolymerization and photocrosslinking, has emerged as a transformative manufacturing paradigm that enables the precise, rapid, and customizable fabrication of advanced battery components. This review first introduces the principles of photocuring and vat photopolymerization and their unique advantages of high process efficiency, non-contact fabrication, ambient-temperature processing, and robust interlayer bonding. It then systematically summarizes photocured battery components, involving electrolytes, membranes, anodes, and cathodes, highlighting their design strategies. This review examines the impact of photocured materials on the battery’s properties, such as its conductivity, lithium-ion transference number, and mechanical strength, while examining how vat-photopolymerization-derived 3D architectures optimize ion transport and electrode–electrolyte integration. Finally, it discusses current challenges and future directions for photocuring-based battery manufacturing, emphasizing the need for specialized energy storage resins and scalable processes to bridge lab-scale innovations with industrial applications. Full article
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12 pages, 4677 KiB  
Article
Lap Welding of Nickel-Plated Steel and Copper Sheets Using Coaxial Laser Beams
by Kuan-Wei Su, Yi-Hsuan Chen, Hung-Yang Chu and Ren-Kae Shiue
Materials 2025, 18(14), 3407; https://doi.org/10.3390/ma18143407 - 21 Jul 2025
Viewed by 262
Abstract
The laser heterogeneous lap welding of nickel-plated steel and Cu sheets has been investigated in this study. The YAG (Yttrium-Aluminum-Garnet) laser beam only penetrates the upper Ni-plated steel sheet and cannot weld the bottom Cu sheet due to the low absorption coefficient of [...] Read more.
The laser heterogeneous lap welding of nickel-plated steel and Cu sheets has been investigated in this study. The YAG (Yttrium-Aluminum-Garnet) laser beam only penetrates the upper Ni-plated steel sheet and cannot weld the bottom Cu sheet due to the low absorption coefficient of the YAG laser beam. Incorporating a blue-light and fiber laser into the coaxial laser beam significantly improves the quality of the weld fusion zone. The fiber laser beam can penetrate the upper nickel-plated steel sheet, and the blue-light laser beam can melt the bottom copper sheet. Introducing the blue-light laser to the coaxial laser beams overcomes the low reflectivity of the bottom copper sheet. The fiber/blue-light coaxial laser continuous welding can achieve the best integrity and defect-free welding. It shows potential in the mass production of the next generation of lithium batteries. Full article
(This article belongs to the Special Issue Fusion Bonding/Welding of Metal and Non-Metallic Materials)
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11 pages, 1578 KiB  
Article
Impact of Hydrofluoric Acid, Ytterbium Fiber Lasers, and Hydroxyapatite Nanoparticles on Surface Roughness and Bonding Strength of Resin Cement with Different Viscosities to Lithium Disilicate Glass Ceramic: SEM and EDX Analysis
by Abdullah Aljamhan and Fahad Alkhudhairy
Crystals 2025, 15(7), 661; https://doi.org/10.3390/cryst15070661 - 20 Jul 2025
Viewed by 289
Abstract
This study looks at the effect of surface conditioners hydrofluoric acid (HFA), Ytterbium fibre laser (YFL), and Hydroxyapatite nanoparticles (HANPs) on the surface roughness (Ra) and shear bond strength (SBS) of different viscosity resin cements to lithium disilicate glass ceramic (LDC). A total [...] Read more.
This study looks at the effect of surface conditioners hydrofluoric acid (HFA), Ytterbium fibre laser (YFL), and Hydroxyapatite nanoparticles (HANPs) on the surface roughness (Ra) and shear bond strength (SBS) of different viscosity resin cements to lithium disilicate glass ceramic (LDC). A total of 78 IPS Emax discs were prepared and categorized into groups based on conditioning methods. Group 1 HFA–Silane (S), Group 2: YFL-S, and Group 3: HANPs-S. A scanning electron microscope (n = 1) and profilometer (n = 5) were used on each conditioned group for the assessment of surface topography and Ra. A total of 20 LDC discs for each conditioned group were subsequently categorized into two subgroups based on the application of high- and low-viscosity dual-cured resin cement. SBS and failure mode were assessed. ANOVA and post hoc Tukey tests were employed to identify significant differences in Ra and SBS among different groups. LDC conditioned with HFA-S, HANPs-S, and YFL-S demonstrated comparable Ra scores (p > 0.05). Also, irrespective of the type of conditioning regime, the use of low-viscosity cement improves bond values when bonded to the LDC. LDC treated with YFL-S and HANPs-S can serve as an effective substitute for HFA-S in enhancing the Ra and surface characteristics of LDC. The low-viscosity resin cement demonstrated superior performance by achieving greater bond strength. Full article
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