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Keywords = electron microscope images

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25 pages, 14315 KB  
Article
Microstructural Damage Evolution and Interfacial Failure Mechanism of NC-UHPC Composites Under Seawater Wet–Dry Cycling
by Zhu Wei, Yubin Zheng, Lili Jin, Weiwei Zhu, Yang Yang and Xiaoli Xie
Materials 2026, 19(8), 1535; https://doi.org/10.3390/ma19081535 - 11 Apr 2026
Viewed by 300
Abstract
Composite specimens of normal concrete (NC) and ultra-high performance concrete (UHPC) in marine tidal zones are susceptible to coupled physico-chemical degradation under seawater wet–dry cycling; however, the microscopic damage-evolution mechanisms within the NC/overlay transition zone (OTZ)/UHPC three-phase region remain unclear. In this study, [...] Read more.
Composite specimens of normal concrete (NC) and ultra-high performance concrete (UHPC) in marine tidal zones are susceptible to coupled physico-chemical degradation under seawater wet–dry cycling; however, the microscopic damage-evolution mechanisms within the NC/overlay transition zone (OTZ)/UHPC three-phase region remain unclear. In this study, accelerated erosion was conducted using 10-fold concentrated artificial seawater under 0, 30, 60, and 90 wet–dry cycles. The X-ray computed tomography, mercury intrusion porosimetry, backscattered electron imaging coupled with energy dispersive X-ray spectroscopy and slant shear tests were employed to systematically investigate the macroscopic bonding performance and microscopic structural damage of NC-UHPC composites. The results show that the interfacial bond strength initially increases and then declines, exhibiting a 13.53% improvement after 30 wet–dry cycles and a sharp 41.55% decrease after 90 cycles compared with that after 60 cycles. The damage severity was the highest in NC, intermediate in OTZ, and lowest in UHPC. The gas-rich pore region within the OTZ provides a stress-buffering effect during the early stage of corrosion. After 90 wet–dry cycles, the total porosity increased by 0.14%, with external porosity increasing by 0.21% and internal porosity decreasing by 0.07%, indicating a pore-structure reconfiguration characterized by micropore coalescence and an increased proportion of macropores. These findings clarify the damage process associated with seawater erosion, pore expansion, and interfacial failure, providing theoretical support for the repair design and durability assessment of marine concrete structures. Full article
(This article belongs to the Section Construction and Building Materials)
21 pages, 20623 KB  
Article
Development and Ex Vivo Evaluation of a Thermoreversible Silver Nanoparticle-Loaded Gel as a Biocompatible Intracanal Medicament
by Shih-Min Hsia, Ming-Gene Tu, Wen-Hao Yang, Tong-Hong Wang, Yin-Hwa Shih and Tzong-Ming Shieh
J. Funct. Biomater. 2026, 17(4), 180; https://doi.org/10.3390/jfb17040180 - 6 Apr 2026
Viewed by 424
Abstract
Inspired by their biocompatibility and thermoreversible gelation—transitioning from room temperature liquids to body temperature gels—Pluronic hydrogels were employed in this study to optimize intracanal penetration and ensure medicament stability. We developed a silver nanoparticle (AgNP)-loaded Pluronic gel (AgNPs-P-gel) as a biocompatible, easily removable [...] Read more.
