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Keywords = environmental fluid mechanics

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18 pages, 2969 KiB  
Article
Synergistic Epichlorohydrin-Crosslinked Carboxymethyl Xylan for Enhanced Thermal Stability and Filtration Control in Water-Based Drilling Fluids
by Yutong Li, Fan Zhang, Bo Wang, Jiaming Liu, Yu Wang, Zhengli Shi, Leyao Du, Kaiwen Wang, Wangyuan Zhang, Zonglun Wang and Liangbin Dou
Gels 2025, 11(8), 666; https://doi.org/10.3390/gels11080666 - 20 Aug 2025
Abstract
Polymers derived from renewable polysaccharides offer promising avenues for the development of high-temperature, environmentally friendly drilling fluids. However, their industrial application remains limited by inadequate thermal stability and poor colloidal compatibility in complex mud systems. In this study, we report the rational design [...] Read more.
Polymers derived from renewable polysaccharides offer promising avenues for the development of high-temperature, environmentally friendly drilling fluids. However, their industrial application remains limited by inadequate thermal stability and poor colloidal compatibility in complex mud systems. In this study, we report the rational design and synthesis of epichlorohydrin-crosslinked carboxymethyl xylan (ECX), developed through a synergistic strategy combining covalent crosslinking with hydrophilic functionalization. When incorporated into water-based drilling fluid base slurries, ECX facilitates the formation of a robust gel suspension. Comprehensive structural analyses (FT-IR, XRD, TGA/DSC) reveal that dual carboxymethylation and ether crosslinking impart a 10 °C increase in glass transition temperature and a 15% boost in crystallinity, forming a rigid–flexible three-dimensional network. ECX-modified drilling fluids demonstrate excellent colloidal stability, as evidenced by an enhancement in zeta potential from −25 mV to −52 mV, which significantly improves dispersion and interparticle electrostatic repulsion. In practical formulation (1.0 wt%), ECX achieves a 620% rise in yield point and a 71.6% reduction in fluid loss at room temperature, maintaining 70% of rheological performance and 57.5% of filtration control following dynamic aging at 150 °C. Tribological tests show friction reduction up to 68.2%, efficiently retained after thermal treatment. SEM analysis further confirms the formation of dense and uniform polymer–clay composite filter cakes, elucidating the mechanism behind its high-temperature resilience and effective sealing performance. Furthermore, ECX demonstrates high biodegradability (BOD5/COD = 21.3%) and low aquatic toxicity (EC50 = 14 mg/L), aligning with sustainable development goals. This work elucidates the correlation between molecular engineering, gel microstructure, and macroscopic function, underscoring the great potential of eco-friendly polysaccharide-based crosslinked polymers for industrial gel-based fluid design in harsh environments. Full article
(This article belongs to the Section Gel Chemistry and Physics)
23 pages, 6843 KiB  
Review
Injectivity, Potential Wettability Alteration, and Mineral Dissolution in Low-Salinity Waterflood Applications: The Role of Salinity, Surfactants, Polymers, Nanomaterials, and Mineral Dissolution
by Hemanta K. Sarma, Adedapo N. Awolayo, Saheed O. Olayiwola, Shasanowar H. Fakir and Ahmed F. Belhaj
Processes 2025, 13(8), 2636; https://doi.org/10.3390/pr13082636 - 20 Aug 2025
Abstract
Waterflooding, a key method for secondary hydrocarbon recovery, has been employed since the early 20th century. Over time, the role of water chemistry and ions in recovery has been studied extensively. Low-salinity water (LSW) injection, a common technique since the 1930s, improves oil [...] Read more.
