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Keywords = extensional viscosity

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17 pages, 1935 KB  
Article
The Impact of Rheological Characteristics on the Swallowing Dynamics of Xanthan Gum-Based Thickeners
by Yuki Hayakawa, Jumpei Okawa, Yuzuki Izumi, Rikako Sato, Satomi Kawakami, Hirofumi Sonoki, Kazuhiro Miyaji, Takahiro Ono and Kazuhiro Hori
Foods 2026, 15(3), 461; https://doi.org/10.3390/foods15030461 - 28 Jan 2026
Cited by 2 | Viewed by 730
Abstract
Xanthan gum-based thickeners are commonly used to treat dysphagic patients. Their rheological properties, such as shear-thinning, extension, and thixotropy, contribute to swallowing safety. However, the influence of rheological variations on swallowing dynamics remains unclear. This study investigated the impact of variations in the [...] Read more.
Xanthan gum-based thickeners are commonly used to treat dysphagic patients. Their rheological properties, such as shear-thinning, extension, and thixotropy, contribute to swallowing safety. However, the influence of rheological variations on swallowing dynamics remains unclear. This study investigated the impact of variations in the rheological properties of xanthan gum-based thickeners on swallowing dynamics, specifically tongue pressure, suprahyoid muscle activity, and swallowing sounds. Shear rheology, extensional viscosity, and 3-interval thixotropy tests were conducted on three commercial thickener solutions standardized to a 400 mPa·s viscosity at a 50 s−1 shear rate. Twenty healthy volunteers (11 females, 24.6 ± 2.4 years) participated in this study, during which tongue pressure, suprahyoid muscle activity, and swallowing sounds were measured while swallowing 15 mL samples. The first thickener exhibited reduced shear viscosity at 300 s−1, higher thixotropy, and shorter swallowing sound duration, suggesting a shortened pharyngeal transit time. The second showed prolonged filament breakage time and higher tongue pressure in the posterior-median region of the palate, leading to increased tongue activity during swallowing. The third exhibited lower extensional viscosity, different muscle activity than the second, and longer duration of swallowing sound than the first. These results suggest that rheological property variations in xanthan gum-based thickeners influence swallowing dynamics in healthy individuals. Full article
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14 pages, 2511 KB  
Article
Study of Extensional Rheology Behavior of Sodium Alginate/Polyethylene Oxide Solutions for Blow Spinning
by Biao Yang, Xue Wang and Cong Du
Materials 2025, 18(24), 5491; https://doi.org/10.3390/ma18245491 - 5 Dec 2025
Cited by 1 | Viewed by 739
Abstract
Blow spinning is a low-cost and versatile method that permits the large-scale production of fibrous membranes. However, polysaccharides that show numerous merits such as biocompatibility and biodegradability often have a low spinnability due to their high chain rigidity and low ability to form [...] Read more.
Blow spinning is a low-cost and versatile method that permits the large-scale production of fibrous membranes. However, polysaccharides that show numerous merits such as biocompatibility and biodegradability often have a low spinnability due to their high chain rigidity and low ability to form sufficient entanglements. Here, we report the fabrication of polysaccharide micro-fibrous membranes from sodium alginate/polyethylene oxide solutions formulated in solvent mixtures of water and ethanol. The shear and extensional rheological responses of the solutions are characterized, and parameters including specific shear viscosity, reptation time, extensional relaxation time, and maximum stretch ratio are correlated with the concentrations of polymer, polyethylene oxide, and ethanol. It is found that flexible polyethylene oxide and poorer solvent ethanol can synergistically delay the chain relaxation during stretch and increase the stretchability of the solutions. A processability map of the solutions for blow spinning is constructed, enabling the fabrication of fibrous membranes with a fiber diameter of ~1 μm, tensile strength of 4.89 MPa, elongation at break of 15.24%, and Young’s modulus of 45.43 MPa. This study presents a new strategy to fabricate sodium alginate-based membranes, which should provide insights into the design of other polysaccharide membranes with specific functions and applications. Full article
(This article belongs to the Section Polymeric Materials)
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17 pages, 5464 KB  
Article
On the Evaluation of Flow Properties Characterizing Blown Film Extrusion of Polyolefin Alternatives
by Petr Filip, Berenika Hausnerova, Dagmar Endlerova, Bernhard Möginger and Juliana Azevedo
Polymers 2025, 17(17), 2353; https://doi.org/10.3390/polym17172353 - 29 Aug 2025
Viewed by 1358
Abstract
The lower melt strength of biodegradable materials in comparison to low density polyethylenes raises serious issues regarding their processability via blown film molding. Thus, reliable rheological characterization is a viable option for assessing their efficient flow performance. The blends of poly (lactic acid) [...] Read more.