Inspired by their biocompatibility and thermoreversible gelation—transitioning from room temperature liquids to body temperature gels—Pluronic hydrogels were employed in this study to optimize intracanal penetration and ensure medicament stability. We developed a silver nanoparticle (AgNP)-loaded Pluronic gel (AgNPs-P-gel) as a biocompatible, easily removable intracanal medicament. Following PRILE 2021 guidelines, AgNPs-P-gels (F127/F68) were evaluated for gelation, AgNP release, and antibacterial activity against Enterococcus faecalis and Streptococcus mutans via minimum inhibitory concentration (MIC), minimum bactericidal concentration (MBC), and growth curves. Biofilms in bovine teeth were quantified using CFUs and scanning electron microscope (SEM) imaging. Biocompatibility was tested in L-929 fibroblasts using MTT assays and RT-qPCR for pro-inflammatory cytokines (IL-6, TNF-α, IL-1β). Removal efficacy from bovine canals was microscopically scored. The optimized formulation (20% F127, 7.5% F68) gelled at 34 °C with sustained release over 168 h. AgNPs-P-gel showed strong antibacterial activity (MIC: 25–50 µg/mL). In ex vivo models, 100 µg/mL AgNPs-P-gel (AgNPs-100-P-gel) reduced bacterial counts comparably to calcium hydroxide and chlorhexidine, but with lower cytotoxicity. Although inducing cytokine expression similar to conventional medicaments, AgNPs-P-gel demonstrated significantly superior removability. Thermoreversible AgNPs-P-gel offers sustained antimicrobial action, favorable biocompatibility, and superior removability, potentially improving endodontic disinfection predictability as a calcium hydroxide alternative. Full article
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18 pages, 1810 KB  
Article
Comparative Evaluation of Beverage-Induced Surface Alterations on Dental Enamel: An In Vitro Biomaterial Study
by Ioana Elena Lile, Otilia Stana, Diana Marian, Carolina Cojocariu, Luminiţa Ligia Vaida, Anda Olivia Jesamine Samoilă and Iustin Olariu
Bioengineering 2026, 13(3), 369; https://doi.org/10.3390/bioengineering13030369 - 22 Mar 2026
Viewed by 492
Abstract
Background/Objectives: Despite advances in preventive dental care, tooth enamel erosion remains a relevant concern, and very few comparisons of surface topography have been carried out under controlled conditions in the laboratory. This study primarily aimed to conduct a qualitative morphological evaluation, supported by [...] Read more.
Background/Objectives: Despite advances in preventive dental care, tooth enamel erosion remains a relevant concern, and very few comparisons of surface topography have been carried out under controlled conditions in the laboratory. This study primarily aimed to conduct a qualitative morphological evaluation, supported by semi-quantitative image analysis, of the effects of commonly consumed beverages on human enamel morphology and colour, and to explore their relationship with beverage acidity in an in vitro model. Methods: Forty-two human teeth were allocated at random into seven different groups, each containing six molars. These groups were Coca-Cola, orange juice, lemon juice, coffee, chlorhexidine, regular mouthwash without chlorhexidine, and one control group. Following a 24 h exposure to a simulated saliva environment at 37 °C, the test samples were then subjected to a five-day erosion cycle. SEM analysis was used to examine the enamel alterations after evaluating the morphology of the enamel surface and by digital image analysis. Results: Scanning electron microscopy, SEM, showed how erosion of the teeth’s surface increased with the acidity of the drink. The extensive exposure of the crystal prisms, along with the severe loss of intercrystalline material and honeycomb weathering patterns, was all brought about by Coca-Cola and lemon juice. The moderate erosion brought on by orange juice in tests resulted in partially exposed prisms. Both the mouthwashes and the coffee exhibited similar impacts on the tooth enamel in a microscopic view. Minimal enamel prism rods were exposed due to either the coffee or the mouthwash. The surface characteristics were found through a digital image analysis, which indicated alterations in surface texture. Conclusions: Under these immersion conditions, highly acidic beverages produced the most pronounced enamel surface changes, whereas coffee induced mainly staining and neutral mouthwashes caused minimal modification. These results reflect qualitative morphological trends and should not be interpreted as clinical outcomes. Full article
(This article belongs to the Special Issue Biomaterials and Technology for Oral and Dental Health)
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27 pages, 15300 KB  
Article
Axial X-Ray Microscopy in Nanotomography
by Konstantin P. Gaikovich, Ilya V. Malyshev, Dmitry G. Reunov and Nikolay I. Chkhalo
Tomography 2026, 12(3), 41; https://doi.org/10.3390/tomography12030041 - 18 Mar 2026
Viewed by 331
Abstract
Background/Objectives: This article develops theory and methods for 3D tomographic imaging of absorption coefficient distributions using axial scanning with EUV microscopes at 46× and 345× magnification. Unlike conventional CT that requires sample rotation, axial scanning moves cells through the microscope focus. The aim [...] Read more.
