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19 pages, 812 KB  
Proceeding Paper
Recent Advances in Fiber-Reinforced Biopolymers Derived from Rice Husk Waste for Sustainable Construction Materials
by Pabina Rani Boro, Partha Protim Borthakur, Madhurjya Saikia, Saroj Yadav and Rupam Deka
Mater. Proc. 2025, 26(1), 16; https://doi.org/10.3390/materproc2025026016 - 9 Mar 2026
Viewed by 45
Abstract
The increasing demand for sustainable and environmentally friendly construction materials has spurred interest in biopolymer composites reinforced with agricultural waste. Rice husk (RH), a byproduct of rice milling, is abundant and rich in lignocellulosic fibers and silica, making it excellent for use in [...] Read more.
The increasing demand for sustainable and environmentally friendly construction materials has spurred interest in biopolymer composites reinforced with agricultural waste. Rice husk (RH), a byproduct of rice milling, is abundant and rich in lignocellulosic fibers and silica, making it excellent for use in fiber-reinforced biopolymers. The novelty of this study lies in its integrated and construction-oriented evaluation of rice husk (RH)-reinforced biopolymers, combining mechanical, thermal, environmental, and economic perspectives within a single framework. The study introduces a novel comparative approach by benchmarking multiple polymer matrices-including PP, recycled HDPE, epoxy, PLA, and bio-binders-under unified quantitative performance criteria. Another key novelty is the identification of the dual functional role of silica-rich RH in simultaneously enhancing structural strength and flame retardancy while contributing to carbon emission reduction. With a high silica content (15–20%) and lignocellulosic structure, RH serves as a natural filler that enhances the performance of polymer matrices such as polypropylene (PP), epoxy, polylactic acid (PLA), and recycled polyethylene. Mechanically, RH-reinforced composites demonstrate significant improvements in tensile, flexural, and impact strength. For example, PP composites with NaOH-treated RH and coffee husks achieved tensile strengths between 27.4 MPa and 37.4 MPa, with corresponding Young’s modulus values ranging from 1656 MPa to 2247.8 MPa. Recycled HDPE-RH blends reached tensile strengths up to 74 MPa and flexural values of 39 MPa, validating their structural applicability. Epoxy matrices embedded with 0.45 wt.% RH nanofibers showed degradation thresholds of 411 °C and 678 °C, reflecting substantial thermal resistance. Flame retardancy is further improved by the presence of RH biochar, which leads to reduced peak heat release rate (PHRR) and enhanced char formation. In building insulation applications, RH-based composites exhibit low thermal conductivity values between 0.08 and 0.14 W/m·K, contributing to energy efficiency. Economically, RH reduces material costs by 30–40%, while environmentally, its integration lowers carbon emissions in PP composites by up to 10%, and promotes biodegradability. Despite challenges such as moisture absorption and interfacial adhesion, these can be mitigated through alkali treatment, compatibilizers (e.g., MAPP), or hybrid reinforcement strategies. Full article
(This article belongs to the Proceedings of The 4th International Online Conference on Materials)
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15 pages, 2171 KB  
Article
A Flexible Piezoresistive Sensor Based on ZnO/MWCNTs/PDMS Composite Foam with Overall Performance Trade-Offs
by Jun Zheng, Wenting Xu, Wen Ding, Yalong Li, Binyou Xie, Jinhui Xu, Kang Li, Liang Chen, Yan Fan and Songwei Zeng
Sensors 2026, 26(5), 1724; https://doi.org/10.3390/s26051724 - 9 Mar 2026
Viewed by 333
Abstract
The flexible foam piezoresistive sensor demonstrates significant potential for wearable strain-sensing applications due to its substantial deformation capacity, excellent flexibility, and cost effectiveness. However, conventional flexible foam piezoresistive sensors often struggle to simultaneously achieve high sensitivity, a wide pressure detection range, fast response [...] Read more.