The lower melt strength of biodegradable materials in comparison to low density polyethylenes raises serious issues regarding their processability via blown film molding. Thus, reliable rheological characterization is a viable option for assessing their efficient flow performance. The blends of poly (lactic acid) (PLA) and poly (butylene adipate-co-terephthalate) (PBAT) modified with four chain-extending cross-linkers (CECLs) undergo shearing during extrusion and are subjected to extensional deformation during the subsequent film blowing. The shear viscosity data obtained with a capillary rheometer corresponded well to the molecular weights obtained by gel permeation chromatography, while an evaluation of elongational viscosity using a Sentmanat Extensional Rheometer failed due to sample sagging during the process of temperature setting and an unacceptable deviation from the theoretically supposed exponential decrease of sample cross-sections. Therefore, the response of the PBAT/PLA blends to elongation was determined via changes in the duration of time intervals corresponding to the rupture of elongated samples. An increased consistency of the PBAT/PLA blends with CECL, as previously indicated by dynamic mechanical analysis, differential scanning calorimetry, and scanning electron microscopy, was evaluated in this way. Full article
(This article belongs to the Section Polymer Membranes and Films)
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12 pages, 1037 KB  
Article
Influence of Biopolymer–Biopolymer Interactions on Selected Rheological Properties of Aqueous Ionic Hydrocolloid Solutions
by Joanna Kruk, Kacper Kaczmarczyk, Paweł Ptaszek and Anna Ptaszek
Molecules 2025, 30(12), 2482; https://doi.org/10.3390/molecules30122482 - 6 Jun 2025
Cited by 1 | Viewed by 979
Abstract
The influence of biopolymer–biopolymer chain interactions on selected rheological properties of aqueous solutions from konjac (KG), xanthan gum (XG), and carboxymethyl cellulose (CMC) was investigated using viscosity measurements in extensional and shear flow, as well as normal force (FN) measurements [...] Read more.
The influence of biopolymer–biopolymer chain interactions on selected rheological properties of aqueous solutions from konjac (KG), xanthan gum (XG), and carboxymethyl cellulose (CMC) was investigated using viscosity measurements in extensional and shear flow, as well as normal force (FN) measurements generated in shear flow. It was found that a KG solution of 0.05% behaves as a Newtonian fluid. Other solutions of KG (0.1, 0.2%), XG, and CMC revealed a non-linear dependence of viscosity on the shear rate. The extensional viscosity dependence on the elongation rate was non-linear and indicated shear-thinning over the entire KG concentration range, with the lowest values noted at 0.05% (0.5–0.8 Pas) and the highest at 0.2% (1.0–1.3 Pas). Similar observations were obtained with 0.1% XG and CMC solutions. Analysis regarding the shear rate dependence of the FN showed that hysteresis was observed for all KG concentrations tested. Only for the 0.2% KG solution were the FN values negative over the entire range of shear rates estimated, as in the case of the XG and CMC solutions. The obtained time constants from the DeKee model indicate the dominance of elastic contributions for the XG and CMC solutions and viscous contributions for the CMC solutions in the case of an extensional flow. Full article
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19 pages, 8907 KB  
Article
Preparation of Polylactide/Halloysite-Nanoclay/Polytetrafluoro-Ethylene Composite Foam and Study of Properties and Morphology
by Silla George Raju, Hanieh Kargarzadeh and Andrzej Galeski
Nanomaterials 2025, 15(9), 667; https://doi.org/10.3390/nano15090667 - 27 Apr 2025
Cited by 3 | Viewed by 1223
Abstract
Halloysite nanoclay (HNC) and as-polymerized polytetrafluoroethylene powder (PTFE) were introduced into biodegradable polylactic acid (PLA) via a melt mixing technique to enhance its mechanical, rheological properties and foaming ability. The synergetic effects of these fillers on the morphological, mechanical, thermal, and foaming properties [...] Read more.