Waterflooding, a key method for secondary hydrocarbon recovery, has been employed since the early 20th century. Over time, the role of water chemistry and ions in recovery has been studied extensively. Low-salinity water (LSW) injection, a common technique since the 1930s, improves oil recovery by altering the wettability of reservoir rocks and reducing residual oil saturation. Recent developments emphasize the integration of LSW with various recovery methods such as CO2 injections, surfactants, alkali, polymers, and nanoparticles (NPs). This article offers a comprehensive perspective on how LSW injection is combined with these enhanced oil recovery (EOR) techniques, with a focus on improving oil displacement and recovery efficiency. Surfactants enhance the effectiveness of LSW by lowering interfacial tension (IFT) and improving wettability, while ASP flooding helps reduce surfactant loss and promotes in situ soap formation. Polymer injections boost oil recovery by increasing fluid viscosity and improving sweep efficiency. Nevertheless, challenges such as fine migration and unstable flow persist, requiring additional optimization. The combination of LSW with nanoparticles has shown potential in modifying wettability, adjusting viscosity, and stabilizing emulsions through careful concentration management to prevent or reduce formation damage. Finally, building on discussions around the underlying mechanisms involved in improved oil recovery and the challenges associated with each approach, this article highlights their prospects for future research and field implementation. By combining LSW with advanced EOR techniques, the oil industry can improve recovery efficiency while addressing both environmental and operational challenges. Full article
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30 pages, 2129 KiB  
Article
Theoretical and Simulation Study of CO2 Laser Pulse Coupled with Composite Mechanical Drill Bit for Rock-Breaking Technology
by Lei Tao, Hailu Li, Liangzhu Yan and Zhiyuan Zhou
Processes 2025, 13(8), 2619; https://doi.org/10.3390/pr13082619 - 19 Aug 2025
Abstract
Facing challenges of low efficiency and severe wear in deep hard formations with conventional drilling bits, this study investigates the synergistic rock-breaking technology combining a pulsed CO2 laser with mechanical bits. The background highlights the need for novel methods to enhance drilling [...] Read more.
Facing challenges of low efficiency and severe wear in deep hard formations with conventional drilling bits, this study investigates the synergistic rock-breaking technology combining a pulsed CO2 laser with mechanical bits. The background highlights the need for novel methods to enhance drilling speed in high-strength, abrasive strata where traditional bits struggle. The theoretical analysis explores the thermo-mechanical coupling mechanism, where pulsed laser irradiation rapidly heats the rock surface, inducing thermal stress cracks, micro-spallation, and strength reduction through mechanisms like mineral thermal expansion mismatch and pore fluid vaporization. This pre-damage layer facilitates subsequent mechanical fragmentation. The research employs finite element numerical simulations (using COMSOL Multiphysics with an HJC constitutive model and damage evolution criteria) to model the coupled laser–mechanical–rock interaction, capturing temperature fields, stress distribution, crack propagation, and assessing efficiency. The results demonstrate that laser pre-conditioning significantly achieves 90–120% higher penetration rates compared to mechanical-only drilling. The dominant spallation mechanism proves energy-efficient. Conclusions affirm the feasibility and significant potential of CO2 laser-assisted drilling for deep formations, contingent on optimized laser parameters, composite bit design (incorporating laser transmission, multi-head layout, and environmental protection), and addressing challenges, like high in-situ stress and drilling fluid interference through techniques like gas drilling. Future work should focus on high-power laser downhole transmission, adaptive control, and rigorous field validation. Full article
(This article belongs to the Section Automation Control Systems)
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15 pages, 1012 KiB  
Review
Exploring the Therapeutic Potential of Bovine Colostrum for Cancer Therapies
by Yalçın Mert Yalçıntaş, Mikhael Bechelany and Sercan Karav
Int. J. Mol. Sci. 2025, 26(16), 7936; https://doi.org/10.3390/ijms26167936 - 17 Aug 2025
Viewed by 226
Abstract
Colostrum is a nutrient-rich fluid secreted by mammals shortly after birth, primarily to provide passive immunity and support early immune development in newborns. Among its various sources, bovine colostrum is the most widely used supplement due to its high bioavailability, safety profile, and [...] Read more.
