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Keywords = engineering applications

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14 pages, 2433 KB  
Article
Effects of Tool Rotational Speed on the Microstructure and Properties of Friction Stir Welded AZ61 Magnesium Alloy Joints
by Xihong Jin, Minjie He, Yongzhang Su, Hongfei Li, Xuhui Feng, Na Xie, Jiaxin Huang and Jian Peng
Metals 2025, 15(10), 1128; https://doi.org/10.3390/met15101128 - 10 Oct 2025
Abstract
Magnesium alloys, characterized by high specific strength and low density, have high potential for applications in transportation and aerospace. Nevertheless, ensuring the reliable joining of thin-walled components remains a major technical challenge. This study examines how rotational speed affects the microstructure and mechanical [...] Read more.
Magnesium alloys, characterized by high specific strength and low density, have high potential for applications in transportation and aerospace. Nevertheless, ensuring the reliable joining of thin-walled components remains a major technical challenge. This study examines how rotational speed affects the microstructure and mechanical properties of friction stir welded AZ61 magnesium alloy hollow profiles (3 mm thick), with particular focus on the underlying mechanisms. The results show that higher rotational speed during friction stir welding promotes dynamic recrystallization and weakens the basal texture. It also affects microstructural homogeneity, where an optimal rotational speed produces a relatively uniform hybrid microstructure consisting of refined recrystallized and un-recrystallized regions. This balance enhances both texture strengthening and microstructural optimization. The weld joint fabricated at a rotational speed of 1500 rpm showed the best overall mechanical properties, with ultimate tensile strength, yield strength, and elongation reaching peak values of 286.7 MPa, 154.7 MPa, and 9.7%, respectively. At this speed, the average grain size in the weld nugget zone was 4.92 μm, and the volume fraction of second-phase particles was 0.67%. This study establishes a critical process foundation for the reliable joining of thin-walled magnesium alloy structures. The optimized parameters serve as valuable guidelines for engineering applications in lightweight transportation equipment and aerospace manufacturing. Full article
16 pages, 8519 KB  
Article
The Oxidation and Corrosion Resistance of AlCrNbSiTiN Multi-Principal Element Nitride Coatings
by Zhenbo Lan, Jiangang Deng, Heng Xu, Zhuolin Xu, Zhengqi Wen, Wei Long, Lei Zhang, Ruoxi Wang, Jie Liu and Yanming Chen
Materials 2025, 18(20), 4663; https://doi.org/10.3390/ma18204663 - 10 Oct 2025
Abstract
Multi-principal element nitrides have great application potential in protective coatings. However, the investigation of the oxidation and corrosion resistance of multi-principal element nitride coatings is still insufficient. The synthesis and high-temperature performance of AlCrNbSiTiN multi-principal element nitride coatings fabricated through optimized arc ion [...] Read more.
Multi-principal element nitrides have great application potential in protective coatings. However, the investigation of the oxidation and corrosion resistance of multi-principal element nitride coatings is still insufficient. The synthesis and high-temperature performance of AlCrNbSiTiN multi-principal element nitride coatings fabricated through optimized arc ion plating (AIP) were explored. Leveraging the high ionization efficiency and ion kinetic energy characteristic of AIP, coatings with significantly fewer internal defects were obtained. These coatings demonstrate superior mechanical properties, including a maximum hardness of 36.5 GPa and critical crack propagation resistance (CPR) values approaching 2000 N2. Optimal coatings exhibited exceptional water vapor corrosion resistance (5.15 at% O after 200 h). The coatings prepared at −150 V had the optimal corrosion resistance, with the coating resistance and corrosion current density being 1.68 × 104 Ω·cm2 and 0.79 μA·cm−2, respectively. AlCrNbSiTiN coatings produced under these optimized AIP conditions exhibit remarkably high-temperature oxidation, highlighting their potential for use in demanding engineering applications. Full article
(This article belongs to the Special Issue Advanced Science and Technology of High Entropy Materials)
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19 pages, 3428 KB  
Article
Formulation Strategies for High-Thermal-Conductivity Organosilicon Potting Adhesive
by Limin Chen, Sadaf Bashir Khan, Zhengjun Zhang and Weipeng Wang
Molecules 2025, 30(20), 4043; https://doi.org/10.3390/molecules30204043 - 10 Oct 2025
Abstract
In this study, we present a novel high-thermal-conductivity-organosilicon potting adhesive developed for use in power modules. The adhesive is designed to enhance power modules’ thermal properties and mechanical strength, addressing the need for more efficient and reliable encapsulation materials in electronic applications. By [...] Read more.