Halloysite nanoclay (HNC) and as-polymerized polytetrafluoroethylene powder (PTFE) were introduced into biodegradable polylactic acid (PLA) via a melt mixing technique to enhance its mechanical, rheological properties and foaming ability. The synergetic effects of these fillers on the morphological, mechanical, thermal, and foaming properties of PLA were investigated. Results indicated that the tensile properties were improved in comparison to neat PLA. Differential Scanning Calorimetry (DSC) revealed a decrease in PLA crystallization time with increasing filler concentration, indicating a strong nucleating effect on PLA crystallization. Extensional flow tests showed that strain hardening in PLA composites is influenced by fillers, with PTFE particularly exhibiting a more pronounced effect, attributed to nanofibrillation and entanglement during melt processing. The addition of a dual-filler system improved the melt strength and viscosity of PLA, resulting in foams with decreased cell size and increased cell density. Full article
(This article belongs to the Section Nanocomposite Materials)
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23 pages, 4816 KB  
Article
Eco-Friendly Alternatives to Toluene-Based 2D Inks for Inkjet and Electrohydrodynamic Jet Printing Processes: A Rheological Study
by Pedro C. Rijo, Ilaria Tocci and Francisco J. Galindo-Rosales
Micromachines 2025, 16(2), 130; https://doi.org/10.3390/mi16020130 - 23 Jan 2025
Cited by 1 | Viewed by 2021
Abstract
Green sustainable solvents have emerged as promising alternatives to petroleum-derived options, such as toluene. This study demonstrates the use of cyrene as an effective exfoliation medium for graphene nanoplatelets (GNPs) and hexagonal boron nitride (hBN) and molybdenum disulfide (MoS2) particles. The [...] Read more.
Green sustainable solvents have emerged as promising alternatives to petroleum-derived options, such as toluene. This study demonstrates the use of cyrene as an effective exfoliation medium for graphene nanoplatelets (GNPs) and hexagonal boron nitride (hBN) and molybdenum disulfide (MoS2) particles. The incorporation of polyvinylpyrrolidone (PVP) attenuates the shear-thinning behavior of GNP and hBN suspensions, maintaining a constant shear viscosity over a wide range of shear rates regardless of PVP molecular weight. Despite the presence of polymer, elasticity is hindered by inertia effects, making it impossible to accurately measure the extensional relaxation time in the capillary breakup extensional rheometer (CaBER). Assuming the weak elasticity of the formulations has a negligible impact on the breakup mechanism, we estimated droplet sizes for drop-on-demand (DoD) inkjet printing and electrohydrodynamic (EHD) jet printing based on fluid properties, i.e., viscosity, surface tension and density, and nozzle inner diameter (Dnozzle). Results indicate that the droplet size ratio (Ddrop/Dnozzle) in DoD printing can be up to two orders of magnitude higher than the one predicted for EHD jet printing at the same flow rate. This work highlights the potential of cyrene-based 2D inks as eco-friendly alternatives for advanced printing technologies. Full article
(This article belongs to the Special Issue Two-Dimensional Materials for Emerging Applications)
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20 pages, 4196 KB  
Article
In Situ Polymerization and Synthesis of UHMWPE/Carbon Fiber Composites
by Elena Fedorenko and Gerrit A. Luinstra
Polymers 2025, 17(1), 90; https://doi.org/10.3390/polym17010090 - 1 Jan 2025
Cited by 8 | Viewed by 3211
Abstract
Carbon-fiber-reinforced composites of ultra-high-molecular-weight polyethylene (UHMWPE) are not easily prepared because of their high viscosity, although they can be advantageous in advanced engineering applications due to their superior mechanical properties in combination with their low specific weight and versatility. Short polyacrylonitrile-based carbon-fiber-reinforced UHMWPE [...] Read more.