Background/Objectives: This article develops theory and methods for 3D tomographic imaging of absorption coefficient distributions using axial scanning with EUV microscopes at 46× and 345× magnification. Unlike conventional CT that requires sample rotation, axial scanning moves cells through the microscope focus. The aim is tomographic reconstruction of living cell fine structure without the organelle staining used in optical fluorescence microscopy or ultra-thin cell slicing as in electron microscopy. Methods: By generalizing the geometric-optical approximation for small absorption coefficient inhomogeneities in absorbing media, we derived a new explicit tomography equation and solution algorithm validated through numerical simulation. The approach was applied to Convallaria cell analysis using the ×46 microscope. For the ×345 microscope, we developed an alternative method where the kernel of the tomography integral equation was determined experimentally using gold nanospheres with known absorption coefficient, shape, and position. This method was tested through modeling and applied to diagnostics of Convallaria and mouse cerebellar granule cells. Results: The developed methods resolve subcellular features down to 140 nm using the ×46 microscope and 50 nm using the ×345 microscope. Thin low-contrast intracellular structures and individual 50–100 nm organelles were detected. Conclusions: Methods for retrieving absorption coefficient distributions in cone-beam geometry based on geometric-optical theory generalization and on calibration by gold nanoparticles have been developed and validated through numerical simulation and cell analysis. These methods demonstrate for the first time the effectiveness of axial nanotomography using multilayer mirror microscopes for cell diagnostics. Full article
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14 pages, 5819 KB  
Article
HMDSO-Based Plasma Coatings for Modifying Metallic Surfaces for Hydrophobic Applications
by Elmar Moritzer, Dennis Rauen and Justin Hoppe
Coatings 2026, 16(3), 379; https://doi.org/10.3390/coatings16030379 - 18 Mar 2026
Viewed by 357
Abstract
This study investigates the hydrophobic properties of hexamethyldisiloxane (HMDSO)-based coatings deposited by atmospheric pressure plasma-enhanced chemical vapor deposition (AP-PECVD). The objective of this procedure is to enable the extraction of molded components from the mold cavity. The test specimen geometry employed in the [...] Read more.
This study investigates the hydrophobic properties of hexamethyldisiloxane (HMDSO)-based coatings deposited by atmospheric pressure plasma-enhanced chemical vapor deposition (AP-PECVD). The objective of this procedure is to enable the extraction of molded components from the mold cavity. The test specimen geometry employed in the present investigation were made of tool steel 1.2311, a material that is frequently utilized in industrial applications. A series of experiments was conducted to assess the coating performance. Initially, surface energy measurements based on contact angle analysis were performed to determine the polar and dispersive surface components. Finally, energy-dispersive X-ray spectroscopy (EDX) and scanning electron microscope (SEM) images are used to perform an exact measurement of the elemental composition and an optical comparison of the surface. The results of the work indicate that the material composition on the surface of silicon and oxygen is of particular importance. In addition, the results indicate that the use of argon as a carrier gas has a positive effect on reducing surface energy and increasing the contact angle to water drops. Full article
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11 pages, 6346 KB  
Article
The Anisotropic Permeability Insights of Nano-Scale Pore Networks Evolution in the Overmature Shales
by Yanshuai Tang, Tianguo Tang, Xiaohang Bao, Xiujiang Fan and Lei Zhou
Minerals 2026, 16(3), 315; https://doi.org/10.3390/min16030315 - 17 Mar 2026
Viewed by 238
Abstract
Permeability is affected by nanopores and pore structure, and anisotropic permeability is the result of shale lamination, orientation, and stratification of minerals. To understand the reasons for permeability anisotropy, the pore networks of over-mature shale has been studied. The mineral compositions, petrophysical properties, [...] Read more.