In this study, we present a novel high-thermal-conductivity-organosilicon potting adhesive developed for use in power modules. The adhesive is designed to enhance power modules’ thermal properties and mechanical strength, addressing the need for more efficient and reliable encapsulation materials in electronic applications. By optimizing the resin formulation, the adhesive exhibits improved tensile strength and elongation at break properties, making it particularly suitable for applications requiring high durability and resilience under thermal and mechanical stress. Herein, we propose a high-thermal-conductivity organosilicon electronic potting adhesive designed for power modules. The adhesive consists of two components: Component A and Component B. Component A is composed of a base polymer (0.5–10 parts), silicone resin (0.15–10 parts), plasticizer (0.5–5 parts), color paste (0.01–0.2 parts), thermally conductive filler (70–120 parts), filler treatment agent (2–8 parts), and a catalyst (0.1–2 parts). Component B includes a base polymer (0.5–10 parts), silicone resin (0.15–10 parts), plasticizer (0.5–5 parts), thermally conductive filler (70–120 parts), crosslinking agent (0.1–10 parts), chain extender (0.1–10 parts), and crosslinking inhibitor (0.01–1 part). The adhesive is designed to improve the tensile strength and elongation at break. These materials were engineered to facilitate easy repair and disassembly, ensuring cost-effective maintenance and reuse in power module systems. This work demonstrates the potential of the adhesive in advancing the performance and longevity of power electronics, providing valuable insights into its practical application for high-performance electronic devices. Full article
(This article belongs to the Special Issue Photoelectrochemical Properties of Nanostructured Thin Films)
40 pages, 4694 KB  
Review
Review of the Current State of Optical Characterization and Design of Electronic States in Plasmonic Materials—From Noble Metals to Silverene and Goldene
by Rosen Todorov and Temenuga Hristova-Vasileva
Nanomaterials 2025, 15(20), 1548; https://doi.org/10.3390/nano15201548 - 10 Oct 2025
Abstract
Materials’ plasmon activity is defined by their electronic structure. Nowadays, the application of plasmonic materials is increasingly determined by the possibilities to control the electronic processes in them. The electronic structure’s design is of particular importance for tuning the plasmon frequency and the [...] Read more.
Materials’ plasmon activity is defined by their electronic structure. Nowadays, the application of plasmonic materials is increasingly determined by the possibilities to control the electronic processes in them. The electronic structure’s design is of particular importance for tuning the plasmon frequency and the excitation of hot electrons, which are important parameters determining the interaction of the nanostructures with the environment. The effective control of these parameters is important for the improvement of the efficiency and sensitivity of various processes, diagnostic methods and technologies in the field of photocatalysis and surface enhancement spectroscopies. This review is focused on the characterization techniques and the approaches for tuning the electronic states of plasmonic media. The diversity of materials and their electronic structure determine the approach for the engineering of the electronic structure. In the case of noble metals, the possibility for tuning the energy for interband transitions from their d band is considered by using intermetallic alloys (between noble metals themselves and with an addition of post-transition metals in them), while in semiconductor materials—the effect of charge transfer is mainly used. Such knowledge is not only essential from a practical point of view, but also contributes to understanding the processes in the field of new materials such as 2D noble metals and intermetallics. Full article
(This article belongs to the Special Issue Optical Properties of Plasmonic Nanostructures)
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34 pages, 5466 KB  
Article
Artificial Neural Network-Based Heat Transfer Analysis of Sutterby Magnetohydrodynamic Nanofluid with Microorganism Effects
by Fateh Ali, Mujahid Islam, Farooq Ahmad, Muhammad Usman and Sana Ullah Asif
Magnetochemistry 2025, 11(10), 88; https://doi.org/10.3390/magnetochemistry11100088 - 10 Oct 2025
Abstract
Background: The study of non-Newtonian fluids in thin channels is crucial for advancing technologies in microfluidic systems and targeted industrial coating processes. Nanofluids, which exhibit enhanced thermal properties, are of particular interest. This paper investigates the complex flow and heat transfer characteristics [...] Read more.