Carbon-fiber-reinforced composites of ultra-high-molecular-weight polyethylene (UHMWPE) are not easily prepared because of their high viscosity, although they can be advantageous in advanced engineering applications due to their superior mechanical properties in combination with their low specific weight and versatility. Short polyacrylonitrile-based carbon-fiber-reinforced UHMWPE composites with fiber contents of 5, 10, and 15 wt.% could easily be prepared using in situ ethylene polymerization. Therefore, MgCl2 was generated at the Brønsted acidic groups of the fiber surface by employing a reaction between the co-catalysts Mg(C4H9)2 and AlEt2Cl. Titanation with TiCl4 resulted in a catalyst directly on the fiber surface. The catalyst polymerized ethylene (2 bar pressure at 50 °C), forming a UHMWPE matrix near the surface; its fragmentation led to polymer particles associated with the fiber. The catalyst activity on the fiber surface of untreated (CF-Pr, 3.48 ± 0.24 wt.%) and oxidized fibers (CF-Ox, 7.41 ± 0.03 wt.%) was 20% lower. CF-Pr compression-molded samples showed tensile strengths of up to 50.4 ± 1.3 MPa, while CF-Ox samples reached 39.1 ± 0.6 MPa, surpassing the performance of composites prepared by melt compounding. The stiffness of 1.58 ± 0.17 GPa for a melt-compounded material was lower than the 3.24 ± 0.10 GPa for CF-Pr and 2.19 ± 0.07 GPa for CF-Ox composites. A fracture examination showed fiber pull-outs, matrix residues on the fibers, and the formation of some extensional polymer fibrils. The latter explains the higher stress at yield and the breakage of the CF-Pr based composites in particular. The potential of in situ polymerized UHMWPE composites for the utilization in high-performance structural applications is thus demonstrated. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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18 pages, 2442 KB  
Article
Influence of Polymer Concentration on the Viscous and (Linear and Non-Linear) Viscoelastic Properties of Hydrolyzed Polyacrylamide Systems in Bulk Shear Field and Porous Media
by Madhar Sahib Azad
Polymers 2024, 16(18), 2617; https://doi.org/10.3390/polym16182617 - 15 Sep 2024
Cited by 9 | Viewed by 2722
Abstract
Enhanced oil recovery (EOR) methods are generally employed in depleted reservoirs to increase the recovery factor beyond that of water flooding. Polymer flooding is one of the major EOR methods. EOR polymer solutions (especially the synthetic ones characterized by flexible chains) that flow [...] Read more.
Enhanced oil recovery (EOR) methods are generally employed in depleted reservoirs to increase the recovery factor beyond that of water flooding. Polymer flooding is one of the major EOR methods. EOR polymer solutions (especially the synthetic ones characterized by flexible chains) that flow through porous media are not only subjected to shearing forces but also extensional deformation, and therefore, they exhibit not only Newtonian and shear thinning behavior but also shear thickening behavior at a certain porous media shear rate/velocity. Shear rheometry has been widely used to characterize the rheological properties of EOR polymer systems. This paper aims to investigate the effect of the polymers’ concentrations, ranging from 25 ppm to 2500 ppm, on the viscous, linear, and non-linear viscoelastic properties of hydrolyzed polyacrylamide (HPAM) in shear field and porous media. The results observed indicate that viscous properties such as Newtonian viscosity increase monotonically with the increase in concentration in both fields. However, linear viscoelastic properties, such as shear characteristic time, were absent for concentrations not critical in both shear rheometry and porous media. Beyond the critical association concentration (CAC), the modified shear thinning index decreases in terms of concentration in both fields, signifying their intensified thinning. At those concentrations higher than CAC, the viscoelastic onset rate remains constant in both fields. In both fields, the shear thickening index, a strict non-linear viscoelastic property, initially increases with concentration and then decreases with concentration, signifying that the polymer chains do not stretch significantly at higher concentrations. Also, another general observation is that the rheological properties of the polymer solutions in both porous media and shear rheometry only follow a similar trend if the concentration is higher than the CAC. At concentrations less than the CAC, the shear and porous media onset rates follow different trends, possibly due to the higher inertial effect in the rheometer. Full article
(This article belongs to the Special Issue Rheology of Polymers and Polymer Composites)
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16 pages, 2290 KB  
Article
Impact of Sprouted Chickpea Grits and Flour on Dough Rheology and Bread Features
by Andrea Bresciani, Alessio Sergiacomo, Andrea De Stefani and Alessandra Marti
Foods 2024, 13(17), 2698; https://doi.org/10.3390/foods13172698 - 26 Aug 2024
Cited by 9 | Viewed by 2149
Abstract
This study investigated the effects of incorporating sprouted chickpeas, at a 25% enrichment level, into bread production as either grits (90% of particles ≥500 µm) or flour (90% of particles ≤250 µm). The focus was to investigate the role of particle size on [...] Read more.
