Search Results (280)

This study evaluates the replacement of petroleum-based naphthenic oil with four types of soybean-derived alternatives—virgin soybean oil (SBO), epoxidized SBO (ESBO), expired SBO, and recycled SBO—in styrene–butadiene rubber (SBR) composites. The materials were tested in both staining rubber (SR) and non-staining rubber (NSR) systems to assess processing characteristics, mechanical performance, and environmental durability. Among the alternatives, SBO demonstrated the best overall performance, improving processability and tensile strength by over 10%, while ESBO enhanced ozone resistance by 35% due to its epoxide functionality. Expired and recycled SBOs maintained essential mechanical properties within 90% of virgin SBO values. The full replacement of CH450 with SBO in tire prototypes resulted in burst strength exceeding 1000 kPa and stable appearance after 5000 km of road testing. To validate industrial relevance, the developed green tire was exhibited at the 2025 Taipei International Cycle Show, attracting interest from international buyers and stakeholders for its eco-friendly composition and carbon footprint reduction potential, thereby demonstrating both technical feasibility and commercial viability. Full article

In this work, bio-based thermoelectric composites were developed using acrylated epoxidized soybean oil (AESO) as the polymer matrix and bismuth telluride (Bi₂Te₃) as the thermoelectric filler. The materials were formulated for both UV-curing and thermal-curing processes, with a focus on Digital Light Processing (DLP) 3D printing. Although UV curing proved ineffective at high filler concentrations due to the light opacity of Bi₂Te₃, thermal curing enabled the fabrication of stable, homogeneously dispersed composites. The samples were thoroughly characterized through rheology, FTIR, TGA, XRD, SEM, and density measurements. Thermoelectric performance was assessed under a 70 °C temperature gradient, with Seebeck coefficients reaching up to 51 µV/K. Accelerated chemical degradation studies in basic media confirmed the degradability of the matrix. The results demonstrate the feasibility of combining additive manufacturing with sustainable materials for low-power thermoelectric energy harvesting applications. Full article

There has been a growing interest in polymer-based materials in recent years, and current research is focused on reducing fossil-derived epoxy compounds. This review examines the potential of epoxidised vegetable oils (EVOs) as sustainable alternatives to these systems. Epoxidation processes have been systematically analysed and their influence on chemical, thermal, and mechanical properties has been assessed. Results indicate that basic, low-toxicity epoxidation methods resulted in resins with comparable performance to those obtained through more complex common/commercial procedures. In total, 5–7% oxirane oxygen content (OOC) was found to be optimal to achieve a balanced crosslink density, thus enhancing tensile strength. Furthermore, mechanical properties have been insufficiently studied, as less than half of the studies were conducted at least tensile or flexural strength. Reinforcement strategies were also explored, with nano-reinforcing carbon nanotubes (CBNTs) showing the best mechanical and thermal results. Natural fibres reported better mechanical performance when mixed with EVOs than conventional systems. On the other hand, one of the main constraints observed is the lack of consistency in reporting key chemical and mechanical parameters across studies. Environmental properties and end-of-life use are significant challenges to be addressed in future studies, as there remains a significant gap in understanding the end-of-life of these materials. Future research should focus on the exploration of eco-friendly epoxidation reagents and standardise protocols to compare and measure oil properties before and after being epoxidised. Full article

This review examines the chemical functionalization of Camelina, hemp, and rapeseed oils for the development of sustainable bio-based resins. Key strategies, including epoxidation, acrylation, and click chemistry, are discussed in the context of tailoring molecular structure to enhance reactivity, compatibility, and material performance. Particular emphasis is placed on overcoming the inherent limitations of vegetable oil structures to enable their integration into high-performance polymer systems. The agricultural sustainability and environmental advantages of these feedstocks are also highlighted alongside the technical challenges associated with their chemical modification. Functionalized oils derived from Camelina, hemp, and rapeseed have been successfully applied in various resin systems, including protective coatings, pressure-sensitive adhesives, UV-curable oligomers, and polyurethane foams. These advances demonstrate their growing potential as renewable alternatives to petroleum-based polymers and underline the critical role of structure–property relationships in designing next-generation sustainable materials. Ultimately, the objective of this review is to distill the most effective functionalization pathways and design principles, thereby illustrating how Camelina, hemp, and rapeseed oils could serve as viable substitutes for petrochemical resins in future industrial applications. Full article

