Search Results (98)

The generation of high-purity hydrogen via chemical reaction from hydrogen-rich materials is one of the ways in the alternative energy industry. In this approach, the utilization of catalytic materials that possess the capacity to initiate the decomposition of the starting material and the subsequent release of hydrogen is of paramount importance. In this study, nickel/cobalt-plated copper catalysts (NiCo/Cu) are presented, comprising from 4 to 90 wt.% of cobalt as catalytic materials for hydrogen generation via sodium borohydride (NaBH₄) hydrolysis reaction. The NiCo/Cu catalysts were synthesized via electroless deposition from glycine-based baths, utilizing Ni²⁺ and Co²⁺ ions as metal sources and morpholine borane (MB) as the reducing compound. The catalytic performance in alkaline NaBH₄ hydrolysis was found to correlate with the cobalt loading in the coating. The maximum rate of hydrogen production, which was determined to be 14.22 L min⁻¹ gcat⁻¹, was achieved at 343 K for a catalyst composed of 90 wt.% Co. The reaction proceeded with the activation energy of 52.5 kJ mol⁻¹, while the catalyst exhibited high durability, preserving nearly 88% of its initial activity after five successive reaction cycles. The combination of nickel and cobalt, along with their synergistic effect and high efficiency in the borohydride hydrolysis reaction, makes them promising catalysts. Full article

Mg-Zn-Ca bulk metallic glasses (BMGs) have attracted significant attention in the field of biodegradable metallic biomaterials due to their desirable in vivo degradability and high strength. However, their relatively high brittleness limits further practical applications. In this work, porous Fe skeleton-reinforced Mg-Zn-Ca bulk metallic glass composites (BMGCs) were fabricated by pressure infiltration using porous Fe skeleton as the toughening phase and Mg₆₆Zn₃₀Ca₃Sr₁ alloy as the matrix. It was found that electroless copper plating improved the interfacial wettability between molten Mg and Fe, as well as the infiltration-forming capability of the BMGCs. Quasi-static compression tests showed that the BMGC exhibited a compressive strength of 500 MPa, a plastic strain of 0.2%, and a yield strength of 420 MPa, representing a significant improvement over the matrix BMG alloy. The fracture surface displayed a vein-like pattern, indicating a noticeable transition from brittle to ductile fracture behavior. Thus, the porous Fe skeleton-reinforced Mg-Zn-Ca BMGC shows promise as a potential biodegradable biomedical material. Moreover, the preparation route presented here offers a new perspective for developing degradable Mg-Zn-Ca-based BMGCs. Full article

Silver-coated copper powder, possessing both excellent electrical conductivity and cost advantages, holds broad application prospects in electronic packaging and conductive materials. This study investigates the surface characteristics of copper powders produced by different methods and the effect of surface modification on electroless silver plating. It also analyses the regulatory role of silver content on coating structure and corrosion resistance. Results indicate varying responses to modifiers among different copper powders: contact angle decreased from 52.9° to 50.3° for physically modified copper powder and from 61.9° to 40.9° for chemically modified copper powder, demonstrating significantly improved surface wettability and enhanced silver layer coverage integrity. As silver content increased from 8 wt% to 15 wt%, the silver layer’s compactness increased, enhancing corrosion resistance. The self-corrosion current densities for physically and chemically modified copper powders decreased from 1.285 × 10⁻⁵ and 1.120 × 10⁻⁵ A·cm⁻² to 4.671 × 10⁻⁶ and 5.075 × 10⁻⁶ A·cm⁻², respectively. At 15 wt% silver content, the emergence of free silver particles on the powder surface led to reduced stability. This study elucidates the synergistic regulation mechanism between the properties of the copper powder matrix and the silver coating content on the silver-coated copper powder structure and its corrosion resistance. It provides experimental evidence for the design and application of high-performance silver-coated copper powders. Full article

When fabricating high-entropy alloy particle-reinforced metal matrix composites via friction stir processing, the relatively low heat input led to insufficient interfacial diffusion between the particles and matrix, thereby compromising the composite properties. To address this issue, this study introduced an electroless copper plating step followed by heat treatment to produce Cu-coated HEA particles with an interfacial diffusion layer. These modified particles were then incorporated into a copper matrix via friction stir processing to form composites with an intentionally designed interfacial diffusion layer. The results indicate that the diffusion layer structure contributed to excellent interfacial bonding. The resulting composite exhibited a simultaneous enhancement in both strength and ductility. The tensile strength and elongation reached 372.5 MPa and 34.2%, respectively, representing increases of 20.4% and 54% compared to pure copper. The wear rate of the composite reduced by 33.7% relative to pure copper. Quantitative analysis indicated that the contribution of fine-grain strengthening, Orowan strengthening, dislocation strengthening, and load transfer strengthening to the overall strength was 41.2 MPa, 0.3 MPa, 12.7 MPa, and 15.7 MPa, respectively. Full article