This study investigated the effects of incorporating sprouted chickpeas, at a 25% enrichment level, into bread production as either grits (90% of particles ≥500 µm) or flour (90% of particles ≤250 µm). The focus was to investigate the role of particle size on dough and bread. In addition to the functional, mixing and pasting properties of ingredients, gluten aggregation, mixing, extensional, leavening, and pasting properties of the blends were assessed during bread-making, as well as bread volume and texture. Chickpea particle size influenced water absorption capacity (1.8 for grits vs. 0.75 g/g for flour) and viscosity (245 for grits vs. 88 BU for flour), with flour showing a greater decrease in both properties. With regard to dough properties, dough development time (16.6 vs. 5.3 min), stability (14.6 vs. 4.6 min), and resistance to extension (319 vs. 235 BU) was higher, whereas extensibility was lower (105 vs. 152 mm) with grits, compared to flour. During bread-making, grits resulted in a higher specific volume (2.5 vs. 2.1 mL/g) and softer crumb (6.2 vs. 17.4 N) at all the considered storage times. In conclusion, sprouted chickpea grits can be effectively used as a new ingredient in bread-making favouring the consumption of chickpea, without compromising product quality. Full article
(This article belongs to the Section Grain)
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22 pages, 18159 KB  
Article
Kinematics-Based Design Method and Experimental Validation of Internal Meshing Screw for High-Viscosity Fluid Mixing
by Fang Guo, Genhao Liu, Yinghai Hao, Yu Ma, Guifang Wu, Zhanfeng Hou, Na Li and Xiwen Li
Appl. Sci. 2024, 14(10), 4119; https://doi.org/10.3390/app14104119 - 13 May 2024
Cited by 3 | Viewed by 2464
Abstract
The challenge of mixing high-viscosity materials is a common issue encountered in the manufacturing process of food materials. The advantages of the internal meshing screw mixer have led to its adoption in various manufacturing processes, but it has yet to be implemented in [...] Read more.