Permeability is affected by nanopores and pore structure, and anisotropic permeability is the result of shale lamination, orientation, and stratification of minerals. To understand the reasons for permeability anisotropy, the pore networks of over-mature shale has been studied. The mineral compositions, petrophysical properties, and pore structures of the Lower Cambrian Niutitang Formation shales were analyzed using subcritical gas adsorption, field-emission scanning electron microscopic, and X-ray micro-computed tomographic methods. Quartz, clay minerals, and carbonate are the dominant minerals in the shales. The bedding-parallel and bedding-perpendicular permeabilities are 1.25–46.21 × 10−2 and 1.38–6.62 × 10−2 mD, respectively. The anisotropy of permeability, which is the ratio between the bedding-parallel and bedding-perpendicular permeability, is 0.21–26.87. The micropore and Barrett–Joyner–Halenda pore volumes are 0.54–3.62 and 0.05–0.69 mL/100 g, respectively. The bedding-parallel permeability is correlated positively with the micropore and Barrett–Joyner–Halenda pore volumes. Thin-section observations indicate the shales exhibit a bedding-parallel alignment of phyllosilicate minerals and planar deformation bands. The scanning electron microscopy shows deformation of the lamination and parallel alignment of the clay minerals due to compaction or differential compaction over coarser-grained quartz grains. The scanning electron microscopy images and subcritical gas adsorption data indicate that the pore fracture system is parallel to bedding and formed after diagenesis. Furthermore, X-ray micro-computed tomographic analysis shows that the micro-fractures are also preferentially oriented, parallel to bedding. Full article
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20 pages, 5699 KB  
Article
An Improved YOLOv8 Detection Algorithm Based on Screen Printing Defect Images
by Shuqin Wu, Xinru Dong, Qiang Da, Meiou Wang, Yuxuan Sun, Ge Ge, Jinge Ma, Jiajie Kang, Yu Yao and Shubo Shi
Sensors 2026, 26(5), 1604; https://doi.org/10.3390/s26051604 - 4 Mar 2026
Viewed by 368
Abstract
Micro-defects, such as ink spots, scratches, and sintering formed during the screen printing process of photovoltaic cells, significantly impair module performance. Traditional machine vision methods exhibit limited detection efficiency and high false-positive and missed-detection rates, while existing deep learning algorithms struggle to achieve [...] Read more.
Micro-defects, such as ink spots, scratches, and sintering formed during the screen printing process of photovoltaic cells, significantly impair module performance. Traditional machine vision methods exhibit limited detection efficiency and high false-positive and missed-detection rates, while existing deep learning algorithms struggle to achieve accurate and adaptive detection of small-target defects and background similar defects in complex industrial environments. This study proposes an enhanced defect detection methodology based on an improved YOLOv8 algorithm. A multi-focus image acquisition platform using primary and auxiliary CCDs was independently developed, integrating a high-frame-rate industrial camera and a high-resolution electron microscope, with an LED ring light employed to suppress reflections, thereby establishing a high-quality dataset covering three defect categories. The algorithm was optimized through multiple dimensions: the RepNCSPELAN4 module was incorporated into the backbone network to improve multi-scale feature fusion, and a novel wavelet transform-based WaveConv module was designed to replace traditional downsampling, thereby better preserving defect edges and texture details. The neck network integrates a lightweight shuffle attention mechanism and a new detail enhancement module to strengthen critical features while controlling model complexity. Additionally, a dedicated auxiliary detection head was added for spotting tiny ink dots. Experimental results demonstrate a marked improvement in performance: on the custom dataset, the improved model achieves a stable mean average precision of approximately 92%. Specifically, ink spot detection reached a precision of 84.9% and recall of 77.7%, effectively reducing missed small-target defects; sintering defect detection attained 98.9% precision and 100% recall, addressing previous misclassifications due to background similarity; and scratch detection precision improved to 92.2%. Visual comparisons confirm that the enhanced model effectively overcomes the limitations of the original approach. By constructing a specialized dataset and implementing targeted, coordinated optimizations to the YOLOv8 architecture, this study significantly enhances the accuracy and robustness of screen-printing defect detection in photovoltaic cells, providing an effective solution for real-time online quality inspection in smart manufacturing lines. Full article
(This article belongs to the Special Issue Defect Detection Based on Vision Sensors)
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18 pages, 4202 KB  
Article
Real-Time External Control Combined with Image Post-Processing for Mitigating SEM Vibration Distortion
by Jieping Ding, Ling’en Liu, Mingqian Song, Junxia Lu and Yuefei Zhang
Micromachines 2026, 17(3), 315; https://doi.org/10.3390/mi17030315 - 2 Mar 2026
Viewed by 462
Abstract
Scanning electron microscopes (SEMs) are crucial for material characterization. They are highly susceptible to vibration from environmental sources, internal components, and other external factors, which can impair measurement accuracy. Traditional solutions are limited in addressing multi-source vibrations: passive isolation struggles with internal vibrations, [...] Read more.