Developing highly efficient and stable electrocatalysts from inexpensive and earth-abundant elements represents a significant advancement in overall water splitting (OWS). This study focuses on the synthesis and evaluation of palladium-modified cobalt–phosphorus (PdCoP) and cobalt–iron–phosphorus (PdCoFeP) coatings for use as electrocatalysts in hydrogen evolution (HER), oxygen evolution (OER) and overall water splitting (OWS) in alkaline media. A facile electroless plating method is adopted to deposit the CoP and CoFeP coatings onto a copper surface (Cu sheet), with sodium hypophosphite (NaH₂PO₂) acting as the reducing agent. Pd crystallites were incorporated on CoP and CoFeP coatings using the galvanic displacement method. This study details morphological characterization (using SEM, EDX, and XRD), as well as electrochemical activity testing, for both HER and OER using linear sweep voltammetry (LSV) at different temperatures. The stability of the catalysts for HER was evaluated using chronoamperometry (CA) and chronopotentiometry (CP). The results show that the Pd-modified CoFeP and CoP catalysts exhibited lower overpotentials of 207 and 227 mV, respectively, for HER and 396 mV for OER at a current density of 10 mA cm⁻² compared to the unmodified CoFeP and CoP catalysts. The innovation achieved in this study lies in combining a facile, low-cost deposition method (electroless plating followed by galvanic displacement) with a novel, highly effective ternary composition (PdCoFeP) that exploits synergistic electronic and morphological effects to achieve superior bifunctional performance for alkaline OWS, achieving a low cell voltage of 1.69 V at a current density of 10 mA cm⁻². Overall, this research demonstrates that these synthesized materials are promising candidates for sustainable and economical hydrogen production. Full article

As 3D stacking technologies advance, low-temperature hybrid Cu bonding has become essential for fine-pitch integration. This study focuses on evaluating Pd nanolayers deposited by electroless plating (ELP) on Cu surfaces and compares them to electroplated (EP) Pd to assess their suitability for hybrid bonding. Pd nanolayers (5~7 nm) were deposited on Cu films, and their surface morphology, crystallinity, and chemical composition were characterized using AFM, TEM, GIXRD, and XPS. EP-Pd layers exhibited lower roughness and larger grain size, acting as effective Cu diffusion barriers. In contrast, ELP-Pd layers showed small grains, higher surface roughness, and partial Cu diffusion and oxidation. At 200 °C, both Pd layers enabled bonding, but ELP-Pd samples achieved more uniform and continuous interfaces with thinner copper oxide layers. Shear testing revealed that ELP-Pd samples exhibited higher average bonding strength (20.58 MPa) and lower variability compared to EP-Pd (16.47 MPa). The improved bonding performance of ELP-Pd is attributed to its grain-boundary-driven diffusion and uniform interface formation. These findings highlight the potential of electroless Pd as a passivation layer for low-temperature hybrid Cu bonding and underscore the importance of optimizing pre-bonding surface treatments for improved bonding quality. Full article

The Ni-Fe coatings modified with AuNPs were deposited on the flexible copper-coated polyimide (Cu/PI) surface using electroless metal plating, while the galvanic displacement technique was applied to modify the surface of NiFe coatings by a small content of AuNPs in the range of 16.5 µg_Au cm⁻². AuNPs of a few nanometers in size were deposited on the NiFe/Cu/PI surface by immersing it in a solution containing AuCl₄⁻ ions. The electrooxidation of sodium borohydride was evaluated in a 1 M NaOH solution containing 0.05 M of sodium borohydride using cyclic voltammetry, chronoamperometry, and chronopotentiometry. In addition, the performance and stability of the NiFe/Cu/PI and AuNPs-NiFe/Cu/PI catalysts were evaluated for potential use in a direct NaBH₄-H₂O₂ fuel cell. The NiFe coating modified with AuNPs demonstrated significantly higher electrocatalytic activity towards the oxidation of sodium borohydride as compared to bare Au or unmodified NiFe/Cu/PI. Furthermore, it exhibited a superior power density of 89.7 mW cm⁻² at room temperature and operational stability under alkaline conditions, while the NiFe anode exhibited 73.1 mW cm⁻². These results suggest that the AuNPs-modified NiFe coating has great potential as a material for use in direct borohydride fuel cells (DBFCs) applications involving the oxidation of sodium borohydride. Full article