The flexible foam piezoresistive sensor demonstrates significant potential for wearable strain-sensing applications due to its substantial deformation capacity, excellent flexibility, and cost effectiveness. However, conventional flexible foam piezoresistive sensors often struggle to simultaneously achieve high sensitivity, a wide pressure detection range, fast response and long-term stability. This paper employed a glucose-based sugar-templating method to fabricate a fine-pore (50 μm) foam structure complemented by a dual-filler strategy to enhance overall performance. A robust porous conductive network was constructed by embedding zinc oxide (ZnO) and multi-walled carbon nanotubes (MWCNTs) into a polydimethylsiloxane (PDMS) matrix. The resulting sensor exhibits outstanding piezoresistive properties, featuring a wide linear detection range (0–80% strain) and a high sensitivity of 9.02 kPa−1 within the 0–10 kPa pressure range. It demonstrates rapid response/recovery times of 50/70 ms and maintains stable output performance even after 5000 compression cycles at 300 kPa. The sensor also exhibits negligible environmental interference and excellent long-term stability. When attached to finger joints, feet soles, or the throat, the sensor enables functions such as finger bending recognition, race-walking violation discrimination, gait analysis, and vocal fold vibration recognition, thereby demonstrating its considerable potential for application in human–computer interaction and human motion detection. Full article
(This article belongs to the Section State-of-the-Art Sensors Technologies)
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18 pages, 4287 KB  
Article
Enhanced Dielectric Response and Electric Field-Sensing Properties of PDMS Composites by Graphene/Nitride Heterojunctions: Insights from Experiment and DFT
by Bo Li, Jiao Sun, Yuxing Lei, Tingting Jiang and Haitao Yang
Crystals 2026, 16(2), 132; https://doi.org/10.3390/cryst16020132 - 11 Feb 2026
Viewed by 355
Abstract
Flexible dielectric composite materials capable of converting power frequency electric fields into measurable electrical signals are of great significance in the field of non-contact electric field sensing in power systems. In this paper, graphene/nitride heterojunction powders were prepared using three representative nitrides (AlN, [...] Read more.
Flexible dielectric composite materials capable of converting power frequency electric fields into measurable electrical signals are of great significance in the field of non-contact electric field sensing in power systems. In this paper, graphene/nitride heterojunction powders were prepared using three representative nitrides (AlN, BN, and Si3N4) and embedded in polydimethylsiloxane (PDMS) to prepare flexible composite films with a fixed filler content of 5.0 wt%. Scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) confirmed the successful formation of the heterojunctions. The results showed that the nitride-related elements (Al, Si and N) were spatially correlated with the graphene-rich regions, thus providing abundant interfacial contact sites. Dielectric spectroscopy (50 Hz–50 kHz) showed that all samples exhibited typical dispersive behavior, with the real part of the dielectric constant decreasing monotonically with increasing frequency, and the loss tangent also decreasing smoothly. Under a 50 Hz parallel-plate electric field, the normalized induced voltage amplitude (PDMS = 1) increases to 1.070 (≈7.0%) for G/PDMS, and further to 1.0723–1.07447 (≈7.23–7.45%) for AlN–G/PDMS, BN–G/PDMS, and Si3N4-G/PDMS. DFT calculations confirm that the graphene/nitride interface has a stable structure with negative binding energies (−2.241, −1.773, and −3.062 eV for AlN–G, BN–G, and Si3N4–G, respectively). Significant charge redistribution and Mulliken charge transfer (0.0538, 0.2047, and 0.0244 eV, respectively) are present at the interface, accompanied by Fermi level density of states modulation and a small bandgap opening (~0.101 eV) in BN–G. These results collectively support the interfacial polarization-driven mechanism and provide a comparative basis for selecting nitride components in graphene-based heterojunction fillers in flexible dielectric electric field-sensing layers. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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21 pages, 7792 KB  
Article
Optimization of Magnetic Filler Loading and Interstitial Dielectric Percolation for Tunable Triboelectric–Electromagnetic Hybrid Generators
by Geunchul Kim, Jonghwan Lee, Yuseob Lee, Jihwon Keum, Inkyum Kim and Daewon Kim
Micromachines 2026, 17(2), 231; https://doi.org/10.3390/mi17020231 - 11 Feb 2026
Cited by 1 | Viewed by 658
Abstract
In this study, a material-driven strategy is presented to realize tunable triboelectric–electromagnetic hybrid generators while overcoming the form-factor limitations of conventional magnet-assisted systems. A magneto-dielectric hybrid generator (MDHG) was constructed using a soft magnetized dielectric composite, where NdFeB microparticles were embedded in an [...] Read more.