Background: The study of non-Newtonian fluids in thin channels is crucial for advancing technologies in microfluidic systems and targeted industrial coating processes. Nanofluids, which exhibit enhanced thermal properties, are of particular interest. This paper investigates the complex flow and heat transfer characteristics of a Sutterby nanofluid (SNF) within a thin channel, considering the combined effects of magnetohydrodynamics (MHD), Brownian motion, and bioconvection of microorganisms. Analyzing such systems is essential for optimizing design and performance in relevant engineering applications. Method: The governing non-linear partial differential equations (PDEs) for the flow, heat, concentration, and bioconvection are derived. Using lubrication theory and appropriate dimensionless variables, this system of PDEs is simplified into a more simplified system of ordinary differential equations (ODEs). The resulting nonlinear ODEs are solved numerically using the boundary value problem (BVP) Midrich method in Maple software to ensure accuracy. Furthermore, data for the Nusselt number, extracted from the numerical solutions, are used to train an artificial neural network (ANN) model based on the Levenberg–Marquardt algorithm. The performance and predictive capability of this ANN model are rigorously evaluated to confirm its robustness for capturing the system’s non-linear behavior. Results: The numerical solutions are analyzed to understand the variations in velocity, temperature, concentration, and microorganism profiles under the influence of various physical parameters. The results demonstrate that the non-Newtonian rheology of the Sutterby nanofluid is significantly influenced by Brownian motion, thermophoresis, bioconvection parameters, and magnetic field effects. The developed ANN model demonstrates strong predictive capability for the Nusselt number, validating its use for this complex system. These findings provide valuable insights for the design and optimization of microfluidic devices and specialized coating applications in industrial engineering. Full article
15 pages, 5712 KB  
Article
Towards a Twisted Atom Laser: Cold Atoms Released from Helical Optical Tube Potentials
by Amine Jaouadi, Andreas Lyras and Vasileios E. Lembessis
Photonics 2025, 12(10), 999; https://doi.org/10.3390/photonics12100999 - 10 Oct 2025
Abstract
We study the quantum dynamics of cold atoms initially confined in a helical optical tube (HOT) and subsequently released into free space. This helicoidal potential, engineered via structured light fields with orbital angular momentum, imposes a twisted geometry on the atomic ensemble during [...] Read more.
We study the quantum dynamics of cold atoms initially confined in a helical optical tube (HOT) and subsequently released into free space. This helicoidal potential, engineered via structured light fields with orbital angular momentum, imposes a twisted geometry on the atomic ensemble during confinement. We examine how this geometry shapes the initial quantum state—particularly its spatial localization and phase structure—and how these features influence the subsequent free evolution. Our analysis reveals that the overall confinement geometry supports the formation of spatially coherent, structured wavepackets, paving the way for the realization of twisted Bose–Einstein condensates and directed atom lasers. The results are of particular interest for applications in quantum technologies, such as coherent atom beam shaping, matter-wave interferometry, and guided transport of quantum matter. Full article
20 pages, 2456 KB  
Article
PSO-LQR Control of ISD Suspension for Vehicle Coupled with Bridge Considering General Boundary Conditions
by Buyun Zhang, Shipeng Dai, Yunshun Zhang and Chin An Tan
Machines 2025, 13(10), 935; https://doi.org/10.3390/machines13100935 - 10 Oct 2025
Abstract
With the rapid development of transportation infrastructure, bridges increasingly face prominent issues of dynamic response and fatigue damage induced by vehicle–bridge interaction (VBI). To effectively suppress the coupled vibrations and enhance both vehicle ride comfort and bridge service life, this paper proposes an [...] Read more.