In this study, a novel semi-liquid gel material based on bisphenol A-type epoxy resin (E51), methylhexahydrophthalic anhydride (MHHPA), and epoxidized soybean oil (ESO) was developed for high-performance wellbore sealing. The gel system exhibits tunable gelation times ranging from 1 to 10 h (±0.5 h) and maintains a low viscosity of <100 ± 2 mPa·s at 25 °C, enabling efficient injection into the wellbore. The optimized formulation achieved a compressive strength exceeding 112.5 ± 3.1 MPa and a breakthrough pressure gradient of over 50 ± 2.8 MPa/m with only 0.9 PV dosage. Fourier transform infrared spectroscopy (FTIR) confirmed the formation of a dense, crosslinked polyester network. Interfacial adhesion was significantly enhanced by the incorporation of 0.25 wt% octadecyltrichlorosilane (OTS), yielding an adhesion layer thickness of 391.6 ± 12.7 nm—approximately 9.89 times higher than that of the unmodified system. Complete degradation was achieved within 48 ± 2 h at 120 °C using a γ-valerolactone and p-toluenesulfonic acid solution. These results demonstrate the material’s potential as a high-strength, injectable, and degradable sealing solution for complex subsurface environments. Full article

Bio-based polyurethane (PU) is synthesized either via the prepolymerization or addition polymerization of bio-based polyols and isocyanates. PU synthesized from vegetable-oil-based polyols has excellent properties for various application needs. Bio-based PU coatings from renewable vegetable oil show good degradability in soil while controlling the nutrient release process. Castor oil, soybean oil, palm oil, olive oil, linseed oil, rapeseed oil, cottonseed oil, and recycled oil have been explored in the study of bio-based PU coatings for controlled nutrient release. Castor oil as a natural polyol has been widely studied. Generally, the epoxidation ring opening method is preferred to prepare bio-based polyols. Almost all of these studies used a drum coating machine to complete the coating process. To obtain better controlled release performance, a vegetable-oil-based PU (VPU) coating was modified by increasing the degrees of crosslinking and hydrophobicity and improving the coating uniformity. The nutrient release duration of the modified castor-oil-based PU-coated fertilizer reached 200 days. VPU-coated fertilizers, in contrast to traditional fertilizers, effectively reduce the detrimental impact on the environment. Although the preparation of VPU-coated fertilizers is still at the laboratory scale, application research has been carried out in field crops. Full article

The use of Artemisia species’ plant extracts and essential oils, which are rich in bioactive compounds (allelochemicals), could support weed management. This study focused on the chemical analysis and evaluation of the allelopathic potential of plant extracts (PEs) and essential oils (EOs) of Artemisia absinthium and A. vulgaris on the germination and early seedling growth of weeds (Amaranthus retroflexus and Setaria viridis) in vitro. The plant extract from A. vulgaris showed higher antioxidant activity (IC₅₀ = 0.171 ± 0.01 mg/mL) and phenolic content than that from A. absinthium (IC₅₀ = 0.263 ± 0.01 mg/mL). Chlorogenic acid was the most abundant phenol in both extracts. However, A. absinthium contained a higher amount (1.694 ± 0.081 mg/g) and exhibited a stronger inhibitory effect on the germination of A. retroflexus (EC₅₀ = 0.54 ± 0.02%) and S. viridis (EC₅₀ = 1.51 ± 0.07%) compared to A. vulgaris. The dominant components of A. absinthium essential oil were β-thujone (18.9%), cis-ocimene epoxide (7.88%), and bicyclogermacrene (7.04%), while the main constituents of A. vulgaris essential oil included gurjunene (10.41%), cis-crysanthenyl acetate (7.17%), and γ-humulene (6.67%). The lowest EC₅₀ values for A. absinthium essential oil regarding seed germination and seedling length were estimated for S. viridis (0.28 ± 0.48% and 0.03 ± 0.00%, respectively), whereas A. retroflexus was the most sensitive to A. vulgaris essential oil (0.11 ± 0.04% and 0.02 ± 0.00%, respectively). All tested extracts showed allelopathic potential; however, the results indicate that the essential oils had a stronger inhibitory effect than the plant extracts. Full article