In this study, a material-driven strategy is presented to realize tunable triboelectric–electromagnetic hybrid generators while overcoming the form-factor limitations of conventional magnet-assisted systems. A magneto-dielectric hybrid generator (MDHG) was constructed using a soft magnetized dielectric composite, where NdFeB microparticles were embedded in an Ecoflex matrix and activated by pulse magnetization, allowing a single compliant layer to operate simultaneously as a triboelectric contact medium and a magnetic flux source coupled to a coil. The magnetic filler loading was systematically optimized to elucidate the trade-off between enhanced electromagnetic induction and a non-monotonic triboelectric response governed by dielectric polarization, surface potential, and interfacial energetics. To selectively strengthen the triboelectric branch without sacrificing electromagnetic output, nanoscale BaTiO3 was introduced as an interstitial dielectric phase to promote polarization-active pathways and suppress screening-driven charge-utilization loss. Under contact–separation operation, the optimized MDHG produced triboelectric outputs up to a VOC of 400.40 V and ISC of 56.95 μA, while the electromagnetic branch delivered up to a VOC of 260.04 mV and ISC of 0.89 mA, corresponding to 2.87- and 2.62-fold increases in triboelectric VOC and ISC over pristine Ecoflex. Finally, the hybrid signatures enabled a wearable smart-skin interface capable of decoupling touch occurrence, intensity, and counter-material identity. Full article
(This article belongs to the Special Issue Piezoelectric Microdevices for Energy Harvesting)
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15 pages, 2986 KB  
Article
Two Times Faster Glycolysis of Poly(ethylene terephthalate) with CaO Filler-Catalyst
by Anton N. Potorochenko, Artem A. Ovchinnikov and Konstantin S. Rodygin
J. Compos. Sci. 2025, 9(12), 680; https://doi.org/10.3390/jcs9120680 - 7 Dec 2025
Viewed by 883
Abstract
Poly(ethylene terephthalate) (PET) is a widely used polymer that accumulates in the environment due to its low degradability, requiring efficient recycling strategies. In this study, CaO filler derived from calcium carbide slag (CS) waste was used for the first time as a catalyst [...] Read more.
Poly(ethylene terephthalate) (PET) is a widely used polymer that accumulates in the environment due to its low degradability, requiring efficient recycling strategies. In this study, CaO filler derived from calcium carbide slag (CS) waste was used for the first time as a catalyst for PET depolymerization. PET/CaO composites were prepared via hot extrusion of PET with the finely dispersed CaO filler. The resulting composite demonstrated consistently higher PET conversion (≥95%) and the yields of dimethyl and dibutyl terephthalates (80 and 84%, respectively). Kinetic studies of glycolysis demonstrated that embedding 1 wt% of CaO in the PET matrix doubled the bis(2-hydroxyethyl) terephthalate (BHET) formation rate relative to an externally added CaO catalyst, which resulted in BHET yields of 84.7% and 41.1% after 40 min. SEM and EDX investigations demonstrated good adhesion between the polymer matrix and the filler. The recovered BHET was successfully re-polymerized to produce recycled PET (r-PET). The maximum rate of weight loss of r-PET samples (at Tmax = 438.7–444.7 °C) was comparable to the original materials (at Tmax = 455.3–457.7 °C). In fact, the direct incorporation of CaO catalyst derived from waste into the polymer matrix during additive manufacturing enabled the implementation of an efficient and scalable closed-loop recycling strategy. Full article
(This article belongs to the Section Composites Manufacturing and Processing)
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23 pages, 7790 KB  
Article
Ultrasound-Induced Embedded-Silica Migration to Biochar Surface: Applications in Agriculture and Environmental Sustainability
by Muhammad Abdullah, Shanza Baig, Maria Paula Hernández Martinez and Baharak Sajjadi
Sustainability 2025, 17(23), 10813; https://doi.org/10.3390/su172310813 - 2 Dec 2025
Viewed by 516
Abstract
Silicon (Si)–containing compounds, such as silica (SiO2), play a crucial role as fillers, binding phases, and linking agents in sustainable materials. Coating biochar with SiO2 can enhance its performance as a carbon-negative filler in composites such as bioplastics, rubber, asphalt, [...] Read more.