Colostrum is a nutrient-rich fluid secreted by mammals shortly after birth, primarily to provide passive immunity and support early immune development in newborns. Among its various sources, bovine colostrum is the most widely used supplement due to its high bioavailability, safety profile, and clinically supported health benefits. Rich in immunoglobulins, lactoferrin, growth factors, and antimicrobial peptides, bovine colostrum exhibits diverse biological activities that extend beyond neonatal health. Recently, the rising prevalence of cancer—driven by environmental stressors such as radiation, processed foods, and chronic inflammation, as well as non-environmental hereditary factors including germline mutations, family history, and epigenetic inheritance—has fueled interest in natural adjunctive therapies. Scientific studies have explored the anticancer potential of bovine colostrum, highlighting its ability to modulate immune responses, inhibit tumor growth, induce apoptosis in cancer cells, and reduce inflammation. Key components including lactoferrin and proline-rich peptides have been identified as contributors to these effects. Additionally, bovine colostrum may help reduce the side effects of standard cancer treatments, such as mouth sores from chemotherapy or weakened immune systems, by helping to heal tissues and boost the body’s defenses. While large-scale clinical studies are still needed, current findings suggest that bovine colostrum holds promise as a supportive element in integrative cancer care. In conclusion, bovine colostrum represents a safe, bioactive-rich natural supplement with multifaceted therapeutic potential, particularly in oncology, owing to its key components such as lactoferrin, immunoglobulins, growth factors (e.g., IGF-1, TGF-β), and proline-rich polypeptides (PRPs), which contribute to its immunomodulatory, anti-inflammatory, and potential anticancer effects. Ongoing and future research will be crucial to fully understand its mechanisms of action and establish its role in evidence-based cancer prevention and treatment strategies. Full article
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19 pages, 3285 KiB  
Article
Dual-Borehole Sc-CO2 Thermal Shock Fracturing: Thermo-Hydromechanical Coupling Under In Situ Stress Constraints
by Yukang Cai, Yongsheng Jia, Shaobin Hu, Jinshan Sun and Yingkang Yao
Sustainability 2025, 17(16), 7297; https://doi.org/10.3390/su17167297 - 12 Aug 2025
Viewed by 277
Abstract
Supercritical carbon dioxide (Sc-CO2) thermal shock fracturing emerges as an innovative rock fragmentation technology combining environmental sustainability with operational efficiency. This study establishes a thermo-hydro-mechanical coupled model to elucidate how in situ stress magnitude and anisotropy critically govern damage progression and [...] Read more.
Supercritical carbon dioxide (Sc-CO2) thermal shock fracturing emerges as an innovative rock fragmentation technology combining environmental sustainability with operational efficiency. This study establishes a thermo-hydro-mechanical coupled model to elucidate how in situ stress magnitude and anisotropy critically govern damage progression and fluid dynamics during Sc-CO2 thermal shock fracturing. Key novel findings reveal the following: (1) The fracturing mechanism integrates transient hydrodynamic shock with quasi-static pressure loading, generating characteristic bimodal pressure curves where secondary peak amplification specifically indicates inhibited interwell fracture coalescence under anisotropic stress configurations. (2) Fracture paths undergo spatiotemporal reorientation—initial propagation aligns with in situ stress orientation, while subsequent growth follows thermal shock-induced principal stress trajectories. (3) Stress heterogeneity modulates fracture network complexity through confinement effects: elevated normal stresses perpendicular to fracture planes reduce pressure gradients (compared to isotropic conditions) and delay crack initiation, yet sustain higher pressure plateaus by constraining fracture connectivity despite fluid leakage. Numerical simulations systematically demonstrate that stress anisotropy plays a dual role—enhancing peak pressures while limiting fracture network development. This demonstrates the dual roles of the technology in enhancing environmental sustainability through waterless operations and reducing carbon footprint. Full article
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11 pages, 3042 KiB  
Article
Phase-Conversion Stiffened Dual-Network Hydrogel for Fracture Plugging in Oil-Based Drilling Fluid
by Xinying Cui, Chengwen Wang, Weian Huang, Shifeng Zhang, Haiqun Chen and Bo Wu
Gels 2025, 11(8), 635; https://doi.org/10.3390/gels11080635 - 12 Aug 2025
Viewed by 187
Abstract
During drilling operations, lost circulation frequently occurs, leading to significant loss of drilling fluids which causes environmental damage and increasing drilling costs. To address the problem of fracture plugging, gel materials have emerged as an ideal solution due to stable physicochemical properties and [...] Read more.
