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31 pages, 2800 KB  
Article
Intelligent Fusion: A Resilient Anomaly Detection Framework for IoMT Health Devices
by Flavio Pastore, Raja Waseem Anwar, Nafaa Hadi Jabeur and Saqib Ali
Information 2026, 17(2), 117; https://doi.org/10.3390/info17020117 - 26 Jan 2026
Abstract
Modern healthcare systems increasingly depend on wearable Internet of Medical Things (IoMT) devices for the continuous monitoring of patients’ physiological parameters. It remains challenging to differentiate between genuine physiological anomalies, sensor faults, and malicious cyber interference. In this work, we propose a hybrid [...] Read more.
Modern healthcare systems increasingly depend on wearable Internet of Medical Things (IoMT) devices for the continuous monitoring of patients’ physiological parameters. It remains challenging to differentiate between genuine physiological anomalies, sensor faults, and malicious cyber interference. In this work, we propose a hybrid fusion framework designed to attribute the most plausible source of an anomaly, thereby supporting more reliable clinical decisions. The proposed framework is developed and evaluated using two complementary datasets: CICIoMT2024 for modelling security threats and a large-scale intensive care cohort from MIMIC-IV for analysing key vital signs and bedside interventions. The core of the system combines a supervised XGBoost classifier for attack detection with an unsupervised LSTM autoencoder for identifying physiological and technical deviations. To improve clinical realism and avoid artefacts introduced by quantised or placeholder measurements, the physiological module incorporates quality-aware preprocessing and missingness indicators. The fusion decision policy is calibrated under prudent, safety-oriented constraints to limit false escalation. Rather than relying on fixed fusion weights, we train a lightweight fusion classifier that combines complementary evidence from the security and clinical modules, and we select class-specific probability thresholds on a dedicated calibration split. The security module achieves high cross-validated performance, while the clinical model captures abnormal physiological patterns at scale, including deviations consistent with both acute deterioration and data-quality faults. Explainability is provided through SHAP analysis for the security module and reconstruction-error attribution for physiological anomalies. The integrated fusion framework achieves a final accuracy of 99.76% under prudent calibration and a Matthews Correlation Coefficient (MCC) of 0.995, with an average end-to-end inference latency of 84.69 ms (p95 upper bound of 107.30 ms), supporting near real-time execution in edge-oriented settings. While performance is strong, clinical severity labels are operationalised through rule-based proxies, and cross-domain fusion relies on harmonised alignment assumptions. These aspects should be further evaluated using realistic fault traces and prospective IoMT data. Despite these limitations, the proposed framework offers a practical and explainable approach for IoMT-based patient monitoring. Full article
(This article belongs to the Special Issue Intrusion Detection Systems in IoT Networks)
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25 pages, 4139 KB  
Article
Gain-Enhanced Correlation Fusion for PMSM Inter-Turn Faults Severity Detection Using Machine Learning Algorithms
by Vasileios I. Vlachou, Theoklitos S. Karakatsanis, Karolina Kudelina, Dimitrios E. Efstathiou and Stavros D. Vologiannidis
Machines 2026, 14(1), 134; https://doi.org/10.3390/machines14010134 - 22 Jan 2026
Viewed by 107
Abstract
Diagnosing faults in Permanent Magnet Synchronous Motors (PMSMs) is critical for ensuring their reliable operation, particularly in detecting internal short-circuit faults in the stator windings. These faults, such as inter-turn and inter-coil short circuits, can significantly affect motor performance and lead to costly [...] Read more.