Silicon (Si)–containing compounds, such as silica (SiO2), play a crucial role as fillers, binding phases, and linking agents in sustainable materials. Coating biochar with SiO2 can enhance its performance as a carbon-negative filler in composites such as bioplastics, rubber, asphalt, and cement, making it more competitive with conventional fillers. Biochar, derived from biomass pyrolysis, contains a high concentration of biogenic SiO2—typically 50–80% of its total inorganic content. However, conventional extraction methods such as solvent extraction or gasification detach SiO2 from the biochar matrix, leading to energy-intensive and environmentally unfavorable processes. The objective of this study was to develop an environmentally friendly and energy-efficient approach to induce the migration of embedded biogenic SiO2 from within biochar to its surface—without detachment—using ultrasonic treatment. Fifteen biochar samples were produced by pyrolyzing five biomass types (sugarcane bagasse, miscanthus, wheat straw, corn stover, and railroad ties) at 650, 750, and 850 °C. Each sample was subsequently subjected to ultrasonic irradiation in an isopropanol–water mixture for 1 and 2 min. Scanning Electron Microscopy (SEM) and Energy-Dispersive X-ray Spectroscopy (EDS) analyses confirmed that ultrasound treatment significantly enhanced SiO2 migration to the biochar surface, with up to a 2.5-fold increase in surface Si and O concentrations after 2 min of sonication. The effect was most pronounced for biochar synthesized at 850 °C, corresponding to higher surface porosity and structural stability. Fourier Transform Infrared (FTIR) spectroscopy revealed an increased intensity of the Si–O–Si asymmetric stretching band at 1030 cm−1, indicating surface enrichment of siloxane networks and rearrangement of Si-containing functional groups. Overall, the results demonstrate that ultrasound-assisted treatment is a viable and sustainable technique for enhancing SiO2 surface concentration and modifying the surface chemistry of biochar. This SiO2-enriched biochar shows potential for advanced applications in soil amendment, CO2 capture, water purification, and as a reactive additive in cementitious and asphalt composites. Full article
(This article belongs to the Special Issue Sustainable Development and Application of Biochar: 2nd Edition)
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14 pages, 2498 KB  
Article
Post–Synthetic Modification of MOF–808 for Mixed Matrix Membranes with High and Stable Ion Separation Capacity
by Bahar Karadeniz, Han-Liang Fang, Yi-Ying He, Qi-Lin Ye, Jun-Yu Chen and Jian Lü
Molecules 2025, 30(23), 4554; https://doi.org/10.3390/molecules30234554 - 26 Nov 2025
Viewed by 1239
Abstract
The global clean water crisis is a pressing sustainable development challenge that demands urgent solutions. Membrane separation technology has emerged as a leading approach for seawater desalination, offering great potential to address freshwater scarcity. However, achieving both high water flux and high salt [...] Read more.
The global clean water crisis is a pressing sustainable development challenge that demands urgent solutions. Membrane separation technology has emerged as a leading approach for seawater desalination, offering great potential to address freshwater scarcity. However, achieving both high water flux and high salt rejection in desalination membranes remains a major challenge. Mixed matrix membranes (MMMs), which combine polymer substrates with functional fillers, have shown promise, but their performance is often limited by poor compatibility between the embedded materials and the polymer matrix. In this work, a post-synthetic modification of the metal–organic framework MOF–808 was carried out to improve the interfacial compatibility between the modified MOF–808–SP and polyethersulfone substrate. Remarkably, increasing the loading of MOF–808–SP sustained the membrane selectivity while simultaneously enhancing water flux. This performance contrasts with membranes containing unmodified MOF–808, highlighting the crucial role of improved MOF–polymer compatibility in achieving synergistic separation performance. Full article
(This article belongs to the Special Issue 30th Anniversary of the MOF Concept)
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19 pages, 1572 KB  
Article
Proximity Loses: Real-Time Resolution of Ambiguous Wh-Questions in Japanese
by Chie Nakamura, Suzanne Flynn, Yoichi Miyamoto and Noriaki Yusa
Languages 2025, 10(12), 288; https://doi.org/10.3390/languages10120288 - 26 Nov 2025
Cited by 1 | Viewed by 444
Abstract
This study investigated how Japanese speakers interpret structurally ambiguous wh-questions, testing whether filler–gap resolution is guided by syntactic resolution based on hierarchical structure or linear locality based on surface word order. We combined behavioral key-press responses with fine-grained eye-tracking data and applied cluster-based [...] Read more.