During drilling operations, lost circulation frequently occurs, leading to significant loss of drilling fluids which causes environmental damage and increasing drilling costs. To address the problem of fracture plugging, gel materials have emerged as an ideal solution due to stable physicochemical properties and excellent environmental compatibility. However, most existing gels exhibit poor stability and low mechanical strength under high-temperature conditions. To overcome these limitations, high-temperature-resistant phase-conversion stiffened dual-network hydrogel for oil-based drilling fluids was developed. Phase-conversion was realized by immersing synthesized double-network hydrogel in ethylene glycol (EG), polyethylene glycol (PEG), and glycerol (Gly), optimizing and enhancing its mechanical properties, followed by plugging performance evaluations. Experimental results demonstrated that the phase-conversion stiffened gels achieved significantly improved compressive strength and plugging efficiency at elevated temperature. The GC-MS results indicated that dehydration and reagent exchange occurred during immersion, with change in the solid content of the sample. After being treated by white oil at high temperature, the oil phase almost replaced the water phase in the gel. The results of ATR-IR confirmed the formation of hydrogen bonds in the gel. TGA data revealed that PEG enhanced the thermal stability of the gel, EG negatively affected thermal stability, and Gly had negligible influence. The enhancement in gel strength primarily stems from the increase in solid content caused by phase transformation. Dehydration and multiple hydrogen bonds formed between organic reagent molecules and polymer chains in the gel have a synergistic enhancement effect. Full article
(This article belongs to the Section Gel Applications)
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27 pages, 5771 KiB  
Article
Structural and Material Optimization of a Sensor-Integrated Autonomous Aerial Vehicle Using KMU-3 CFRP
by Yerkebulan Nurgizat, Arman Uzbekbayev, Igor Fedorov, Andrey Bebenin and Andrey Karypov
Polymers 2025, 17(16), 2175; https://doi.org/10.3390/polym17162175 - 8 Aug 2025
Viewed by 217
Abstract
This study addresses the selection and application of composite materials for aerospace systems operating in extreme environmental conditions, with a particular focus on high-altitude pseudo-satellites (HAPS). This research is centered on the development of a 400 kg autonomous aerial vehicle (AAV) capable of [...] Read more.
This study addresses the selection and application of composite materials for aerospace systems operating in extreme environmental conditions, with a particular focus on high-altitude pseudo-satellites (HAPS). This research is centered on the development of a 400 kg autonomous aerial vehicle (AAV) capable of sustained operations at altitudes of up to 30 km. KMU-3’s microstructure, comprising high-modulus carbon fibers (5–7 µm diameter) in a 5-211B epoxy matrix, provides a high specific strength (1000–2500 MPa), low density (1.6–1.8 g/cm3), and thermal stability (−60 °C to +600 °C), ensuring structural integrity in stratospheric conditions. The mechanical, thermal, and aerodynamic properties of KMU-3-based truss structures were evaluated using finite element method (FEM) simulations, computational fluid dynamics (CFD) analysis, and experimental prototyping. The results indicate that ultra-thin KMU-3 with a wall thickness of 0.1 mm maintains structural integrity under dynamic loads while minimizing overall mass. A novel thermal bonding technique employing 5-211B epoxy resin was developed, resulting in joints with a shear strength of 40 MPa and fatigue life exceeding 106 cycles at 50% load. The material properties remained stable across the operational temperature range of −60 °C to +80 °C. An optimized fiber orientation (0°/90° for longerons and ±45° for diagonals) enhanced the resistance to axial, shear, and torsional stresses, while the epoxy matrix ensures radiation resistance. Finite element method (FEM) and computational fluid dynamics (CFD) analyses, validated by prototyping, confirm the performance of ultra-thin (0.1 mm) truss structures, achieving a lightweight (45 kg) design. These findings provide a validated, lightweight framework for next-generation HAPS, supporting extended mission durations under harsh stratospheric conditions. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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82 pages, 15313 KiB  
Review
Research and Developments of Heterogeneous Catalytic Technologies
by Milan Králik, Peter Koóš, Martin Markovič and Pavol Lopatka
Molecules 2025, 30(15), 3279; https://doi.org/10.3390/molecules30153279 - 5 Aug 2025
Viewed by 393
Abstract
This review outlines a comprehensive methodology for the research and development of heterogeneous catalytic technologies (R&D_HeCaTe). Emphasis is placed on the fundamental interactions between reactants, solvents, and heterogeneous catalysts—specifically the roles of catalytic centers and support materials (e.g., functional groups) in modulating activation [...] Read more.