The effect of epoxidized soybean oil on the operational, technological, and physical and mechanical properties of composites based on high-density recycled polyethylene filled with wood floor was investigated. It has been shown that the introduction of epoxidized soybean oil in the amount of 0.5 wt.% into the wood-polymer composite (WPC) improves the physical, mechanical, and operational properties of the material: the Charpy impact strength (on notched samples) increases from 7.5 kJ/m² to 20.0 kJ/m², the bending strength increases from 31.6 MPa to 50.8 MPa, and the coefficient of linear thermal expansion decreases by 15%. With a further increase in the content of epoxidized soybean oil in the composite, its water absorption and technological shrinkage decrease, but its physical and mechanical properties deteriorate. Full article

The inherent brittleness of bio-based poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) significantly restricts its industrial applications despite its industrial compostability. Blending with elastomeric polymers addresses mechanical limitations; however, interfacial incompatibility compromises miscibility as our previous work established. Herein, we investigate coffee oil epoxide (COE) as a bio-based plasticizer for PHBV/natural rubber (NR) blends in sustainable packaging applications. COE, derived from spent coffee grounds, was incorporated into PHBV/NR/peroxide/coagent composites via twin-screw extrusion. FTIR spectroscopy with chemometric analysis confirmed successful COE incorporation (intensified CH₂ stretching: 2847, 2920 cm⁻¹; reduced crystallinity), with PCA and PLS-DA accounting for 67.9% and 54.4% of spectral variance. COE incorporation improved optical properties (7.73% increased lightness; 21.9% reduced yellowness). Rheological characterization through Cole–Cole and Han plots demonstrated enhanced phase compatibility in the PHBV/NR/COE blends. Mechanical testing showed characteristic reductions in flexural properties: strength decreased by 16.5% and modulus by 36.8%. Dynamic mechanical analysis revealed PHBV/NR/COE blends exhibited a single relaxation transition at 32 °C versus distinct glass transition temperatures in PHBV/NR blends. Tan δ deconvolution confirmed the transformation from bimodal distribution to a single broadened peak, indicating enhanced interfacial interactions and improved miscibility. These findings demonstrated COE’s potential as a sustainable additive for biodegradable PHBV-based packaging while valorizing food waste. Full article

The immiscibility of thermoplastic starch (TPS) and polybutylene succinate (PBS) complicates the thermal processing of these materials. This study provides the first comparative assessment of two compatibilizers with differing reaction mechanisms, Joncryl^® ADR 4468 and epoxidized linseed oil (ELO), for the optimization of biobased TPS/PBS blends. A total of 13 batches, varying in compatibilizer and blend composition, were processed via hot melt extrusion and injection molding to produce pellets. Blends were analyzed using tensile and impact testing, differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), rheology, and scanning electron microscopy (SEM). The findings suggest that both compatibilizers can improve the compatibility of these blends, as evidenced by higher glass transition temperatures (T_g) compared to the reference batch (100-0-N/A). Joncryl^® ADR 4468 batches exhibit superior tensile strength and Young’s moduli, while ELO batches demonstrate greater elongation at break. The enhanced processability observed in Joncryl^® ADR 4468 is attributed to the increased polymer chain entanglement and molecular weight, whereas ELO facilitates greater chain mobility due to its plasticizing effect. These differences arise from the distinct mechanisms of action: Joncryl^® ADR 4468 promotes chain extension and crosslinking, whereas ELO mainly enhances flexibility through plasticization. Overall, this study provides a comparative assessment of these compatibilizers in TPS/PBS blends, laying the groundwork for future investigations into optimizing compatibilizer concentration and blend composition. Full article