Traditional natural gas transportation pipeline steels, such as API 5L X42 grade and the higher grades, are currently receiving a lot of attention in terms of their potential implementation in hydrogen transmission infrastructure. However, the microstructural constitution of steels with a ferrite phase and the presence of welds, with their non-polyhedral “sharp” microstructures acting as structural notches, make these steels prone to hydrogen embrittlement (HE). In this work, the notch tensile properties of copper- or nickel–phosphorus-coated API 5L X42 grade pipeline steel were studied in both the non-hydrogenated and electrochemically hydrogen-charged conditions in order to estimate anticipated protective effects of the coatings against HE. Both the Cu and Ni–P coatings were produced using conventional coating solutions for electroless plating. To study the material systems’ HE sensitivity, electrochemical hydrogenation of cylindrical, circumferentially V-notched tensile specimens was performed in a solution of hydrochloric acid with the addition of hydrazine sulfate. Notch tensile tests were carried out for the uncoated steel, Cu-coated steel, and Ni–P-coated steel at room temperature. The HE resistance was evaluated by determination of the hydrogen embrittlement index (HEI) in terms of relative changes in notch tensile properties related to the non-hydrogenated and hydrogen-charged material conditions. The results showed that pure electroless deposition of both coatings induced some degree of HE, likely due to the presence of hydrogen ions in the coating solutions used and the lower surface quality of the coatings. However, after the electrochemical hydrogen charging, the coated systems showed improved HE resistance (lower HEI_RA values) compared with the uncoated material. This behavior was accompanied by the hydrogen-induced coatings’ deterioration, including the occurrence of superficial defects, such as bubbling, flocks, and spallation. Thus, further continuing research is needed to improve the coatings’ surface quality and long-term durability, including examination of their performance under pressurized hydrogen gas charging conditions. Full article

In this study, ternary NiFeP coatings were fabricated on a copper substrate using a simple, fast, and cost-effective electroless deposition method. The coatings were named Ni₈₅Fe₄P₁₂, Ni₈₀Fe₈P₁₂, and Ni₇₅Fe₁₂P₁₂, indicating 4, 8, and 12 at % of Fe, respectively. The surface morphology and composition of the coatings were characterized using scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDX). The activity of the prepared coatings was evaluated using the water-splitting reaction to determine the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in a 1 M KOH electrolyte solution. Electrochemical measurements were carried out in a temperature range from 25 °C to 55 °C. The HER and OER current density values increased by up to 2.58 and 2.13 times, respectively, with temperature increase compared to the result at 25 °C. All three coatings demonstrated activity in both reactions. Ni₈₅Fe₄P₁₂ exhibited the highest catalytic efficiency in the HER, with the overpotential of 340 mV at 10 mAcm⁻² and a Tafel slope of 61 mVdec⁻¹. In the OER, the efficiency of the NiFeP catalysts correlated with their Fe content. The overpotential was 412 mV for Ni₈₀Fe₈P₁₂ and 432 mV for Ni₇₅Fe₁₂P₁₂ at 10 mAcm⁻² with Tafel slopes of 96 and 91 mVdec⁻¹, respectively. This study underscores the critical influence of Fe content on the catalytic efficiency of NiFeP coatings, with reduced Fe content enhancing HER and increased Fe content benefits OER. Full article

In our study, supercapacitor electrodes were prepared by depositing electroless Ni-B coating on copper plates, followed by nitric acid etching. The composition and the micro- and phase structure of the coatings were investigated by ICP-OES, PFIB-SEM, and XRD techniques. The original pebble-like structure of the coating consists of 0.8–10 µm particles, with an X-ray amorphous phase structure. The surface morphology and porosity of the coating can be tuned simply by changing the etching time. The supercapacitive performance of the electrodes was evaluated by means of cyclic voltammetry, galvanostatic charge–discharge, and electrochemical impedance spectroscopy measurements. The capacitance of the coating was found to vary on the etching time according to a maximum function, allowing for the determination of an optimal duration to obtain a specific capacitance of 157 mF/cm² (at 0.5 A/g). An excellent charge storage retention of 178% was found after 5000 CV cycles at a scan rate of 50 mV/s owing to the evolved electrochemically active network on the surface of the electrode, indicating a long-term stable and reliable electrode. Full article