This review outlines a comprehensive methodology for the research and development of heterogeneous catalytic technologies (R&D_HeCaTe). Emphasis is placed on the fundamental interactions between reactants, solvents, and heterogeneous catalysts—specifically the roles of catalytic centers and support materials (e.g., functional groups) in modulating activation energies and stabilizing catalytic functionality. Particular attention is given to catalyst deactivation mechanisms and potential regeneration strategies. The application of molecular modeling and chemical engineering analyses, including reaction kinetics, thermal effects, and mass and heat transport phenomena, is identified as essential for R&D_HeCaTe. Reactor configuration is discussed in relation to key physicochemical parameters such as molecular diffusivity, reaction exothermicity, operating temperature and pressure, and the phase and “aggressiveness” of the reaction system. Suitable reactor types—such as suspension reactors, fixed-bed reactors, and flow microreactors—are evaluated accordingly. Economic and environmental considerations are also addressed, with a focus on the complexity of reactions, selectivity versus conversion trade-offs, catalyst disposal, and separation challenges. To illustrate the breadth and applicability of the proposed framework, representative industrial processes are discussed, including ammonia synthesis, fluid catalytic cracking, methanol production, alkyl tert-butyl ethers, and aniline. Full article
(This article belongs to the Special Issue Heterogeneous Catalysts: From Synthesis to Application)
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13 pages, 1870 KiB  
Article
Study on the Spatiotemporal Distribution Characteristics and Constitutive Relationship of Foggy Airspace in Mountainous Expressways
by Xiaolei Li, Yinxia Zhan, Tingsong Cheng and Qianghui Song
Appl. Sci. 2025, 15(15), 8615; https://doi.org/10.3390/app15158615 - 4 Aug 2025
Viewed by 219
Abstract
To study the generation and dissipation process of agglomerate fog in mountainous expressways and deeply understand the hazard mechanisms of agglomerate fog sections in mountainous expressways, based on the analysis of the geographical location characteristics of mountainous expressways and the spatial and temporal [...] Read more.
To study the generation and dissipation process of agglomerate fog in mountainous expressways and deeply understand the hazard mechanisms of agglomerate fog sections in mountainous expressways, based on the analysis of the geographical location characteristics of mountainous expressways and the spatial and temporal distribution characteristics of agglomerate fog, the airspace constitutive model of agglomerate fog in mountainous expressways was constructed based on Newton constitutive theory. Firstly, the properties of the Newtonian fluid and cluster fog were compared and analyzed, and the influence mechanism of environmental factors such as the altitude difference, topography, water system, valley effect, and vegetation on the generation and dissipation of agglomerate fog in mountainous expressways was analyzed. Based on Newton’s constitutive theory, the constitutive model of temperature, humidity, wind speed, and agglomerate fog points in the foggy airspace of the mountainous expressway was established. Then, the time and spatial distribution of fog in Chongqing and Guizhou from 2021 to 2023 were analyzed. Finally, the model was verified by using the meteorological data and fog warning data of Liupanshui City, Guizhou Province in 2023. The results show that the foggy airspace of mountainous expressways can be defined as “the space occupied by the agglomerate fog that occurs above the mountain expressway”; The temporal and spatial distribution of foggy airspace on expressways in mountainous areas is closely related to the topography, water system, vegetation distribution, and local microclimate formed by thermal radiation. The horizontal and vertical movements of the atmosphere have little influence on the foggy airspace on expressways in mountainous areas. The specific manifestation of time distribution is that the occurrence of agglomerate fog is concentrated from November to April of the following year, and the daily occurrence time is mainly concentrated between 4:00–8:00 and 18:00–22:00. The calculation results of the foggy airspace constitutive model of the expressway in the mountainous area show that when there is low surface radiation or no surface radiation, the fogging value range is [90, 100], and the fogging value range is [50, 70] when there is high surface radiation (>200), and there is generally no fog in other intervals. The research results can provide a theoretical basis for traffic safety management and control of mountainous expressway fog sections. Full article
(This article belongs to the Section Transportation and Future Mobility)
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21 pages, 2332 KiB  
Article
Evaluation of Spent Catalyst from Fluid Catalytic Cracking in Fly Ash and Blast Furnace Slag Based Alkali Activated Materials
by Yolanda Luna-Galiano, Domigo Cabrera-Gallardo, Mónica Rodríguez-Galán, Rui M. Novais, João A. Labrincha and Carlos Leiva Fernández
Recycling 2025, 10(4), 149; https://doi.org/10.3390/recycling10040149 - 1 Aug 2025
Viewed by 298
Abstract
The objective of this work is to evaluate how spent catalyst from fluid catalytic cracking (SCFCC) affects the physical, mechanical and durability properties of fly ash (FA) and blast furnace slag (BFS)-based alkali-activated materials (AAMs). Recycling of SCFCC by integrating it in a [...] Read more.