Diagnosing faults in Permanent Magnet Synchronous Motors (PMSMs) is critical for ensuring their reliable operation, particularly in detecting internal short-circuit faults in the stator windings. These faults, such as inter-turn and inter-coil short circuits, can significantly affect motor performance and lead to costly downtime if not detected early. However, detecting these faults accurately, especially in the presence of operational noise and varying load conditions, remains a challenging task. To address this, a novel methodology is proposed for diagnosing and classifying fault severity in PMSMs using vibration and current data. The key innovation of the method is the combination of signal processing for both vibration and current data, to enhance fault detection by applying advanced feature extraction techniques such as root mean square (RMS), peak-to peak values, and spectral entropy in both time and frequency domains. Furthermore, a cooperative gain transformation is applied to amplify weak correlations between vibration and current signals, improving detection sensitivity, especially during early fault progression. In this study, the publicly available dataset on Mendeley, which consists of vibration and current measurements from three PMSMs with different power ratings of 1.0 kW, 1.5 kW, and 3.0 kW, was used. The dataset includes eight different levels of stator fault severity, ranging from 0% up to 37.66%, and covers normal operation, inter-coil short circuit, and inter-turn short circuit. The results demonstrate the effectiveness of the proposed methodology, achieving an accuracy of 96.6% in fault classification. The performance values for vibration and current measurements, along with the corresponding fault severities, validate the method’s ability to accurately detect faults across various operating conditions. Full article
(This article belongs to the Special Issue Fault Diagnostics and Fault Tolerance of Synchronous Electric Drives)
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21 pages, 2691 KB  
Article
Interturn Short-Circuit Fault Diagnosis in a Permanent Magnet Synchronous Generator Using Wavelets and Binary Classifiers
by Jose Antonio Alvarez-Salas, Francisco Javier Villalobos-Pina, Mario Arturo Gonzalez-Garcia and Ricardo Alvarez-Salas
Processes 2026, 14(2), 377; https://doi.org/10.3390/pr14020377 - 21 Jan 2026
Viewed by 78
Abstract
Condition monitoring and diagnosis in a permanent magnet synchronous generator (PMSG) are crucial for ensuring its service continuity and reliability. Recent advancements have introduced innovative, non-invasive techniques for detecting mechanical and electrical faults in this machine. This paper proposes a novel application of [...] Read more.
Condition monitoring and diagnosis in a permanent magnet synchronous generator (PMSG) are crucial for ensuring its service continuity and reliability. Recent advancements have introduced innovative, non-invasive techniques for detecting mechanical and electrical faults in this machine. This paper proposes a novel application of the discrete wavelet transform and binary classifiers for diagnosing interturn short-circuit faults in a PMSG with high accuracy and low computational burden. The objective of fault diagnosis is to detect the presence of an interturn short-circuit fault (fault vs. no-fault) under different fault severities and operating speeds. Multiple binary models were trained separately for each fault scenario. The three-phase currents from the PMSG are processed using the discrete wavelet transform to extract features, which are then fed into a binary classifier based on a Random Forest algorithm. Optimization techniques are used to improve the performance of the binary classifiers. Experimental results obtained under various stator fault conditions in the PMSG are presented. Metrics such as accuracy and confusion matrices are used to evaluate the performance of binary classifiers. Full article
(This article belongs to the Special Issue Fault Diagnosis of Equipment in the Process Industry)
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30 pages, 1378 KB  
Review
Artificial Intelligence for Predictive Maintenance and Performance Optimization in Renewable Energy Systems: A Comprehensive Review
by Oluwagbenga Apata, Josiah Lange Munda and Emmanuel M. Migabo
Energies 2026, 19(2), 536; https://doi.org/10.3390/en19020536 - 21 Jan 2026
Viewed by 142
Abstract
Artificial intelligence (AI) has become integral to predictive maintenance (PdM) in renewable energy systems (RES), enabling the detection of faults, forecasting of degradation, and optimization of performance. However, existing reviews are fragmented, focusing either on specific energy domains or algorithmic families without a [...] Read more.
Artificial intelligence (AI) has become integral to predictive maintenance (PdM) in renewable energy systems (RES), enabling the detection of faults, forecasting of degradation, and optimization of performance. However, existing reviews are fragmented, focusing either on specific energy domains or algorithmic families without a unified framework that connects AI methods to real-world deployment. This paper presents a novel, cross-domain synthesis for solar, wind, hydro, and hybrid systems. Its originality lies in a dual-axis classification framework that maps AI models to their functional roles while accounting for the data realities of different energy infrastructures. Unlike prior studies, this review integrates data characteristics into the comparative analysis, revealing how data constraints shape model selection, scalability, and reliability. By bridging methodological rigor with operational feasibility, this paper establishes a foundation for adaptive, transparent, and scalable AI integration in RES. The findings offer actionable insights for researchers, engineers, and policymakers seeking to advance intelligent asset management in the context of global energy transition. Full article
(This article belongs to the Section F5: Artificial Intelligence and Smart Energy)
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20 pages, 985 KB  
Article
A Novel Approach to Automating Overcurrent Protection Settings Using an Optimized Genetic Algorithm
by Mario A. Londoño Villegas, Eduardo Gómez-Luna, Luis A. Gallego Pareja and Juan C. Vasquez
Energies 2026, 19(2), 529; https://doi.org/10.3390/en19020529 - 20 Jan 2026
Viewed by 106
Abstract
In electrical networks, the coordination and selectivity of protective devices are key to improving reliability and ensuring operational safety. Protections play a fundamental role in maintaining system stability and detecting faults within the power system. This study presents an optimized genetic algorithm (OGA) [...] Read more.