The aim of the study was to develop a suitable pre-treatment (and more specifically, the etching operation) of 3D-printed PET and PETG samples with different filling densities of the inner layers for subsequent electroless metallization. The influence of temperature, etching time, and sodium hydroxide concentration in the etching solution on the deposition rate, adhesion, and composition of Ni-P coatings was determined. The studies show that a high temperature and concentration of the etching solution do not improve the properties of the coating. The etching not only plays an important role in improving adhesion but also affects the composition and thickness of the nickel layer. It was also established how the degree of filling densities of the inner layers affects the uniformity, penetration depth, and thickness of electrolessly deposited Cu and Ni-P coatings on 3D PETG samples. Full article

Planar heaters are designed to deliver uniform heat across broad surfaces and serve as critical components in applications requiring energy efficiency, safety, and mechanical flexibility, such as wearable electronics and smart textiles. However, conventional metal-based heaters are limited by poor adaptability to curved or complex surfaces, low mechanical compliance, and susceptibility to oxidation-induced degradation. To overcome these challenges, we applied a protein-assisted electroless copper (Cu) plating strategy to electrospun poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) nanofiber substrates to fabricate flexible, conductive planar heating membranes. For interfacial functionalization, a protein-based engineering approach using bovine serum albumin (BSA) was employed to facilitate palladium ion coordination and seed formation. The resulting membrane exhibited a dense, continuous Cu coating, low sheet resistance, excellent durability under mechanical deformation, and stable heating performance at low voltages. These results demonstrate that the BSA-assisted strategy can be effectively extended to complex three-dimensional fibrous membranes, supporting its scalability and practical potential for next-generation conformal and wearable planar heaters. Full article

Direct-writing submicron copper circuits on glass with laser precision—without lithography, vacuum deposition, or etching—represents a transformative step in next-generation microfabrication. We present a high-resolution, maskless method for metallizing glass using ultrashort pulse Bessel beam laser processing, followed by silver ion activation and electroless copper plating. The laser-modified glass surface hosts nanoscale chemical defects that promote the in situ reduction of Ag⁺ to metallic Ag⁰ upon exposure to AgNO₃ solution. These silver seeds act as robust catalytic and adhesion sites for subsequent copper growth. Using this approach, we demonstrate circuit traces as narrow as 0.7 µm, featuring excellent uniformity and adhesion. Compared to conventional redistribution-layer (RDL) and under-bump-metallization (UBM) techniques, this process eliminates multiple lithographic and vacuum-based steps, significantly reducing process complexity and production time. The method is scalable and adaptable for applications in transparent electronics, fan-out packaging, and high-density interconnects. Full article

This study focused on analyzing the changes in the microstructure and composition evolution of plasma electrolytic oxidation (PEO) and electroless copper–PEO composite (Cu/PEO) coatings both prior to and following irradiation. Additionally, the corrosion resistance and tribological properties of these coatings were assessed. Post-irradiation, the PEO coating exhibited a 5% reduction in porosity, and electrochemical impedance spectroscopy (EIS) tests indicated a notable enhancement in short-term corrosion resistance, with a low-frequency impedance of 10⁶ Ω·cm² sustained over 72 h. The Cu/PEO coating, deposited with Bi element, demonstrated enhanced wear resistance after irradiation. Specifically, the coefficient of friction (COF) dropped from 0.7 to 0.5, and the wear rate reduced by 39%. Full article

Silver-coated copper (Ag-coated Cu) powder, combining the cost-effectiveness of copper with the oxidation resistance of silver, holds significant application value in photovoltaics and electronic pastes. In this study, Ag-coated Cu powder with a dense, uniform, smooth, and fully covered silver layer, as well as excellent dispersibility, was successfully prepared using the combined effects of ultrasonic and mechanical stirring. This study systematically analyzed the effects of different stirring conditions (mechanical stirring alone and mechanical stirring with ultrasonic oscillation), reaction rates (silver–ammonia solution supply rates of 1 mL/min to 9 mL/min), and silver contents (18%, 24%, and 28%) on the surface morphology and oxidation resistance of Ag-coated Cu powder. The results show that in the absence of ultrasonic oscillation, the uniformity and coverage of the silver layer were poor, with significant copper particle dissolution leading to hollow silver shells. Ultrasonic oscillation effectively reduced the roughness of the silver layer, improving its uniformity and coverage. Increasing the reaction rate had a minimal impact on the surface morphology but reduced the oxidation resistance of the powder. This study also analyzed the formation mechanisms of Ag-coated Cu with different surface morphologies, providing valuable guidance for producing high-quality Ag-coated Cu powder. Full article