The objective of this work is to evaluate how spent catalyst from fluid catalytic cracking (SCFCC) affects the physical, mechanical and durability properties of fly ash (FA) and blast furnace slag (BFS)-based alkali-activated materials (AAMs). Recycling of SCFCC by integrating it in a AAM matrix offers several advantages: valorization of the material, reducing its disposal in landfills and the landfill cost, and minimizing the environmental impact. Mineralogical, physical and mechanical characterization were carried out. The durability of the specimens was studied by performing acid attack and thermal stability tests. Mass variation, compressive strength and porosity parameters were determined to assess the durability. BFS- and FA-based AAMs have a different chemical composition, which contribute to variations in microstructure and physical and mechanical properties. Acid neutralization capacity was also determined to analyse the acid attack results. Porosity, including the pore size distribution, and the acid neutralization capacity are crucial in explaining the resistance of the AAMs to sulfuric acid attack and thermal degradation. Herein, a novel route was explored, the use of SCFCC to enhance the durability of AAMs under harsh operating conditions since results show that the compositions containing SCFCC showed lower strength decay due to the lower macroporosity proportions in these compositions. Full article
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17 pages, 5178 KiB  
Article
Improvement of Unconfined Compressive Strength in Granite Residual Soil by Indigenous Microorganisms
by Ya Wang, Meiqi Li, Hao Peng, Jiaxin Kang, Hong Guo, Yasheng Luo and Mingjiang Tao
Sustainability 2025, 17(15), 6895; https://doi.org/10.3390/su17156895 - 29 Jul 2025
Viewed by 320
Abstract
In order to study how indigenous microorganisms can enhance the strength properties of granite residual soil in the Hanzhong area, two Bacillus species that produce urease were isolated from the local soil. The two Bacillus species are Bacillus subtilis and Bacillus tequilensis, [...] Read more.
In order to study how indigenous microorganisms can enhance the strength properties of granite residual soil in the Hanzhong area, two Bacillus species that produce urease were isolated from the local soil. The two Bacillus species are Bacillus subtilis and Bacillus tequilensis, and they were used for the solidification and improvement of the granite residual soil. Unconfined compressive strength tests, scanning electron microscope (SEM) and X-ray diffraction (XRD) analyses were systematically used to analyze the influence and mechanism of different cementation solution concentrations on the improvement effect. It has been found that with the growth of cementing fluid concentration, the unconfined compressive strength of improved soil specimens shows an increasing tendency, reaching its highest value when the cementing solution concentration is 2.0 mol/L. Among different bacterial species, curing results vary; Bacillus tequilensis demonstrates better performance across various cementing solution concentrations. The examination of failure strain in improved soil samples indicates that brittleness has been successfully alleviated, with optimal outcomes obtained at a cementing solution concentration of 1.0 mol/L. SEM and XRD analyses show that calcium carbonate precipitates (CaCO3) are formed in soil samples treated by both strains. These precipitates effectively bond soil particles, verifying improvement effects on a microscopic level. The present study proposes an environmentally friendly and economical method for enhancing engineering applications of granite residual soil in Hanzhong area, which holds significant importance for projects such as artificial slope filling, subgrade filling, and foundation pit backfilling. Full article
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22 pages, 6442 KiB  
Article
Study on Heat Transfer of Fluid in a Porous Media by VOF Method with Fractal Reconstruction
by Shuai Liu, Qingyong Zhu and Wenjun Xu
Energies 2025, 18(15), 3935; https://doi.org/10.3390/en18153935 - 23 Jul 2025
Viewed by 268
Abstract
This paper addresses the critical gap in the existing literature regarding the combined buoyancy–Marangoni convection of power-law fluids in three-dimensional porous media with complex evaporation surfaces. Previous studies have rarely investigated the convective heat transfer mechanisms in such systems, and there is a [...] Read more.