In electrical networks, the coordination and selectivity of protective devices are key to improving reliability and ensuring operational safety. Protections play a fundamental role in maintaining system stability and detecting faults within the power system. This study presents an optimized genetic algorithm (OGA) as a method to optimize the configurations of overcurrent protections in high voltage distribution systems. The OGA obtained the best results in all tested systems, demonstrating its effectiveness in coordinating protections according to IEC 60255-151:2009. In addition, simulations performed with the integration of Python and PowerFactory DigSILENT software validated the correct coordination of the protections, showing that the OGA not only optimizes response times, but also guarantees greater selectivity and reliability in the protection of the electrical system in an efficient way. Full article
(This article belongs to the Special Issue Advances in the Protection and Control of Modern Power Systems)
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22 pages, 5431 KB  
Article
Active Fault-Tolerant Method for Navigation Sensor Faults Based on Frobenius Norm–KPCA–SVM–BiLSTM
by Zexia Huang, Bei Xu, Guoyang Ye, Pu Yang and Chunli Shao
Actuators 2026, 15(1), 64; https://doi.org/10.3390/act15010064 - 19 Jan 2026
Viewed by 110
Abstract
Aiming to address the safety and stability issues caused by typical faults of Unmanned Aerial Vehicle (UAV) navigation sensors, a novel fault-tolerant method is proposed, which can capture the temporal dependencies of fault feature evolution, and complete the classification, prediction, and data reconstruction [...] Read more.
Aiming to address the safety and stability issues caused by typical faults of Unmanned Aerial Vehicle (UAV) navigation sensors, a novel fault-tolerant method is proposed, which can capture the temporal dependencies of fault feature evolution, and complete the classification, prediction, and data reconstruction of fault data. In this fault-tolerant method, the feature extraction module adopts the FNKPCA method—integrating the Frobenius Norm (F-norm) with Kernel Principal Component Analysis (KPCA)—to optimize the kernel function’s ability to capture signal features, and enhance the system reliability. By combining FNKPCA with Support Vector Machine (SVM) and Bidirectional Long Short-Term Memory (BiLSTM), an active fault-tolerant processing method, namely FNKPCA–SVM–BiLSTM, is obtained. This study conducts comparative experiments on public datasets, and verifies the effectiveness of the proposed method under different fault states. The proposed approach has the following advantages: (1) It achieves a detection accuracy of 98.64% for sensor faults, with an average false alarm rate of only 0.15% and an average missed detection rate of 1.16%, demonstrating excellent detection performance. (2) Compared with the Long Short-Term Memory (LSTM)-based method, the proposed fault-tolerant method can reduce the RMSE metrics of Global Positioning System (GPS), Inertial Measurement Unit (IMU), and Ultra-Wide-Band (UWB) sensors by 77.80%, 14.30%, and 75.00%, respectively, exhibiting a significant fault-tolerant effect. Full article
(This article belongs to the Section Actuators for Manufacturing Systems)
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18 pages, 935 KB  
Article
A Lightweight Audio Spectrogram Transformer for Robust Pump Anomaly Detection
by Hangyu Zhang and Yi-Horng Lai
Machines 2026, 14(1), 114; https://doi.org/10.3390/machines14010114 - 19 Jan 2026
Viewed by 113
Abstract
Industrial pumps are critical components in manufacturing and process plants, where early acoustic anomaly detection is essential for preventing unplanned downtime and reducing maintenance costs. In practice, however, strong background noise, severe class imbalance between rare faults and abundant normal data, and the [...] Read more.