Scanning electron microscopes (SEMs) are crucial for material characterization. They are highly susceptible to vibration from environmental sources, internal components, and other external factors, which can impair measurement accuracy. Traditional solutions are limited in addressing multi-source vibrations: passive isolation struggles with internal vibrations, while image post-processing cannot fundamentally correct large-amplitude deviations in the electron beam. Therefore, this study proposes a hybrid framework that combines real-time active hardware suppression with post-processing to mitigate vibration-induced distortion in SEM images. Using a self-developed external controller and software, the framework extracts periodic vibration features via FFT, quantifies scan line horizontal offset, and implements real-time inverse offset during imaging to suppress dominant-frequency vibration at the source. An adaptive median filtering algorithm is integrated with a Laplacian edge enhancement algorithm to address residual edge burrs, thereby balancing distortion suppression and detail preservation. Experiments at 100 kx magnifications demonstrate notable correction effects: the peak-to-peak value, edge transition width (ETW), and no-reference image quality (NIQE) score are reduced by 39.4%, 91.7%, and 58.9%, respectively. Consistent correction trends are observed at 50 kx, with periodic vibration distortion essentially eliminated across both magnifications. Furthermore, distortion can be regulated through the phase interaction between dwell time and vibration period, making the strategy universally applicable and easy to implement. Without the need for vibration source localization, the framework is compatible with various types of vibration interference. It provides a solution for mitigating vibration impacts in high-magnification, precise characterization of SEMs and offers a reference for anti-vibration optimization of other microscopic techniques, such as transmission electron microscopy (TEM) and atomic force microscopy (AFM). Full article
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17 pages, 2299 KB  
Article
Low-Concentration Chemical Pretreatment of Lignocellulose Biomass Derived from Hemp Hurds, Agricultural Waste: Comparative Characterisation of Various Pretreatment Methods
by Ziningi Rosebud Myeni, Farai Dziike, Tshwafo Elias Motaung and Nirmala Deenadayalu
Materials 2026, 19(5), 843; https://doi.org/10.3390/ma19050843 - 25 Feb 2026
Viewed by 541
Abstract
Hemp hurds (HHs), a lignocellulosic agricultural waste, have the potential for bioconversion into bio-based products. However, the matrix structure of biomass comprising cellulose, hemicellulose, and lignin makes cellulose inaccessible. Pre-treatment is essential for accessing cellulose by removing lignin, hemicellulose, and extractives. This study [...] Read more.
Hemp hurds (HHs), a lignocellulosic agricultural waste, have the potential for bioconversion into bio-based products. However, the matrix structure of biomass comprising cellulose, hemicellulose, and lignin makes cellulose inaccessible. Pre-treatment is essential for accessing cellulose by removing lignin, hemicellulose, and extractives. This study compares lignocellulose structure modification of HH using low-concentration chemical pretreatment methods, including organosolvent, 60% ethanol (EtOH), 3% hydrogen peroxide with 3% ammonia (H2O2/NH3), and 2% sodium hydroxide (NaOH) with sonication. X-ray diffractor (XRD) analysis, using Segal method as a guide, showed that post treatments, the crystallinity index increased from 39.26% in untreated HH to 65.80% for NaOH-treated hurds. Polysaccharide content decreased compared to HH, attributed to the combination of solubilisation of hemicellulose, degradation of amorphous carbohydrates, and loss of sample during treatment wash. Although there was a reduction in polysaccharide content compared to HH, NaOH treated HH showed the highest total carbohydrate content of 48.6% and the most disrupted surface structure, based on scanning electron microscope (SEM) images at 2000× magnification. Fourier-transform infrared spectrophotometer (FTIR) analysis indicated a reduction in lignin and hemicellulose peaks for NaOH and H2O2/NH3 treatments, while thermogravimetric analyser (TGA) and derivative thermogravimetric analysis (DTG) results showed improved thermal stability for NaOH-treated samples. The ultrasound-assisted NaOH-treated sample had the most structural disruption in recovered solid fraction, based on comparative compositional and structural analyses. This gives a guide on the selection of pretreatment to pursue for HH processing. Full article
(This article belongs to the Special Issue Leather, Textiles and Bio-Based Materials)
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11 pages, 5740 KB  
Article
Microstructural Changes of Anhydrite–Gypsum Samples During Water Immersion
by Chiara Caselle, Arianna Paschetto, Emanuele Costa, Sabrina Bonetto, Emmanuele Giordano, Pietro Mosca and Anna Ramon
Appl. Sci. 2026, 16(4), 2050; https://doi.org/10.3390/app16042050 - 19 Feb 2026
Viewed by 395
Abstract
Sulphatic evaporites represent a critical challenge for underground engineering due to their high solubility, swelling potential, and sensitivity to changing hydraulic and thermal conditions. In this study, we investigate the temperature-dependent dissolution behavior and microstructural evolution of Triassic sulphate rocks consisting of anhydrite [...] Read more.