The challenge of mixing high-viscosity materials is a common issue encountered in the manufacturing process of food materials. The advantages of the internal meshing screw mixer have led to its adoption in various manufacturing processes, but it has yet to be implemented in the food industry. The paper presents a design method for an internal meshing screw mixer based on kinematic principles. The mixer features a helical chamber created by alternating volumes formed by the stator and rotor, establishing an extension-dominated environment for mixing high-viscosity fluids. A kinematic model based on the internal cycloid principle was established, providing trajectories and equations for key points on the rotor, simulating both its rotation and revolution processes, and revealing the velocity variations at different points on the rotor. Based on the kinematic analysis results, a stator and rotor design method was developed according to relevant functional divisions. To achieve the desired motion effects, transmission and support devices were designed, and the relationship between the transmission device and the internal cycloid surface of the fixed rotor was established. The mixer’s application and mixing effectiveness in the food industry were validated using corn syrup and flour. Experimental results showed that the extensional mixer described in the paper effectively mixed high-viscosity fluids while also efficiently blending fine powders. Slurry viscosity was tested with a rheometer at different speeds with an eccentric rotor mixer. Results showed that viscosity decreased with increasing shear rate, with a more pronounced decrease at higher shear rates. The apparent viscosity trend remained consistent at different speeds, although variations were observed at lower shear rates, especially concerning speed. The non-Newtonian fluid index exhibited minimal variations at different speeds, while the consistency coefficient showed significant fluctuations. The mixing uniformity index of the slurry was used to evaluate the mixing uniformity and dispersion uniformity of this extensional mixer. At different rotational speeds, the density of the slurry changes little. The uniformity index of mixing decreases gradually with the increase of rotational speed, reaching its maximum at 15 r/min. The overall trend of the uniformity index decreases with increasing rotational speed, indicating a decrease in density uniformity. A peak appears at 45 r/min, possibly due to the maximum values of elongation rate and shear rate at this speed. As the rotational speed increases, the residence time of the material in the mixer decreases, which may be the main reason for the decrease in mixing uniformity. These findings provide valuable insights into the design and utilization of extension-dominated screw mixers within the food industry, laying a solid foundation for future research and practical applications in this field. Full article
(This article belongs to the Section Mechanical Engineering)
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17 pages, 1331 KB  
Article
Effect of Droplet Viscosity Ratio and Surfactant Adsorption on the Coalescence of Droplets with Interfacial Viscosity
by Natasha Singh and Vivek Narsimhan
Fluids 2024, 9(2), 48; https://doi.org/10.3390/fluids9020048 - 13 Feb 2024
Cited by 4 | Viewed by 3588
Abstract
Surface rheology becomes important for droplets with adsorbed proteins, solid particulates, lipids, or polymers, and understanding how surface rheology alters basic droplet processes like coalescence provides insight into the processing of dispersions in industrial and biological systems. In this work, we model the [...] Read more.
Surface rheology becomes important for droplets with adsorbed proteins, solid particulates, lipids, or polymers, and understanding how surface rheology alters basic droplet processes like coalescence provides insight into the processing of dispersions in industrial and biological systems. In this work, we model the approach of two equal-size deformable droplets under an axisymmetric, biaxial extensional flow in the Stokes flow limit. We explore how the viscosity contrast between the drop and suspending fluid alters the film drainage behaviour when interfacial viscosity is present. For a clean droplet at a fixed capillary number, the drainage time is observed to be independent of the viscosity ratio (λ) for λO(1), while the drainage increases linearly with the viscosity ratio for λO(1). Surface viscosity increases the drainage time by causing the thin film between the droplets to flatten and widen, and shifts the viscosity ratio at which the aforementioned scaling behaviour changes to larger values. The drainage time is increased more significantly at lower viscosity ratio values than higher values. In the second half of the paper, we examine how surface viscosity alters film drainage when the surfactant can be soluble. We examine the kinetically controlled adsorption/desorption limit. We find that surfactant solubility abolishes surface tension gradients and increases the prominence of surface viscosity effects, the effects of which are quantified for Boussinesq numbers BqO(0.1). Full article
(This article belongs to the Special Issue Non-Newtonian Flow: Interfacial and Bulk Phenomena)
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20 pages, 5848 KB  
Article
Numerical Simulation and Experimental Research on Heat Transfer Characteristics Based on Internal Meshing Screw
by Yinghai Hao, Fang Guo, Guifang Wu, Zhanfeng Hou, Na Li, Genhao Liu, Xiafan Cui, Dezhao Meng, Yuanyuan Li and Xiwen Li
Appl. Sci. 2024, 14(1), 220; https://doi.org/10.3390/app14010220 - 26 Dec 2023
Cited by 3 | Viewed by 2319
Abstract
The mixing and processing of high-viscosity materials play a pivotal role in composite material processing. In this context, the internal meshing screw mixer, rooted in volume extensional rheology, offers distinct advantages, including heightened mixing efficiency, exceptional material adaptability, and favorable thermomechanical properties. This [...] Read more.