This study investigated how Japanese speakers interpret structurally ambiguous wh-questions, testing whether filler–gap resolution is guided by syntactic resolution based on hierarchical structure or linear locality based on surface word order. We combined behavioral key-press responses with fine-grained eye-tracking data and applied cluster-based permutation analysis to capture the moment-by-moment time course of syntactic interpretation as sentences were processed in real time. Key-press responses revealed a preference for resolving the dependency at the main clause (MC) gap position. Eye-tracking data showed early predictive fixations to the MC picture, followed by shifts to the embedded clause (EC) picture as the embedded event was described. These shifts occurred prior to the appearance of syntactic cues that signal the presence of an EC structure, such as the complementizer -to, and were therefore most likely guided by referential alignment with the linguistic input rather than by syntactic reanalysis. A subsequent return of the gaze to the MC picture occurred when the clause-final question particle -ka became available, confirming the interrogative use of the wh-phrase. Both key-press and eye-tracking data showed that participants did not commit to the first grammatically available EC interpretation but instead waited until clause-final particle information confirmed the interrogative use of the wh-phrase, ultimately favoring the MC interpretation. This pattern supports the view that filler–gap resolution is guided by structural locality rather than linear locality. By using high-resolution temporal data and statistically robust analytic techniques, this study demonstrates that Japanese comprehenders engage in predictive yet structurally cautious parsing. These findings challenge earlier claims that filler–gap resolution in Japanese is primarily driven by linear locality and instead showed a preference for resolving dependencies at the structurally higher MC position, consistent with parsing biases previously observed in English, despite typological differences in word order between the two languages. This preference also reflects sensitivity to language-specific morpho-syntactic cues in Japanese, such as clause-final particles. Full article
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13 pages, 3242 KB  
Article
Mechanical and Thermal Properties of Coconut (Cocos nucifera)-Reinforced Polypropylene Composite
by Mohd Nazri Ahmad and Muhammad Nazrin Puasa
Eng 2025, 6(11), 299; https://doi.org/10.3390/eng6110299 - 1 Nov 2025
Cited by 1 | Viewed by 1636
Abstract
Natural fibers have been widely used for reinforcing polymers, attributed to their sustainable nature, light weight, biodegradability, and low cost compared with synthetic fibers, for example, carbon or glass fibers. The objective of this research was to promote the use of natural resource-blended [...] Read more.
Natural fibers have been widely used for reinforcing polymers, attributed to their sustainable nature, light weight, biodegradability, and low cost compared with synthetic fibers, for example, carbon or glass fibers. The objective of this research was to promote the use of natural resource-blended polypropylene (PP) to reduce greenhouse gas emissions and to explore the potential of using grain by-products, such as coconut shell (CS), as fillers for thermoplastic materials. CS (30 wt%) is embedded in the PP matrix of the composite. Thereafter, CS/PP composites were produced utilizing a hot press compounding machine to produce the specimens and a high-speed mixer set at 3000 rpm for five minutes. The impact of coconut shell content on the mechanical and thermal properties of CS/PP composites was examined. The results show the CS/PP composite’s tensile strength and tensile modulus improved by 36% and 30%, respectively. In the meantime, the CS/PP composite’s flexural strength and flexural modulus increased by 16% and 13%, respectively. At a maximum temperature of 260 °C, the CS/PP composite demonstrated thermal stability. Due to the unprocessed particles, the coconut fiber appeared on the surface as homogenous particles. Researchers and industry professionals can use these results to help create new products. Full article
(This article belongs to the Section Materials Engineering)
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16 pages, 6281 KB  
Article
Multivariable Evaluation of Wireless Power Transfer in Electrified Pavements with Magnetite-Modified Asphalt Mixtures
by Gustavo Boada-Parra, Federico Gulisano, Damaris Cubilla and Juan Gallego
Sensors 2025, 25(21), 6646; https://doi.org/10.3390/s25216646 - 30 Oct 2025
Cited by 1 | Viewed by 935
Abstract
Electrified roads with embedded wireless power transfer (WPT) systems provide a promising strategy for dynamic charging of electric vehicles, but pavement materials strongly influence transmission efficiency. This study examines the effect of replacing conventional filler with magnetite powder in AC-16 asphalt mixtures. Specimens [...] Read more.