Industrial pumps are critical components in manufacturing and process plants, where early acoustic anomaly detection is essential for preventing unplanned downtime and reducing maintenance costs. In practice, however, strong background noise, severe class imbalance between rare faults and abundant normal data, and the limited computing resources of edge devices make reliable deployment challenging. In this work, a lightweight Audio Spectrogram Transformer (Tiny-AST) is proposed for robust pump anomaly detection under imbalanced supervision. Building on the Audio Spectrogram Transformer, the internal Transformer encoder is redesigned by jointly reducing the embedding dimension, depth, and number of attention heads, and combined with a class frequency-based balanced sampling strategy and time–frequency masking augmentation. Experiments on the pump subset of the MIMII dataset across three SNR levels (−6 dB, 0 dB, 6 dB) demonstrate that Tiny-AST achieves an effective trade-off between computational efficiency and noise robustness. With 1.01 M parameters and 1.68 GFLOPs, it maintains superior performance under heavy noise (−6 dB) compared to ultra-lightweight CNNs (MobileNetV3) and offers significantly lower computational cost than standard compact baselines (ResNet18, EfficientNet-B0). Furthermore, comparisons highlight the performance gains of this lightweight supervised approach over traditional unsupervised benchmarks (e.g., autoencoders, GANs) by effectively leveraging scarce fault samples. These results indicate that a carefully designed lightweight Transformer, together with appropriate sampling and augmentation, can provide competitive acoustic anomaly detection performance while remaining suitable for deployment on resource-constrained industrial edge devices. Full article
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26 pages, 3535 KB  
Review
A Survey on Fault Detection of Solar Insecticidal Lamp Internet of Things: Recent Advance, Challenge, and Countermeasure
by Xing Yang, Zhengjie Wang, Lei Shu, Fan Yang, Xuanchen Guo and Xiaoyuan Jing
J. Sens. Actuator Netw. 2026, 15(1), 11; https://doi.org/10.3390/jsan15010011 - 19 Jan 2026
Viewed by 176
Abstract
Ensuring food security requires innovative, sustainable pest management solutions. The Solar Insecticidal Lamp Internet of Things (SIL-IoT) represents such an advancement, yet its reliability in harsh, variable outdoor environments is compromised by frequent component and sensor faults, threatening effective pest control and data [...] Read more.
Ensuring food security requires innovative, sustainable pest management solutions. The Solar Insecticidal Lamp Internet of Things (SIL-IoT) represents such an advancement, yet its reliability in harsh, variable outdoor environments is compromised by frequent component and sensor faults, threatening effective pest control and data integrity. This paper presents a comprehensive survey on fault detection (FD) for SIL-IoT systems, systematically analyzing their unique challenges, including electromagnetic interference, resource constraints, data scarcity, and network instability. To address these challenges, we investigate countermeasures, including blind source separation for signal decomposition under interference, lightweight model techniques for edge deployment, and transfer/self-supervised learning for low-cost fault modeling across diverse agricultural scenarios. A dedicated case study, utilizing sensor fault data of SIL-IoT, demonstrates the efficacy of these approaches: an empirical mode decomposition-enhanced model achieved 97.89% accuracy, while a depthwise separable-based convolutional neural network variant reduced computational cost by 88.7% with comparable performance. This survey not only synthesizes the state of the art but also provides a structured framework and actionable insights for developing robust, efficient, and scalable FD solutions, thereby enhancing the operational reliability and sustainability of SIL-IoT systems. Full article
(This article belongs to the Special Issue Fault Diagnosis in the Internet of Things Applications)
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13 pages, 2304 KB  
Article
Hybrid Multi-Scale CNN and Transformer Model for Motor Fault Detection
by Prashant Kumar
Machines 2026, 14(1), 113; https://doi.org/10.3390/machines14010113 - 19 Jan 2026
Viewed by 206
Abstract
Electric motors are the workhorse of industries owing to their precise speed and torque control technologies. Despite their ruggedness, faults are inevitable due to wear and tear, their prolonged usage and multiple factors. Bearing faults are among the most frequently occurring faults in [...] Read more.