Sulphatic evaporites represent a critical challenge for underground engineering due to their high solubility, swelling potential, and sensitivity to changing hydraulic and thermal conditions. In this study, we investigate the temperature-dependent dissolution behavior and microstructural evolution of Triassic sulphate rocks consisting of anhydrite and minor portions of gypsum from the Western Alps. Twelve cylindrical samples were immersed in CaSO4-saturated water solutions at 15 °C, 40 °C, and 60 °C for six months. Periodic mass and volume measurements were combined with Scanner Electron Microscope (SEM) imaging to quantify dissolution and document mineralogical transformations. All samples experienced progressive mass loss, whereas volumetric changes remained below measurement resolution. Dissolution pathways varied strongly with temperature. At 15 °C, dissolution occurred mainly along anhydrite grain boundaries, producing rounded crystal edges, while less effect was observed in the gypsum veins, leaving the intergranular layers preserved. In contrast, at 40–60 °C, gypsum was preferentially dissolved, generating porosity around comparatively unaltered anhydrite grains. These results qualitatively reproduce the temperature-controlled solubility inversion between gypsum and anhydrite predicted by thermodynamic models. No secondary gypsum precipitation or swelling features were observed. The experimental evidence highlights the role of temperature and hydraulic regime in controlling the stability of sulphate rocks and provides insights relevant to tunnel excavation, underground storage facilities, and geomechanical modeling in evaporitic settings. Full article
(This article belongs to the Special Issue Advances in Rock Mechanics: Theory, Method, and Application)
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22 pages, 2506 KB  
Article
CycleGAN-Based Data Augmentation for Scanning Electron Microscope Images to Enhance Integrated Circuit Manufacturing Defect Classification
by Andrew Yen, Nemo Chang, Jean Chien, Lily Chuang and Eric Lee
Electronics 2026, 15(4), 803; https://doi.org/10.3390/electronics15040803 - 13 Feb 2026
Viewed by 412
Abstract
Semiconductor defect inspection is frequently hindered by data scarcity and the resulting class imbalance in supervised learning. This study proposes a CycleGAN-based data augmentation pipeline designed to synthesize realistic defective CD-SEM images from abundant normal patterns, incorporating a quantitative quality control mechanism. Using [...] Read more.
Semiconductor defect inspection is frequently hindered by data scarcity and the resulting class imbalance in supervised learning. This study proposes a CycleGAN-based data augmentation pipeline designed to synthesize realistic defective CD-SEM images from abundant normal patterns, incorporating a quantitative quality control mechanism. Using an ADI CD-SEM dataset, we conducted a sensitivity analysis by cropping original 1024 × 1024 micrographs into 512 × 512 and 256 × 256 inputs. Our results indicate that increasing the effective defect-area ratio is critical for improving generative stability and defect visibility. To ensure data integrity, we applied a screening protocol based on the Structural Similarity Index (SSIM) and a median absolute deviation noise metric to exclude low-fidelity outputs. When integrated into the training of XceptionNet classifiers, this filtered augmentation strategy yielded substantial performance gains on a held-out test set, specifically improving the Recall and F1 score while maintaining a near-ceiling AUC. These results demonstrate that controlled CycleGAN augmentation, coupled with objective quality filtering, effectively mitigates class imbalance constraints and significantly enhances the robustness of automated defect detection. Full article
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13 pages, 15796 KB  
Article
Fatigue Behaviour of the TiAlV Alloy Used in Biomedical Applications: Case Study
by Angelina Strakošová, Oleh Dmytrychenko, Eduardo Alarcón, Dalibor Vojtěch, Iurii Bogomol and Pavel Lejček
Metals 2026, 16(2), 204; https://doi.org/10.3390/met16020204 - 11 Feb 2026
Viewed by 367
Abstract
The present work focuses on the fatigue behaviour of the additively manufactured Ti6Al4V-ELI alloy, which is mainly used for biomedical applications such as implants and prosthetics. It was found that the studied material is characterised by an almost fully dense (relative density higher [...] Read more.