Electrified roads with embedded wireless power transfer (WPT) systems provide a promising strategy for dynamic charging of electric vehicles, but pavement materials strongly influence transmission efficiency. This study examines the effect of replacing conventional filler with magnetite powder in AC-16 asphalt mixtures. Specimens were prepared with five magnetite substitution levels (0–100%) and three bitumen contents (4.1%, 4.6%, and 5.1%) and were tested under different temperatures (10, 20, and 40 °C), moisture conditions (dry and saturated), and specimen thicknesses. Power transmission was measured with a resonant inductive system at 85 kHz, and both received power variation (RPV) and relative efficiency (RE) were computed. Results showed that magnetite systematically improved electromagnetic performance: RPV increased by up to 13% under dry conditions at 20 °C with 100% magnetite, while RE exhibited smaller variations (−1% to +2%). Moisture reduced RPV, and high temperature (40 °C) caused additional losses, whereas RE remained largely stable. Bitumen contributed indirectly, adding modest RPV gains. Thickness was the dominant geometric factor, with magnetite content particularly effective in mitigating losses at greater depths. Random forest analysis confirmed thickness and magnetite as the most influential variables. These findings demonstrate the potential of magnetite-modified asphalt to enhance the design of WPT-enabled pavements, providing a robust experimental basis for future full-scale applications. Full article
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16 pages, 6023 KB  
Article
Electromagnetic Shielding Performance of Ta-Doped NiFe2O4 Composites Reinforced with Chopped Strands for 7–18 GHz Applications
by Mehriban Emek, Ethem İlhan Şahin, Jamal Eldin F. M. Ibrahim and Mesut Kartal
Nanomaterials 2025, 15(20), 1580; https://doi.org/10.3390/nano15201580 - 16 Oct 2025
Cited by 1 | Viewed by 712
Abstract
This study reports the synthesis, structural characterization, and electromagnetic shielding performance of tantalum (Ta)-doped nickel ferrite (NiFe2O4) composites reinforced with chopped strands. Ta-doped NiFe2O4 powders were prepared via the conventional mixed-oxide route and sintered at 1200 [...] Read more.
This study reports the synthesis, structural characterization, and electromagnetic shielding performance of tantalum (Ta)-doped nickel ferrite (NiFe2O4) composites reinforced with chopped strands. Ta-doped NiFe2O4 powders were prepared via the conventional mixed-oxide route and sintered at 1200 °C for 4 h, resulting in a well-crystallized single-phase spinel structure. Comprehensive structural and chemical analyses were carried out using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDS), confirming the successful incorporation of Ta into the NiFe2O4 lattice and the uniform microstructural distribution. The ferrite powders were subsequently embedded with chopped strands and epoxy resin through hot pressing to fabricate composites with varying filler contents. The electromagnetic interference (EMI) shielding effectiveness (SE) of the composites was systematically evaluated in the 7–18 GHz frequency range using a network analyzer (NA). The optimized composite, with a thickness of 1.2 mm, demonstrated a maximum SE of 34.74 dB at 17.4 GHz, primarily attributed to interfacial polarization, dipolar relaxation, and multiple scattering effects induced by the chopped strands. The results indicate that the shielding performance of the composites can be precisely tuned by modifying the filler concentration and microstructural characteristics, enabling selective frequency-band applications. Overall, this work highlights the potential of Ta-doped NiFe2O4/chopped strand composites as lightweight, cost-effective, and high-performance candidates for advanced microwave absorption and electromagnetic shielding applications in defense, and next-generation communication technologies. Full article
(This article belongs to the Section Inorganic Materials and Metal-Organic Frameworks)
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10 pages, 3119 KB  
Article
Printable Silicone-Based Emulsions as Promising Candidates for Electrically Conductive Glass-Ceramic Composites
by Annalaura Zilio and Enrico Bernardo
Crystals 2025, 15(10), 885; https://doi.org/10.3390/cryst15100885 - 14 Oct 2025
Cited by 1 | Viewed by 596
Abstract
The Na2O-SrO-SiO2 system shows promise in the development of glasses that can be transformed into electrically conductive glass ceramics. The conventional processing of such materials usually involves the synthesis of a parent glass, followed by a complex devitrification treatment. This [...] Read more.