Electric motors are the workhorse of industries owing to their precise speed and torque control technologies. Despite their ruggedness, faults are inevitable due to wear and tear, their prolonged usage and multiple factors. Bearing faults are among the most frequently occurring faults in electric motors. Detecting faults at an early stage is crucial for avoiding complete shutdown. Deep learning has gained significant attention in the fault detection domain owing to its inherent advantages. This paper proposes a hybrid multi-scale convolutional neural network and Transformer model for bearing fault detection. The model combines the strengths of multi-scale convolutional front-ends for fine-grained feature extraction with Transformer encoder blocks for capturing long-range temporal dependencies. This approach combines the advantages of both models for effective bearing fault detection. The proposed method was tested on a bearing dataset to show its performance and efficacy. This method achieved high-performance accuracy in bearing fault detection. Full article
(This article belongs to the Section Machines Testing and Maintenance)
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45 pages, 14932 KB  
Article
An Intelligent Predictive Maintenance Architecture for Substation Automation: Real-World Validation of a Digital Twin and AI Framework of the Badra Oil Field Project
by Sarmad Alabbad and Hüseyin Altınkaya
Electronics 2026, 15(2), 416; https://doi.org/10.3390/electronics15020416 - 17 Jan 2026
Viewed by 160
Abstract
The increasing complexity of modern electrical substations—driven by renewable integration, advanced automation, and asset aging—necessitates a transition from reactive maintenance toward intelligent, data-driven strategies. Predictive maintenance (PdM), supported by artificial intelligence, enables early fault detection and remaining useful life (RUL) estimation, while Digital [...] Read more.
The increasing complexity of modern electrical substations—driven by renewable integration, advanced automation, and asset aging—necessitates a transition from reactive maintenance toward intelligent, data-driven strategies. Predictive maintenance (PdM), supported by artificial intelligence, enables early fault detection and remaining useful life (RUL) estimation, while Digital Twin (DT) technology provides synchronized cyber–physical representations for situational awareness and risk-free validation of maintenance decisions. This study proposes a five-layer DT-enabled PdM architecture integrating standards-based data acquisition, semantic interoperability (IEC 61850, CIM, and OPC UA Part 17), hybrid AI analytics, and cyber-secure decision support aligned with IEC 62443. The framework is validated using utility-grade operational data from the SS1 substation of the Badra Oil Field, comprising approximately one million multivariate time-stamped measurements and 139 confirmed fault events across transformer, feeder, and environmental monitoring systems. Fault detection is formulated as a binary classification task using event-window alignment to the 1 min SCADA timeline, preserving realistic operational class imbalance. Five supervised learning models—a Random Forest, Gradient Boosting, a Support Vector Machine, a Deep Neural Network, and a stacked ensemble—were benchmarked, with the ensemble embedded within the DT core representing the operational predictive model. Experimental results demonstrate strong performance, achieving an F1-score of 0.98 and an AUC of 0.995. The results confirm that the proposed DT–AI framework provides a scalable, interoperable, and cyber-resilient foundation for deployment-ready predictive maintenance in modern substation automation systems. Full article
(This article belongs to the Section Artificial Intelligence)
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25 pages, 6302 KB  
Article
Solar Photovoltaic System Fault Classification via Hierarchical Deep Learning with Imbalanced Multi-Class Thermal Dataset
by Hrach Ayunts, Sos S. Agaian and Artyom M. Grigoryan
Energies 2026, 19(2), 462; https://doi.org/10.3390/en19020462 - 17 Jan 2026
Viewed by 138
Abstract
The growing global reliance on solar photovoltaic (PV) systems requires robust, automated inspection techniques to ensure reliability and efficiency. Thermal infrared (IR) imaging is widely used for detecting PV faults; however, accurate classification remains challenging due to severe class imbalance, low thermal contrast, [...] Read more.