With the rapid development of transportation infrastructure, bridges increasingly face prominent issues of dynamic response and fatigue damage induced by vehicle–bridge interaction (VBI). To effectively suppress the coupled vibrations and enhance both vehicle ride comfort and bridge service life, this paper proposes an active inerter-spring-damper (ISD) suspension system based on Particle Swarm Optimization (PSO) algorithm and Linear Quadratic Regulator (LQR) control. By establishing a VBI model considering general boundary conditions and employing the modal superposition method to solve the system response, an LQR controller is designed for multi-objective optimization targeting the vehicle body acceleration, suspension dynamic travel, and tire dynamic load. To further improve control performance, the PSO algorithm is utilized to globally optimize the LQR weighting matrices. Numerical simulation results demonstrate that, compared to passive suspension and unoptimized LQR active suspension, the PSO-LQR control strategy significantly reduces vertical body acceleration and tire dynamic load, while also improving the convergence and stability of the suspension dynamic travel. This research provides a new insight into the control method for VBI systems, possessing both theoretical and practical engineering application value. Full article
(This article belongs to the Special Issue Advances in Vehicle Suspension System Optimization and Control)
23 pages, 1358 KB  
Article
BIM Lightweight Technology in Water Conservancy Engineering Operation and Maintenance: Improvement of the QEM Algorithm and Construction of the Evaluation System
by Zhengjie Zhan, Zihao Tang, Lihong He and Junzhi Ding
Water 2025, 17(20), 2929; https://doi.org/10.3390/w17202929 - 10 Oct 2025
Abstract
In recent years, with continuous technological advances, BIM technology has gradually expanded from the traditional construction industry into the field of hydraulic engineering. Since BIM models, which span the entire project lifecycle, contain substantial amounts of data and the operation and maintenance phase [...] Read more.
In recent years, with continuous technological advances, BIM technology has gradually expanded from the traditional construction industry into the field of hydraulic engineering. Since BIM models, which span the entire project lifecycle, contain substantial amounts of data and the operation and maintenance phase accounts for the majority of this lifecycle, higher computational demands are imposed. Consequently, the lightweighting of BIM models has become imperative. In this study, an improved Quadric Error Metric (QEM) algorithm was applied to simplify the geometric data of the constructed BIM model. The research investigates whether the lightweight model can reduce the computational requirements during its application in the operation and management of hydraulic engineering, thereby enhancing its general applicability. Furthermore, a fuzzy comprehensive evaluation model was established to assess the effectiveness of the lightweighting process. The experimental results indicate that the optimized model occupies significantly less memory space. Additionally, model loading time and rendering CPU usage were substantially improved. The lightweight effect was evaluated as excellent based on the fuzzy comprehensive evaluation. Full article
(This article belongs to the Topic Hydraulic Engineering and Modelling)
16 pages, 4408 KB  
Article
AlphaFold-Guided Semi-Rational Engineering of an (R)-Amine Transaminase for Green Synthesis of Chiral Amines
by Xiaole Yang, Xia Tian, Ruizhou Tang, Jiahuan Li, Xuning Zhang and Tingting Li
Biomolecules 2025, 15(10), 1435; https://doi.org/10.3390/biom15101435 - 10 Oct 2025
Abstract
Chiral amines are vital structural motifs in pharmaceuticals and agrochemicals, where enantiomeric purity governs bioactivity and environmental behavior. We identified a novel (R)-selective amine transaminase (MwoAT) from Mycobacterium sp. via genome mining, which exhibits activity toward the synthesis of the chiral [...] Read more.