The Na2O-SrO-SiO2 system shows promise in the development of glasses that can be transformed into electrically conductive glass ceramics. The conventional processing of such materials usually involves the synthesis of a parent glass, followed by a complex devitrification treatment. This study proposes a simplified approach based on the use of preceramic polymers, namely silicone resins combined with oxide fillers. These systems yield silicate-based ceramics through direct heat treatment, replicating the phase assembly of traditional glass ceramics with no need for prior glass melting. A printable formulation was developed by mixing a silicone resin with an acrylate-based photocurable resin, sodium nitrate and strontium carbonate. The resulting ‘suspension-emulsion’ was later shaped into monolithic components using digital light processing. After pyrolysis in nitrogen atmosphere, the components transformed into SrSiO3 crystals embedded in a composite matrix, in turn composed of glass and turbostratic carbon (the latter specifically offered by the silicone polymer). This combination of crystalline silicates and carbon resulted in measurable electrical conductivity. This study confirms that silicone-derived systems can serve as effective precursors for conductive glass-ceramic analogues, providing an alternative to conventional methods with single-step processing. This approach enables structural shaping through 3D printing and the development of functional properties suitable for electronic or electrochemical applications. Full article
(This article belongs to the Special Issue Advances in Glass-Ceramics)
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14 pages, 4771 KB  
Article
Brazed–Resin Composite Grinding Wheel with CBN Segments: Fabrication, Brazing Mechanism, and Rail Grinding Performance
by Haozhong Xiao, Shuyi Wang, Bing Xiao, Zhenwei Huang and Jingyan Zhu
Coatings 2025, 15(9), 1083; https://doi.org/10.3390/coatings15091083 - 15 Sep 2025
Cited by 1 | Viewed by 1105
Abstract
To enhance the grinding performance and service life of rail grinding wheels, a novel brazed–resin composite wheel was developed by embedding brazed CBN (cubic boron nitride) segments into a resin working layer. The brazed CBN segments were fabricated using a Cu–Sn–Ti + WC [...] Read more.
To enhance the grinding performance and service life of rail grinding wheels, a novel brazed–resin composite wheel was developed by embedding brazed CBN (cubic boron nitride) segments into a resin working layer. The brazed CBN segments were fabricated using a Cu–Sn–Ti + WC (tungsten carbide) composite filler via a cold-press forming–vacuum brazing process. Microstructural and phase analyses revealed the formation of Ti–B and Ti–N compounds at the CBN–filler interface, indicating metallurgical bonding, while the incorporation of WC reduced excessive wetting, enabling precise shape retention of the segments. Comparative laboratory and field grinding tests were conducted against conventional resin-bonded wheels. Under all tested pressures, the composite wheel exhibited lower grinding temperatures, generated predominantly strip-shaped chips with lower oxygen content, and produced fewer spherical oxide-rich chips than the resin-bonded wheel, confirming reduced thermal load. Field tests demonstrated that the composite wheel matched the resin-bonded wheel in grinding efficiency, extended service life by approximately 28.8%, and achieved smoother rail surfaces free from burn-induced blue marks. These results indicate that the brazed–resin composite grinding wheel effectively leverages the superior hardness and thermal conductivity of CBN abrasives, offering improved thermal control, wear resistance, and surface quality in rail grinding applications. Full article
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20 pages, 4716 KB  
Article
Experimental Study of the Effectiveness of Strengthening Reinforced Concrete Slabs with Thermally Prestressed Reinforcement
by Yannik Schwarz, David Sanio and Peter Mark
CivilEng 2025, 6(3), 49; https://doi.org/10.3390/civileng6030049 - 13 Sep 2025
Cited by 1 | Viewed by 1760
Abstract
Conventional strengthening measures for existing structures are usually not effective for the self-weight, which accounts for around 70% of the total load in reinforced concrete structures. Therefore, their effect on the overall load-bearing capacity is low. A self-weight-effective alternative for flexural strengthening is [...] Read more.