The present work focuses on the fatigue behaviour of the additively manufactured Ti6Al4V-ELI alloy, which is mainly used for biomedical applications such as implants and prosthetics. It was found that the studied material is characterised by an almost fully dense (relative density higher than 99.97%) microstructure, which consists of needle-like α-Ti lamellae with β-Ti phase on their boundaries. Fatigue tests showed that the lifespan of the Ti6Al4V-ELI alloy produced by laser powder bed fusion within the stress amplitude of 300–400 MPa lies in the range of 106–107 cycles. Scanning electron microscope fractographic images showed that the surface of the studied material plays the most important role in determining the material’s lifetime. The findings of this study contribute to a deeper understanding of the structure–property relationships in terms of extremely damaging fully reversible (tension-compression) fatigue measurements in additively manufactured Ti6Al4V-ELI and support the development of more reliable biomedical components, especially hip joint prostheses. Full article
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22 pages, 4589 KB  
Article
Evaluation of the Relationship Between Fracture Toughness and Hydrogen-Induced Damage in X70 Line Pipe Steel for Low-Temperature Service
by Reza Khatib Zadeh Davani, Enyinnaya George Ohaeri, Sandeep Yadav, Ehsan Entezari, Jerzy A. Szpunar, Michael J. Gaudet and Muhammad Rashid
Materials 2026, 19(3), 552; https://doi.org/10.3390/ma19030552 - 30 Jan 2026
Viewed by 472
Abstract
In this study, X70 line pipe steels were subjected to different hot rolling treatments under three conditions with varying roughing (R) and finishing (F) reductions while maintaining the same total reduction to investigate the effect on drop weight tear test (DWTT) toughness and [...] Read more.
In this study, X70 line pipe steels were subjected to different hot rolling treatments under three conditions with varying roughing (R) and finishing (F) reductions while maintaining the same total reduction to investigate the effect on drop weight tear test (DWTT) toughness and hydrogen-induced damage as assessed through electrochemical charging. Scanning Electron Microscope (SEM) images were used to analyze microstructure phases and their volume fractions, while Electron Backscatter Diffraction (EBSD) provided quantitative microscopy, and X-ray analysis examined crystallographic texture. Although all steels exhibited similar microstructure phases, the effective grain size and morphology varied slightly across the thickness. As these variations were minor, the focus shifted to other microstructural features such as textural characteristics. Overall, the steel with the medium R/F reduction demonstrated improved DWTT performance and greater hydrogen cracking and blistering resistance. This was attributed to stronger Transformed Brass (TBr) and Transformed Copper (TC) components, weaker Rotated-Cube (RC) texture, and lower Kernel Average Misorientation (KAM) values. Across the three steels in this work, this study demonstrates that increased fraction of blocky austenite/martensite as secondary phases, high geometrically necessary dislocation (GND) density, and RC texture negatively affect both DWTT and hydrogen damage resistance, whereas gamma (γ)-fiber and {332}<113> textures have positive effects. Improving these metallurgical factors can therefore boost toughness and reduce hydrogen-induced damage in line-pipe steels. Full article
(This article belongs to the Special Issue Corrosion and Mechanical Behavior of Metal Materials (3rd Edition))
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19 pages, 5263 KB  
Article
Understanding the Role of PBAT Content and Raster Orientation on the Mechanical Performance of Material Extrusion 3D-Printed PLA/PBAT Objects
by Sándor Kálmán Jakab, András Lajos Nagy and László Lendvai
Polymers 2026, 18(3), 339; https://doi.org/10.3390/polym18030339 - 27 Jan 2026
Viewed by 407
Abstract
Poly(lactic acid) (PLA) is the most widely used feedstock in material extrusion (MEX) 3D printing. In this study, PLA was combined with 0–40 wt.% of poly(butylene adipate-co-terephtalate) (PBAT) to improve its ductility. The resulting blends were processed into filaments suitable for MEX 3D [...] Read more.