Chiral amines are vital structural motifs in pharmaceuticals and agrochemicals, where enantiomeric purity governs bioactivity and environmental behavior. We identified a novel (R)-selective amine transaminase (MwoAT) from Mycobacterium sp. via genome mining, which exhibits activity toward the synthesis of the chiral amine (R)-1-methyl-3-phenylpropylamine. The enzyme displayed optimal activity at pH 7.0 and 40 °C, with high thermostability and solvent tolerance. Using an AlphaFold3-guided semi-rational engineering strategy integrating molecular docking, alanine scanning, and saturation mutagenesis, residue L175 was pinpointed as critical for substrate binding. The resulting L175G variant exhibited a 2.1-fold increase in catalytic efficiency (kcat/Km) and improved thermal stability. Applied to the asymmetric synthesis of (R)-1-methyl-3-phenylpropylamine—a precursor for the antihypertensive drug dilevalol and potential scaffold for crop protection agents—the mutant achieved 26.4% conversion with ≥99.9% ee. The enzyme also accepted several ketones relevant to agrochemical synthesis, underscoring its versatility. This work delivers an engineered biocatalyst for sustainable chiral amine production and demonstrates an AI-assisted protein engineering framework applicable to both medicinal and agricultural chemistry. Full article
(This article belongs to the Section Enzymology)
32 pages, 1194 KB  
Review
Marine Macroalgal Polysaccharides as Precision Tools for Health and Nutrition
by José A. M. Prates, Mohamed Ezzaitouni and José L. Guil-Guerrero
Phycology 2025, 5(4), 58; https://doi.org/10.3390/phycology5040058 - 10 Oct 2025
Abstract
Macroalgal polysaccharides represent a diverse group of structurally complex biopolymers with significant potential in biomedicine and functional food applications. This review provides a comprehensive examination of their structural features, biological activities, and molecular targets, with an emphasis on precision applications. Key polysaccharides such [...] Read more.
Macroalgal polysaccharides represent a diverse group of structurally complex biopolymers with significant potential in biomedicine and functional food applications. This review provides a comprehensive examination of their structural features, biological activities, and molecular targets, with an emphasis on precision applications. Key polysaccharides such as alginates, carrageenans, fucoidans, ulvans, and laminarans are highlighted, focusing on their unique chemical backbones, degrees of sulfation, and branching patterns that underlie their bioactivity. Special attention is given to their roles in modulating inflammation, oxidative stress, apoptosis, gut microbiota, and metabolic pathways. Comparative assessment of extraction strategies, structure–function relationships, and bioactivity data highlights the importance of tailoring polysaccharide processing methods to preserve bioefficacy. Emerging insights from computational modelling and receptor-binding studies reveal promising interactions with immune and apoptotic signalling cascades, suggesting new therapeutic opportunities. Finally, the review outlines challenges related to standardisation, scalability, and regulatory approval, while proposing avenues for future research toward clinical translation and industrial innovation. By integrating structural biology, pharmacology, and nutraceutical sciences, this work underscores the potential of macroalgal polysaccharides as precision agents in health-promoting formulations and next-generation functional foods. Full article
20 pages, 1106 KB  
Article
Prediction Model of Component Content Based on Improved Black-Winged Kite Algorithm-Optimized Stochastic Configuration Network
by Zhaohui Huang, Liangfang Liao, Chunfa Liao, Hui Zhang, Tao Qi, Rongxiu Lu and Xingrong Hu
Appl. Sci. 2025, 15(20), 10880; https://doi.org/10.3390/app152010880 - 10 Oct 2025
Abstract
Accurate prediction of component content in the rare-earth extraction and separation process is crucial for control system design, product quality control, and optimization of energy consumption. To improve prediction accuracy and modeling efficiency, this paper proposes a model for predicting component content based [...] Read more.