Conventional strengthening measures for existing structures are usually not effective for the self-weight, which accounts for around 70% of the total load in reinforced concrete structures. Therefore, their effect on the overall load-bearing capacity is low. A self-weight-effective alternative for flexural strengthening is the thermal prestressing of additional reinforcement installed on the structure. In this method, reinforcing bars are slotted into the tensile zone, embedded in filler material, and tempered from the outside. They are thermally stretched, and once cooling starts, the bond with the hardened filler prevents re-deformation. The induced prestressing force counteracts dead loads and relieves the tensile zone, making the additional bars effective for the self-weight. In this paper, the effectiveness of the strengthening method is experimentally investigated in the serviceability and the ultimate limit states. Experiments involve strengthening a reinforced concrete beam under load by a thermally prestressed additional bar. Moreover, two reference tests are made to evaluate the method. An unstrengthened beam characterizes the lower capacity limit. Another beam with the same reinforcement amount as the strengthened one, but completely installed at casting, serves as the upper benchmark. All beams are loaded until bending failure. The strengthening method is assessed by means of the load-bearing behavior, deflection, crack development, and the strains in the initial as well as the added reinforcement. The results demonstrate the effectiveness of the strengthening method. The thermally prestressed bar achieves an effective pre-strain of approximately. 0.4‰ by heating at about 70 °C. The induced prestressing force and associated compression reduce tensile cracks by approx. 45% and increase stiffness. The strengthened beam reaches the maximum load of the upper benchmark, but with about 33% less deflection. The filler, which also expands thermally, generates an additional prestressing force that is effective up to about 20% of the load capacity. Beyond this, the filler begins to crack and its effect decreases, but the pre-strain in the reinforcing bar remains until maximum load. Full article
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18 pages, 1922 KB  
Article
Simulation of Snow and Ice Melting on Energy-Efficient and Environmentally Friendly Thermally Conductive Asphalt Pavement
by Wenbo Peng, Yalina Ma, Lei Xi, Hezhou Huang, Lifei Zheng, Zhi Chen and Wentao Li
Sustainability 2025, 17(18), 8190; https://doi.org/10.3390/su17188190 - 11 Sep 2025
Cited by 1 | Viewed by 1433
Abstract
Conventional asphalt pavement snow and ice removal methods suffer from issues such as time-consuming operations, high costs, and pollution from chemical de-icing agents. Commonly used thermally conductive asphalt concrete (TCAC) faces problems including limited filler diversity, high filler content, and elevated costs. To [...] Read more.
Conventional asphalt pavement snow and ice removal methods suffer from issues such as time-consuming operations, high costs, and pollution from chemical de-icing agents. Commonly used thermally conductive asphalt concrete (TCAC) faces problems including limited filler diversity, high filler content, and elevated costs. To address these challenges, this study developed a thermally conductive asphalt concrete incorporating carbon fiber–silicon carbide composite fillers to provide a low-cost, energy-saving winter pavement snow melting solution and enhance eco-friendly de-icing performance. Finite element simulation software was employed to model its snow and ice melting performance, investigating the factors influencing this capability. Thermal conductivity was measured using the transient plane source (TPS) technique. The results show that with 0.3% carbon fiber, thermal conductivity reaches 1.43 W/(m·°C), 72.3% higher than ordinary asphalt concrete. Finite element simulations in finite element simulation software were used to model snow and ice melting, and strong agreement with field test data (correlation coefficients > 0.9) confirmed model reliability. Then, the finite element simulation software was used to study the effects of wind speed, temperature, laying power, and spacing on the snow and ice melting of TCAC. The simulation results show that the heating rate increases with TCAC thermal conductivity. Raising the power of the embedded carbon fiber heating cord reduces de-icing time but shows a threshold effect. In this study, asphalt pavement with high thermal conductivity was prepared using a low content of thermal conductive filler, providing a theoretical basis for sustainable pavement design, reducing energy use and environmental damage. TCAC technology promotes greener winter road maintenance, offering a low-impact alternative to chemical de-icing, and supports long-term infrastructure sustainability. Full article
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