Poly(lactic acid) (PLA) is the most widely used feedstock in material extrusion (MEX) 3D printing. In this study, PLA was combined with 0–40 wt.% of poly(butylene adipate-co-terephtalate) (PBAT) to improve its ductility. The resulting blends were processed into filaments suitable for MEX 3D printing and used to fabricate specimens for mechanical characterization using three distinct raster angles (RAs; 0°, ±45°, and 90°) to statistically evaluate the individual and joint effects of blend composition and raster orientation. Melt flow index (MFI) measurements showed that increasing PBAT content reduced the MFI from 40.4 g/10 min to 34.4 g/10 min, which led to weaker bonding between printed beads, as shown in scanning electron microscopic images. Tensile strength, modulus, and impact strength were evaluated using tensile and Charpy tests. Statistical analysis showed that RA, PBAT concentration, and their interaction all significantly influenced (p < 0.05) mechanical performance. Both strength and modulus decreased as PBAT content and RA increased, with the highest values of 50 MPa and 2.78 GPa observed for neat PLA 3D-printed at 0° RA, and the lowest values of 15 MPa and 1.05 GPa for 40 wt.% PBAT at 90° RA. In contrast, incorporating PBAT improved impact strength, showing its toughening effect. Meanwhile, no clear trend between impact resistance and RA was observed. The highest impact strength (52.7 kJ/m2) was found at 40 wt.% PBAT content and ±45° RA. Full article
(This article belongs to the Special Issue Smart and Functional Biopolymers)
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20 pages, 5426 KB  
Review
Morphological Diversity and Interparticle Interactions of Lubricating Grease Thickeners: Current Insights and Research Approaches
by Maciej Paszkowski, Ewa Kadela and Agnieszka Skibińska
Lubricants 2026, 14(1), 41; https://doi.org/10.3390/lubricants14010041 - 15 Jan 2026
Viewed by 823
Abstract
The study systematizes the current state of knowledge on the morphological diversity of dispersed-phase particles in the most widely used lubricating greases, encompassing their shape, size, surface structure, and overall geometry. The extensive discussion of the diversity of grease thickener particles is supplemented [...] Read more.
The study systematizes the current state of knowledge on the morphological diversity of dispersed-phase particles in the most widely used lubricating greases, encompassing their shape, size, surface structure, and overall geometry. The extensive discussion of the diversity of grease thickener particles is supplemented with their microscopic images. Particular emphasis is placed on the influence of thickener particle morphology, the degree of their aggregation, and interparticle interactions on the rheological, mechanical, and tribological properties of grease formulations. The paper reviews recent advances in investigations of grease microstructure, with special emphasis on imaging techniques—ranging from dark-field imaging, through scanning electron microscopy, to atomic force microscopy—together with a discussion of their advantages and limitations in the assessment of particle morphology. A significant part of the work is devoted to rheological studies, which enable an indirect evaluation of the structural state of grease by analyzing its response to shear and deformation, thereby allowing inferences to be drawn about the micro- and mesostructure of lubricating greases. The historical development of rheological research on lubricating greases is also presented—from simple flow models, through the introduction of the concepts of viscoelasticity and structural rheology, to modern experimental and modeling approaches—highlighting the close relationships between rheological properties and thickener structure, manufacturing processes, composition, and in-service behavior of lubricating greases, particularly in tribological applications. It is indicated that contemporary studies confirm the feasibility of tailoring the microstructure of grease thickeners to specific lubrication conditions, as their characteristics fundamentally determine the rheological and tribological properties of the entire system. Full article
(This article belongs to the Special Issue Rheology of Lubricants in Lubrication Engineering)
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