Accurate prediction of component content in the rare-earth extraction and separation process is crucial for control system design, product quality control, and optimization of energy consumption. To improve prediction accuracy and modeling efficiency, this paper proposes a model for predicting component content based on an Improved Black-winged Kite Algorithm-Optimized Stochastic Configuration Network (IBKA-SCN). First, we develop an Improved Black-winged Kite Algorithm (IBKA), incorporating good point set initialization and Lévy random-walk strategies to enhance global optimization capability. Theoretical convergence analysis is provided to ensure the stability and effectiveness of the algorithm. Second, to address the issue that constraint parameters and weight-scaling factors in Stochastic Configuration Network (SCN) rely on manual experience and struggle to balance accuracy and efficiency, IBKA is employed to adaptively search for the optimal hyperparameter combination. The applicability of IBKA-SCN is corroborated through four real-world regression tasks. Finally, the effectiveness of the proposed method is validated through an engineering case study on predicting component content. The results show that IBKA-SCN significantly outperforms existing mainstream methods in both prediction accuracy and modeling speed. Full article
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14 pages, 2291 KB  
Article
Infrared FEL-Induced Alteration of Zeta Potential in Electrochemically Grown Quantum Dots: Insights into Ion Modification
by Sukrit Sucharitakul, Siripatsorn Thanasanvorakun, Vasan Yarangsi, Suparoek Yarin, Kritsada Hongsith, Monchai Jitvisate, Hideaki Ohgaki, Surachet Phadungdhitidhada, Heishun Zen, Sakhorn Rimjaem and Supab Choopun
Nanomaterials 2025, 15(20), 1543; https://doi.org/10.3390/nano15201543 - 10 Oct 2025
Abstract
This study explores the use of mid-infrared (MIR) free-electron laser (FEL) irradiation as a tool for tailoring the surface properties of electrochemically synthesized TiO2—graphene quantum dots (QDs). The QDs, prepared in colloidal form via a cost-effective electrochemical method in a KCl—citric [...] Read more.
This study explores the use of mid-infrared (MIR) free-electron laser (FEL) irradiation as a tool for tailoring the surface properties of electrochemically synthesized TiO2—graphene quantum dots (QDs). The QDs, prepared in colloidal form via a cost-effective electrochemical method in a KCl—citric acid medium, were exposed to MIR wavelengths (5.76, 8.02, and 9.10 µm) at the Kyoto University FEL facility. Post-irradiation measurements revealed a pronounced inversion of zeta potential by 40–50 mV and approximately 10% reduction in hydrodynamic size, indicating double-layer contraction and ionic redistribution at the QD—solvent interface. Photoluminescence spectra showed enhanced emission for GQDs and TiO2/GQD composites, while Tauc analysis revealed modest bandgap blue shifts (0.04–0.08 eV), both consistent with trap-state passivation and sharper band edges. TEM confirmed intact crystalline structures, verifying that FEL-induced modifications were confined to surface chemistry rather than bulk lattice damage. Taken together, these results demonstrate that MIR FEL irradiation provides a resonance-driven, non-contact method to reorganize ions, suppress defect states, and improve the optoelectronic quality of QDs. This approach offers a scalable post-synthetic pathway for enhancing electron transport layers in perovskite solar cells and highlights the broader potential of photonic infrastructure for advanced nanomaterial processing and interface engineering in optoelectronic and energy applications. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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19 pages, 1885 KB  
Article
Theoretical Model for a Pneumatic Nozzle–Cylindrical Flapper System
by Peimin Xu, Kazuaki Inaba and Toshiharu Kagawa
Micromachines 2025, 16(10), 1148; https://doi.org/10.3390/mi16101148 - 10 Oct 2025
Abstract
To increase semiconductor production yield and meet the growing global demand, air bearings offering higher processing speeds and reduced friction losses have been proposed as an ideal solution. However, due to the non-contact support characteristic of air bearings, challenges such as shaft displacement [...] Read more.