The growing global reliance on solar photovoltaic (PV) systems requires robust, automated inspection techniques to ensure reliability and efficiency. Thermal infrared (IR) imaging is widely used for detecting PV faults; however, accurate classification remains challenging due to severe class imbalance, low thermal contrast, and high inter-class visual similarity among fault types. This study proposes a hierarchical deep learning framework for thermal PV fault classification, integrating a multi-class dataset-balancing strategy to enhance representational efficiency. The proposed framework consists of two major components: (i) a hierarchical two-stage classification scheme that mitigates data imbalance and leverages limited labeled data for improved fault discrimination; and (ii) a contrast-preserving MixUp augmentation technique designed explicitly for low-contrast thermal imagery, improving minority fault class recognition and overall robustness. Comprehensive experiments were conducted on benchmark 8-class thermal PV datasets using nine deep network architectures. Dataset refactoring decisions are validated through quantitative inter-class distance analysis using multiple complementary metrics. Results demonstrate that the proposed hierarchical SlantNet model achieves the best trade-off between accuracy and computational efficiency, achieving an F1-Efficiency Index of 337.6 and processing 42,072 images per second on a GPU, over twice the efficiency of conventional approaches. Comparatively, the Swin-T Transformer attained the highest classification accuracy of 89.48% and F1 score of 80.50%, while SlantNet achieved 86.15% accuracy and 73.03% F1 score with substantially higher inference speed, highlighting its real-time potential. Ablation studies on augmentation and regularization strategies confirm that the proposed techniques significantly improve minority class detection without compromising overall performance, with detailed per-class precision, recall, and F1 analysis. The proposed framework delivers a high-accuracy, low-latency, and edge-deployable solution for automated PV inspection, facilitating seamless integration into operational PV plants for real-time fault diagnosis. Full article
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15 pages, 3192 KB  
Article
Predictive Modeling of Packaging Seal Strength: A Hybrid Vision and Process Data Approach for Non-Destructive Quality Assurance
by Piotr Garbacz, Andrzej Burghardt, Piotr Czajka, Jordan Mężyk and Wojciech Mizak
Appl. Sci. 2026, 16(2), 923; https://doi.org/10.3390/app16020923 - 16 Jan 2026
Viewed by 126
Abstract
A method for quality inspection of food packaging based on hybrid imaging and machine-learning techniques is presented. The proposed inspection system integrates thermal and visible-light imaging, enabling detection and classification of faults such as weak seals, creases and contamination. For the purpose of [...] Read more.
A method for quality inspection of food packaging based on hybrid imaging and machine-learning techniques is presented. The proposed inspection system integrates thermal and visible-light imaging, enabling detection and classification of faults such as weak seals, creases and contamination. For the purpose of the study data acquisition is automated with the use of an industrial manipulator, ensuring repeatability and consistent positioning of samples. Using the acquired images, the temperature distribution in the sealing area and selected process parameters, a predictive model for burst-pressure testing was developed. The proposed workflow includes attribute selection, hyperparameter optimization and the application of regression algorithms. The proof-of-concept results demonstrate a strong alignment between predicted and measured values, as well as high model stability. The best-performing model, ElasticNet, achieved an R2 of 0.815 and an MAE of 0.028 kgf/cm2, confirming its potential for non-destructive quality control of packaging. Full article
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20 pages, 2984 KB  
Article
Demagnetization Fault Location of Direct-Drive Permanent Magnet Synchronous Motor Based on Search Coil Data-Driven
by Caixia Gao, Zhen Jiang, Xiaozhuo Xu and Jikai Si
Appl. Sci. 2026, 16(2), 870; https://doi.org/10.3390/app16020870 - 14 Jan 2026
Viewed by 164
Abstract
Demagnetization faults in direct-drive permanent magnet synchronous motors (DDPMSM) can cause significant performance degradation and unplanned downtime. Traditional fault location methods, which rely on manual feature extraction, exhibit limited accuracy and efficiency in complex and variable operating conditions. To address these limitations, this [...] Read more.
Demagnetization faults in direct-drive permanent magnet synchronous motors (DDPMSM) can cause significant performance degradation and unplanned downtime. Traditional fault location methods, which rely on manual feature extraction, exhibit limited accuracy and efficiency in complex and variable operating conditions. To address these limitations, this study presents a demagnetization fault location method based on a search coil employing a data-driven one-dimensional convolutional neural network (1D-CNN). Firstly, the arrangement of search coils was determined, and a partitioned mathematical model was established, using the residual back electromotive force (back-EMF) of the search coil over a single electrical cycle as the fundamental unit. Secondly, the residual back-EMF in the search coil is analyzed under various demagnetization parameters and operating conditions to assess the robustness of the proposed method. Furthermore, a 1D-CNN-based fault location model was developed using residual back-EMF signals as the input and targeting the identification of demagnetized permanent magnet types. Simulation and experimental results demonstrate that the proposed method can effectively detect and locate demagnetization faults across different operating conditions. When the demagnetization degree is not less than 10%, the fault location accuracy reaches 99.58%, and the minimum detectable demagnetization degree is 8%. The approach demonstrates excellent robustness and generalization, offering an intelligent solution for demagnetization fault location in PMSMs. Full article
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24 pages, 3021 KB  
Article
Simulation-Based Fault Detection and Diagnosis for AHU Systems Using a Deep Belief Network
by Mooyoung Yoo
Buildings 2026, 16(2), 342; https://doi.org/10.3390/buildings16020342 - 14 Jan 2026
Viewed by 132
Abstract
Heating, ventilation, and air conditioning (HVAC) systems account for a significant portion of building energy consumption and play a crucial role in maintaining indoor comfort. However, hidden faults in air-handling units (AHUs) often lead to energy waste and degraded performance, highlighting the importance [...] Read more.