This paper addresses the critical gap in the existing literature regarding the combined buoyancy–Marangoni convection of power-law fluids in three-dimensional porous media with complex evaporation surfaces. Previous studies have rarely investigated the convective heat transfer mechanisms in such systems, and there is a lack of effective methods to accurately track fractal evaporation surfaces, which are ubiquitous in natural and engineering porous media (e.g., geological formations, industrial heat exchangers). This research is significant because understanding heat transfer in these complex porous media is essential for optimizing energy systems, enhancing thermal management in industrial processes, and improving the efficiency of phase-change-based technologies. For this scientific issue, a general model is designed. There is a significant temperature difference on the left and right sides of the model, which drives the internal fluid movement through the temperature difference. The upper end of the model is designed as a complex evaporation surface, and there is flowing steam above it, thus forming a coupled flow field. The VOF fractal reconstruction method is adopted to approximate the shape of the complex evaporation surface, which is a major highlight of this study. Different from previous research, this method can more accurately reflect the flow and phase change on the upper surface of the porous medium. Through numerical simulation, the influence of the evaporation coefficient on the flow and heat transfer rate can be determined. Key findings from numerical simulations reveal the following: (1) Heat transfer rates decrease with increasing fractal dimension (surface complexity) and evaporation coefficient; (2) As the thermal Rayleigh number increases, the influence of the Marangoni number on heat transfer diminishes; (3) The coupling of buoyancy and Marangoni effects in porous media with complex evaporation surfaces significantly alters flow and heat transfer patterns compared to smooth-surfaced porous media. This study provides a robust numerical framework for analyzing non-Newtonian fluid convection in complex porous media, offering insights into optimizing thermal systems involving phase changes and irregular surfaces. The findings contribute to advancing heat transfer theory and have practical implications for industries such as energy storage, chemical engineering, and environmental remediation. Full article
(This article belongs to the Section J: Thermal Management)
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23 pages, 2903 KiB  
Article
Casson Fluid Saturated Non-Darcy Mixed Bio-Convective Flow over Inclined Surface with Heat Generation and Convective Effects
by Nayema Islam Nima, Mohammed Abdul Hannan, Jahangir Alam and Rifat Ara Rouf
Processes 2025, 13(7), 2295; https://doi.org/10.3390/pr13072295 - 18 Jul 2025
Viewed by 429
Abstract
This paper explores the complex dynamics of mixed convective flow in a Casson fluid saturated in a non-Darcy porous medium, focusing on the influence of gyrotactic microorganisms, internal heat generation, and multiple convective mechanisms. Casson fluids, known for their non-Newtonian behavior, are relevant [...] Read more.
This paper explores the complex dynamics of mixed convective flow in a Casson fluid saturated in a non-Darcy porous medium, focusing on the influence of gyrotactic microorganisms, internal heat generation, and multiple convective mechanisms. Casson fluids, known for their non-Newtonian behavior, are relevant in various industrial and biological contexts where traditional fluid models are insufficient. This study addresses the limitations of the standard Darcy’s law by examining non-Darcy flow, which accounts for nonlinear inertial effects in porous media. The governing equations, derived from conservation laws, are transformed into a system of no linear ordinary differential equations (ODEs) using similarity transformations. These ODEs are solved numerically using a finite differencing method that incorporates central differencing, tridiagonal matrix manipulation, and iterative procedures to ensure accuracy across various convective regimes. The reliability of this method is confirmed through validation with the MATLAB (R2024b) bvp4c scheme. The investigation analyzes the impact of key parameters (such as the Casson fluid parameter, Darcy number, Biot numbers, and heat generation) on velocity, temperature, and microorganism concentration profiles. This study reveals that the Casson fluid parameter significantly improves the velocity, concentration, and motile microorganism profiles while decreasing the temperature profile. Additionally, the Biot number is shown to considerably increase the concentration and dispersion of motile microorganisms, as well as the heat transfer rate. The findings provide valuable insights into non-Newtonian fluid behavior in porous environments, with applications in bioengineering, environmental remediation, and energy systems, such as bioreactor design and geothermal energy extraction. Full article
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20 pages, 5319 KiB  
Article
Multiscale 2PP and LCD 3D Printing for High-Resolution Membrane-Integrated Microfluidic Chips
by Julia K. Hoskins, Patrick M. Pysz, Julie A. Stenken and Min Zou
Nanomanufacturing 2025, 5(3), 11; https://doi.org/10.3390/nanomanufacturing5030011 - 12 Jul 2025
Viewed by 395
Abstract
This study presents a microfluidic chip platform designed using a multiscale 3D printing strategy for fabricating microfluidic chips with integrated, high-resolution, and customizable membrane structures. By combining two-photon polymerization (2PP) for submicron membrane fabrication with liquid crystal display printing for rapid production of [...] Read more.