Starch was plasticized with epoxidized soybean oil (ESO) modified by reaction with cinnamic acid (CA), and films were prepared using solvent casting from water/ethanol solutions. They exhibited good hydrophobicity, reduced water sensitivity, and showed the same transparency as glycerol-plasticized counterparts, but with less flexibility. Interestingly, modified ESO enhanced gelatinization and hindered retrogradation of the biopolymer. ESO was reacted with CA without the use of catalysts to obtain a β-hydroxyester; in order to optimize the synthesis process, different reaction conditions were explored, varying the stoichiometry and the heating cycles. Products were fully characterized by Fourier transform infrared (FTIR) spectroscopy, ¹H and ¹³C nuclear magnetic resonance (NMR), and the different reactions following the opening of the oxirane ring were discussed. The properties of the novel starch-based films prepared with modified ESO highlight their use in food packaging, disposable devices, and agricultural mulching films. Full article

In view of sustainable-by-design issues, there is an urgent need for replacing harmful coating ingredients with more ecological, non-toxic alternatives from bio-based sources. In particular, fluorine derivatives such as polytetrafluoroethylene (PTFE) powders are frequently applied as coating additives because of their versatile role in rendering hydrophobicity and lubrication. In this research, a screening study is presented regarding the performance of alternative micronized biowax powders, produced from various natural origins, when used as functional additives in protective epoxy coatings for wood. The micronized wax powders from bio-based sources (carnauba wax, rice bran wax, amide biowax) and reference fossil sources (PE wax/PTFE, PE wax, PTFE), of large (8 to 11 µm) and small sizes (4 to 6 µm), were added into fully bio-based epoxy clear coat formulations based on epoxidized flaxseed oil and proprietary acid hardener. Within concentration ranges of 0.5 to 10 wt.-%, it was observed that rice bran micropowders present higher hardness, scratch resistance, abrasion resistance, and hydrophobicity when compared to the results for PTFE. Moreover, the proprietary mixtures of biowax combined with PTFE micropowders provide synergistic effects, with PTFE mostly dominating in regards to the mechanical and physical properties. However, the granulometry of the micronized wax powders is a crucial parameter, as the smallest biowax particle sizes are the most effective. Based on further analysis of the sliding interface, a more ductile surface film forms for the coatings with rice bran and carnauba wax micropowders, while the amide wax is more brittle in parallel with the synthetic waxes and PTFE. Infrared spectroscopy confirms a favorable distribution of biowax micropowders at the coating surface in parallel with the formation of a protective surface film and protection of the epoxy matrix after abrasive wear. This study confirms that alternatives to PTFE for the mechanical protection, gloss, and hydrophobicity of wood coatings should be critically selected among the available grades of micronized waxes, depending on the targeted properties. Full article

Sustainable bio-based epoxy technology is developed by using bio-based epoxy materials instead of conventional fossil-derived ones. Significant progress in new bio-based epoxy material development on bio-based epoxy resins, curing agents, and additives, as well as bio-based epoxy formulated products, has been achieved recently not only in fundamental academic studies but also in industrial product development. There are mainly two types of bio-based epoxy resins: conventional epoxy resins and novel epoxy resins, depending on the epoxy resin building-block type used. Bio-based conventional epoxy resins are prepared by using the bio-based epichlorohydrin to replace conventional fossil-based epichlorohydrin. Bio-based novel epoxy resins are usually prepared from epoxidation of renewable precursors such as unsaturated vegetable oils, saccharides, tannins, cardanols, terpenes, rosins, and lignin. Typical bio-based curing agents are bio-based polyamines, polyamides, amidoamines, and cardanol-based phenalkamine-type curing agents. Cardanol is a typical bio-based reactive additive available commercially. Certain types of partially bio-based formulated epoxy products have been developed and supplied for use in bonding, coating, casting, composite, and laminating applications. Full article