Heating, ventilation, and air conditioning (HVAC) systems account for a significant portion of building energy consumption and play a crucial role in maintaining indoor comfort. However, hidden faults in air-handling units (AHUs) often lead to energy waste and degraded performance, highlighting the importance of reliable fault detection and diagnosis (FDD). This study proposes a simulation-driven FDD framework that integrates a standardized prototype dataset and an independent evaluation dataset generated from a calibrated EnergyPlus model representing a target facility, enabling controlled experimentation and transfer evaluation within simulation environments. Training data were generated from the DOE EnergyPlus Medium Office prototype model, while evaluation data were obtained from a calibrated building-specific EnergyPlus model of a research facility operated by Company H in Korea. Three representative fault scenarios—outdoor air damper stuck closed, cooling coil fouling (65% capacity), and air filter fouling (30% pressure drop)—were systematically implemented. A Deep Belief Network (DBN) classifier was developed and optimized through a two-stage hyperparameter tuning strategy, resulting in a three-layer architecture (256–128–64 nodes) with dropout and regularization for robustness. The optimized DBN achieved diagnostic accuracies of 92.4% for the damper fault, 98.7% for coil fouling, and 95.9% for filter fouling. These results confirm the effectiveness of combining simulation-based dataset generation with advanced deep learning methods for HVAC fault diagnosis. The results indicate that a DBN trained on a standardized EnergyPlus prototype can transfer to a second, independently calibrated EnergyPlus building model when AHU topology, control logic, and monitored variables are aligned. This study should be interpreted as a simulation-based proof-of-concept, motivating future validation with field BMS data and more diverse fault scenarios. Full article
(This article belongs to the Special Issue Built Environment and Building Energy for Decarbonization)
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19 pages, 3746 KB  
Article
Fault Diagnosis and Classification of Rolling Bearings Using ICEEMDAN–CNN–BiLSTM and Acoustic Emission
by Jinliang Li, Haoran Sheng, Bin Liu and Xuewei Liu
Sensors 2026, 26(2), 507; https://doi.org/10.3390/s26020507 - 12 Jan 2026
Viewed by 256
Abstract
Reliable operation of rolling bearings is essential for mechanical systems. Acoustic emission (AE) offers a promising approach for bearing fault detection because of its high-frequency response and strong noise-suppression capability. This study proposes an intelligent diagnostic method that combines an improved complete ensemble [...] Read more.
Reliable operation of rolling bearings is essential for mechanical systems. Acoustic emission (AE) offers a promising approach for bearing fault detection because of its high-frequency response and strong noise-suppression capability. This study proposes an intelligent diagnostic method that combines an improved complete ensemble empirical mode decomposition with adaptive noise (ICEEMDAN) and a convolutional neural network–bidirectional long short-term memory (CNN–BiLSTM) architecture. The method first applies wavelet denoising to AE signals, then uses ICEEMDAN decomposition followed by kurtosis-based screening to extract key fault components and construct feature vectors. Subsequently, a CNN automatically learns deep time–frequency features, and a BiLSTM captures temporal dependencies among these features, enabling end-to-end fault identification. Experiments were conducted on a bearing acoustic emission dataset comprising 15 operating conditions, five fault types, and three rotational speeds; comparative model tests were also performed. Results indicate that ICEEMDAN effectively suppresses mode mixing (average mixing rate 6.08%), and the proposed model attained an average test-set recognition accuracy of 98.00%, significantly outperforming comparative models. Moreover, the model maintained 96.67% accuracy on an independent validation set, demonstrating strong generalization and practical application potential. Full article
(This article belongs to the Special Issue Deep Learning Based Intelligent Fault Diagnosis)
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