This study presents a microfluidic chip platform designed using a multiscale 3D printing strategy for fabricating microfluidic chips with integrated, high-resolution, and customizable membrane structures. By combining two-photon polymerization (2PP) for submicron membrane fabrication with liquid crystal display printing for rapid production of larger components, this approach addresses key challenges in membrane integration, including sealing reliability and the use of transparent materials. Compared to fully 2PP-based fabrication, the multiscale method achieved a 56-fold reduction in production time, reducing total fabrication time to approximately 7.2 h per chip and offering a highly efficient solution for integrating complex structures into fluidic chips. The fabricated chips demonstrated excellent mechanical integrity. Burst pressure testing showed that all samples withstood internal pressures averaging 1.27 ± 0.099 MPa, with some reaching up to 1.4 MPa. Flow testing from ~35 μL/min to ~345 μL/min confirmed stable operation in 75 μm square channels, with no leakage and minimal flow resistance up to ~175 μL/min without deviation from the predicted behavior in the 75 μm. Membrane-integrated chips exhibited outlet flow asymmetries greater than 10%, indicating active fluid transfer across the membrane and highlighting flow-dependent permeability. Overall, this multiscale 3D printing approach offers a scalable and versatile solution for microfluidic device manufacturing. The method’s ability to integrate precise membrane structures enable advanced functionalities such as diffusion-driven particle sorting and molecular filtration, supporting a wide range of biomedical, environmental, and industrial lab-on-a-chip applications. Full article
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29 pages, 4726 KiB  
Article
Adaptive Pendulum-Tuned Mass Damper Based on Adjustable-Length Cable for Skyscraper Vibration Control
by Krzysztof Twardoch, Kacper Górski, Rafał Kwiatkowski, Kamil Jaśkielewicz and Bogumił Chiliński
Sustainability 2025, 17(14), 6301; https://doi.org/10.3390/su17146301 - 9 Jul 2025
Viewed by 615
Abstract
The dynamic control of vibrations in skyscrapers is a critical consideration in sustainable building design, particularly in response to environmental excitations such as wind impact or seismic activity. Effective vibration neutralisation plays a crucial role in providing the safety of high-rise buildings. This [...] Read more.
The dynamic control of vibrations in skyscrapers is a critical consideration in sustainable building design, particularly in response to environmental excitations such as wind impact or seismic activity. Effective vibration neutralisation plays a crucial role in providing the safety of high-rise buildings. This research introduces an innovative concept for an active vibration damper that operates based on fluid dynamic transport to adaptively alter a skyscraper’s natural frequency, thereby counteracting resonant vibrations. A distinctive feature of this system is an adjustable-length cable mechanism, allowing for the dynamic modification of the pendulum’s effective length in real time. The structure, based on cable length adjustment, enables the PTMD to precisely tune its natural frequency to variable excitation conditions, thereby improving damping during transient or resonance phenomena of the building’s dynamic behaviour. A comprehensive mathematical model based on Lagrangian mechanics outlines the governing equations for this system, capturing the interactions between pendulum motion, fluid flow, and the damping forces necessary to maintain stability. Simulation analyses examine the role of initial excitation frequency and variable damping coefficients, revealing critical insights into optimal damper performance under varied structural conditions. The findings indicate that the proposed pendulum damper effectively mitigates resonance risks, paving the way for sustainable skyscraper design through enhanced structural adaptability and resilience. This adaptive PTMD, featuring an adjustable-length cable, provides a solution for creating safe and energy-efficient skyscraper designs, aligning with sustainable architectural practices and advancing future trends in vibration management technology. The study presented in this article supports the development of modern skyscraper design, with a focus on dynamic vibration control for sustainability and structural safety. It combines advanced numerical modelling, data-driven control algorithms, and experimental validation. From a sustainability perspective, the proposed PTMD system reduces the need for oversized structural components by providing adaptive, efficient damping, thereby lowering material consumption and embedded carbon. Through dynamically retuning structural stiffness and mass, the proposed PTMD enhances resilience and energy efficiency in skyscrapers, lowers lifetime energy use associated with passive damping devices, and enhances occupant comfort. This aligns with global sustainability objectives and new-generation building standards. Full article
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