This study presents a sustainable approach to transform waste cooking oil (WCO) into a multifunctional 3D-printable photocurable elastomer with integrated self-healing capabilities. A linear monomer, WCO-based methacrylate fatty acid ethyl ester (WMFAEE), was synthesized via a sequential strategy of transesterification, epoxidation, and ring-opening esterification. By copolymerizing WMFAEE with hydroxypropyl acrylate (HPA), a novel photocurable elastomer was developed, which could be amenable to molding using an LCD light-curing 3D printer. The resulting WMFAEE-HPA elastomer exhibits exceptional mechanical flexibility (elongation at break: 645.09%) and autonomous room-temperature self-healing properties, achieving 57.82% recovery of elongation after 24 h at 25 °C. Furthermore, the material demonstrates weldability (19.97% retained elongation after 12 h at 80 °C) and physical reprocessability (7.75% elongation retention after initial reprocessing). Additional functionalities include pressure-sensitive adhesion (interfacial toughness: 70.06 J/m² on glass), thermally triggered shape memory behavior (fixed at −25 °C with reversible deformation/recovery at ambient conditions), and notable biodegradability (13.25% mass loss after 45-day soil burial). Molecular simulations reveal that the unique structure of the WMFAEE monomer enables a dual mechanism of autonomous self-healing at room temperature without external stimuli: chain diffusion and entanglement-driven gap closure, followed by hydrogen bond-mediated network reorganization. Furthermore, the synergy between monomer chain diffusion/entanglement and dynamic hydrogen bond reorganization allows the WMFAEE-HPA system to achieve a balance of multifunctional integration. Moreover, the integration of these multifunctional attributes highlights the potential of this WCO-derived photocurable elastomer for various possible 3D printing applications, such as flexible electronics, adaptive robotics, environmentally benign adhesives, and so on. It also establishes a paradigm for converting low-cost biowastes into high-performance smart materials through precision molecular engineering. Full article

The study examined composites composed of curauá fibers (10%) and a high-density bio-based polyethylene (HDBPE) matrix, emphasizing the effects of processing methods on their final properties. In addition, plant-derived oils were applied as compatibilizers to improve the interfacial adhesion between the hydrophilic fibers and the hydrophobic HDBPE, thereby supporting the process’s sustainability. The comparative analysis of HDBPE/curauá fiber/plant-based oil composites utilized distinct methodologies: compounding with an internal mixer, followed by thermopressing and mixture composition using a twin-screw extruder with subsequent injection molding. Castor oil (CO), canola oil (CA), or epoxidized soybean oil (OSE) were employed as compatibilizers (5%). All composites displayed high levels of crystallinity (up to 86%) compared to neat HDBPE (67%), likely due to interactions with curauá fibers and compatibilizers. The use of twin-screw extruder/injection molding produced composites with higher impact and flexural strength/modulus-assessed at 5%(approximately 222 J/m to 290 J/m; 22/700 MPa to 26/880 MPa, respectively), considerably exceeding those formed via internal mixer/thermopressing (approximately 110 J/m to 123 J/m; 14/600 MPa to 20/700 MPa). Micrographs of the composites indicated that the extruder separated the fiber bundles into smaller-diameter units, which may have facilitated the transfer of load from the matrix to the fibers, optimizing the composite’s mechanical performance. As a compatibilizer, CO enhanced both properties and, when combined with the twin-screw extruder/injection technique, emerged as the optimal choice for HDBPE/curauá fiber composites. Full article