To increase semiconductor production yield and meet the growing global demand, air bearings offering higher processing speeds and reduced friction losses have been proposed as an ideal solution. However, due to the non-contact support characteristic of air bearings, challenges such as shaft displacement caused by processing resistance inevitably arise. As an engineering requirement, the shaft must restrict lateral deflection to within 30 μm under transverse force. In our previous research, a compensation system using a nozzle–flapper mechanism as a displacement sensor was proposed to address shaft displacement. The effectiveness of the nozzle–flapper system in measuring shaft displacement was validated at rotational speeds up to 20,000 rpm. Furthermore, the compensation system’s ability to maintain the shaft’s initial position under a 5 N external force was verified in related collaborative research. In this study, building upon prior work, we further analyze the system characteristics of the cylindrical nozzle–flapper. This includes modeling the geometric space formed by the specific shape of the cylindrical flapper and nozzle and proposing an airflow hypothesis based on this geometry. The hypothesis is incorporated into the theoretical model of a standard nozzle–flapper system, resulting in an optimized theoretical method applicable to cylindrical configurations. Experimental results validating the effectiveness of the proposed model are also presented. Full article
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17 pages, 5072 KB  
Article
Microstructure and Properties of Binderless μWC Obtained Using the Electroconsolidation Method
by Edvin Hevorkian, Waldemar Samociuk, Miroslaw Rucki, Zbigniew Krzysiak, Daniel Pieniak, Volodymyr Nerubatskyi, Volodymyr Chyshkala, Serhii Lytovchenko, Leszek Chalko, Dmitrij Morozow, Jacek Caban and Vitalii Kulich
Materials 2025, 18(20), 4646; https://doi.org/10.3390/ma18204646 - 10 Oct 2025
Abstract
This paper contributes to the knowledge of binderless tungsten carbide (WC), which attracts the attention of many engineers and scientists for its superior properties, but its application is limited due to difficulties with the consolidation of initial powders. In the present study, the [...] Read more.
This paper contributes to the knowledge of binderless tungsten carbide (WC), which attracts the attention of many engineers and scientists for its superior properties, but its application is limited due to difficulties with the consolidation of initial powders. In the present study, the microstructure and mechanical properties of binderless WC, sintered with the electroconsolidation technique from the initial powder of a grain size of 100–200 nm, were investigated. The material was compared with nWC sintered with the same method from a nanopowder with particles of size ca. 70 nm. The binderless μWC demonstrated hardness of HV = 30.06 ± 0.09 GPa, which is almost 14% higher than that of nWC, but its fracture toughness was lower (KIC = 6.59 ± 0.46 MPa·m1/2 under 1 kg load). These differences can be attributed to the improved homogeneity of the μWC microstructure, where no large agglomerates appeared to be present in nWC. The measured plastic properties, with no signs of brittle fracture, further confirm the applicability of the binderless WC under contact stress conditions. Full article
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13 pages, 2404 KB  
Article
Strain Effect in PdCu Alloy Metallene for Enhanced Formic Acid Electrooxidation Reaction
by Kaili Wang, Zhen Cao and Jia He
Catalysts 2025, 15(10), 967; https://doi.org/10.3390/catal15100967 - 10 Oct 2025
Abstract
Developing high-activity and high-durability Pd-based electrocatalysts is an important strategy to promote their commercial application. Herein, a smaller particle size and ultrathin sheet-like PdCu alloy metallene (PdCuene) were successfully prepared by using a one-pot wet chemistry method for FAOR. Experimental measurements indicated that [...] Read more.
Developing high-activity and high-durability Pd-based electrocatalysts is an important strategy to promote their commercial application. Herein, a smaller particle size and ultrathin sheet-like PdCu alloy metallene (PdCuene) were successfully prepared by using a one-pot wet chemistry method for FAOR. Experimental measurements indicated that the introduction Cu into Pd lattice induces a significant compressive strain effect through lattice mismatch between Pd and Cu, and the strain effect optimizes the electronic structure of Pd, as well as the high electrochemical surface area, increased exposure of active sites, and appropriate lattice strain have been demonstrated as factors that influence the enhancement of intrinsic activity and the acceleration of kinetics, thereby improving FAOR performance. Moreover, the stronger lattice strain of 0.85% would facilitate surface adsorption and dissociation of formic acid. Specifically, the optimized PdCuene exhibits enhanced mass activity and specific activity with current densities of 2.31 A mgPd−1 and 4.09 mA cm−2, respectively, which transcend the activities of Pd metallene (1.44 A mgPd−1 and 2.73 mA cm−2) and commercial Pd/C (0.6 A mgPd−1 and 1.53 mA cm−2). Meanwhile, PdCuene displayed obvious enhanced durability. The work provides an approach to modulate the lattice strain engineering, which represents a highly promising strategy for designing efficient FAOR electrocatalysts. Full article
(This article belongs to the Special Issue Nanostructured Catalysts for Emerging Electrochemical Technologies)
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