The mixing and processing of high-viscosity materials play a pivotal role in composite material processing. In this context, the internal meshing screw mixer, rooted in volume extensional rheology, offers distinct advantages, including heightened mixing efficiency, exceptional material adaptability, and favorable thermomechanical properties. This research endeavors to advance our understanding of these qualities by presenting an in-depth exploration of internal meshing screw mixing. To facilitate this, an internal meshing screw mixing experimental apparatus was meticulously constructed, accompanied by extensive numerical simulations and experimental investigations into its heat transfer characteristics. Two distinct heat transfer modes are established: Mode 1 entails the transfer of the high temperature from the outer wall of the stator to the interior, while Mode 2 involves the transmission of the high temperature from the inner wall of the rotor to the exterior. The ensuing research yields several notable findings: 1. It is evident that higher rotational speeds lead to enhanced heat transfer efficiency across the board. However, among the three rotational speeds examined, 60 rpm emerges as the optimal parameter for achieving the highest heat transfer efficiency. Furthermore, within this parameter, the heat transfer efficiency is superior in Mode 1 compared to Mode 2. 2. As eccentricity increases, a corresponding decline in comprehensive heat transfer efficiency is observed. Moreover, the impact of eccentricity on heat transfer efficiency becomes increasingly pronounced over time. 3. A lower gap dimension contributes to higher heat transfer within the system. Nevertheless, this heightened heat transfer comes at the expense of reduced stability in the heat transfer process. 4. It is demonstrated that heat transfer in Mode 1 primarily follows a convection heat transfer mechanism, while Mode 2 predominantly exhibits diffusion-based heat transfer. The heat transfer efficiency of Mode 1 significantly surpasses that of Mode 2. This research substantiates its findings with the potential to enhance the heat transfer efficiency of internal meshing screw mixers, thereby making a valuable contribution to the field of polymer engineering and science. Full article
(This article belongs to the Section Mechanical Engineering)
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14 pages, 5169 KB  
Article
Bead–Spring Simulation of Ionomer Melts—Studying the Effects of Chain-Length and Associating Group Fraction on Equilibrium Structure and Extensional Flow Behavior
by Supun S. Mohottalalage, Andrew P. Saab and Amitesh Maiti
Polymers 2023, 15(23), 4560; https://doi.org/10.3390/polym15234560 - 28 Nov 2023
Cited by 3 | Viewed by 3039
Abstract
Ionomers are associative polymers with diverse applications ranging from selective membranes and high-performance adhesives to abrasion- and chemical-resistant coatings, insulation layers, vacuum packaging, and foamed sheets. Within equilibrium melt, the ionic or associating groups are known to form thermally reversible, associative clusters whose [...] Read more.
Ionomers are associative polymers with diverse applications ranging from selective membranes and high-performance adhesives to abrasion- and chemical-resistant coatings, insulation layers, vacuum packaging, and foamed sheets. Within equilibrium melt, the ionic or associating groups are known to form thermally reversible, associative clusters whose presence can significantly affect the system’s mechanical, viscoelastic, and transport properties. It is, thus, of great interest to understand how to control such clusters’ size distribution, shape, and stability through the designed choice of polymer architecture and the ionic groups’ fraction, arrangement, and interaction strength. In this work, we represent linear associating polymers using a Kremer–Grest type bead–spring model and perform large-scale MD simulations to explore the effect of polymer chain-length (l) and fraction (fs) of randomly placed associating groups on the size distribution and stability of formed clusters. We consider different chain-lengths (below and above entanglement), varying fractions of associating groups (represented by ‘sticky’ beads) between 5 and 20%, and a fixed sticky–sticky nonbond interaction strength of four times that between regular non-associating beads. For all melts containing associating groups the equilibrium structure factor S(q) displays a signature ionomer peak at low wave vector q whose intensity increases with increasing fs and l. The average cluster size Nc increases with fs. However, the effect of chain-length on Nc appears to be pronounced only at higher values of fs. Under extensional flows, the computed stress (and viscosity) is higher at higher fs and l regardless of strain rate. Beyond a critical strain rate, we observe fragmentation of the associative clusters, which has interesting effects on the stress/viscous response. Full article
(This article belongs to the Special Issue Modeling and Simulations of Smart and Responsive Polymers)
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19 pages, 1106 KB  
Article
The Role of Thermoviscous and Thermocapillary Effects in the Cooling and Gravity-Driven Draining of Molten Free Liquid Films
by Hani Alahmadi and Shailesh Naire
Fluids 2023, 8(5), 153; https://doi.org/10.3390/fluids8050153 - 14 May 2023
Viewed by 1737
Abstract
We theoretically considered two-dimensional flow in a vertically aligned thick molten liquid film to investigate the competition between cooling and gravity-driven draining, which is relevant in the formation of metallic foams. Molten liquid in films cools as it drains, losing its heat to [...] Read more.
We theoretically considered two-dimensional flow in a vertically aligned thick molten liquid film to investigate the competition between cooling and gravity-driven draining, which is relevant in the formation of metallic foams. Molten liquid in films cools as it drains, losing its heat to the surrounding colder air and substrate. We extended our previous model to include non-isothermal effects, resulting in coupled non-linear evolution equations for the film’s thickness, extensional flow speed and temperature. The coupling between the flow and cooling effect was via a constitutive relationship for temperature-dependent viscosity and surface tension. This model was parameterized by the heat transfer coefficients at the film–air free surface and film–substrate interface, the Péclet number, the viscosity–temperature coupling parameter and the slope of the linear surface tension–temperature relationship. A systematic exploration of the parameter space revealed that at low Péclet numbers, increasing the heat transfer coefficient and gradually reducing the viscosity with temperature was conducive to cooling and could slow down the draining and thinning of the film. The effect of increasing the slope of the surface tension–temperature relationship on the draining and thinning of the film was observed to be more effective at lower Péclet numbers, where surface tension gradients in the lamella region opposed the gravity-driven flow. At higher Péclet numbers, though, the surface tension gradients tended to enhance the draining flow in the lamella region, resulting in the dramatic thinning of the film in the later stages. Full article
(This article belongs to the Section Heat and Mass Transfer)
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13 pages, 3907 KB  
Article
Fabrication of Strong Self-Reinforced Polyethylene Terephthalate Composites through the In Situ Nanofibrillation Technology
by Eric S. Kim and Patrick C. Lee
Processes 2023, 11(5), 1434; https://doi.org/10.3390/pr11051434 - 9 May 2023
Cited by 6 | Viewed by 2864
Abstract
Fabrication of self-reinforced polyethylene terephthalate (PET) has been achieved through the in situ generation of PET fibrils via a spun bond process. The reinforcement fibrils created from the PET with higher Tm are made from a unique in situ processing method. As [...] Read more.
Fabrication of self-reinforced polyethylene terephthalate (PET) has been achieved through the in situ generation of PET fibrils via a spun bond process. The reinforcement fibrils created from the PET with higher Tm are made from a unique in situ processing method. As a result, the fibrils are well dispersed and distributed in the lower Tm PET matrix. The high degree of molecular similarity affords perfect interfaces between the matrix and dispersed phase, leading to excellent stress transfer from the matrix to the dispersed fibrils. While the extremely large interfaces from the nanofibrillation process can maximize the advantage of the excellent molecular similarity of the self-reinforced polymeric composites, few studies have been conducted to research nanofibrillar self-reinforced polymeric composite systems. Hence, as a proof of concept, this work provides new insight into an approach for developing a self-reinforced polymeric system with a nanofibrillation process. This process increases the tensile strength of PET composites by up to 15% compared to composites made by a simple blending process and 47% higher than neat PET. Furthermore, extensional viscosity measurements show a strain-hardening behavior in the fibrillated PET composites not observed in the neat PET and showed minimal behavior in un-fibrillated PET composites. The foam process results reveal that the presence of PET fibrils in PET improves the expansion ratio as well as the cell density of the PET composites. Specifically, compared to the PET composite foams without the fibrillation process, fibrillated PET composite foams showed up to 3.7 times higher expansion ratios and one to two orders of magnitude higher cell densities. In thermal conductivity measurements, fibrillated PET composite foams achieved thermal conductivity of as low as 0.032 W/mK. Full article
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