Search Results (378)

This paper presents an advanced energy management system (EMS) for optimizing power distribution in a battery/ultracapacitor (UC) hybrid energy storage system (HESS) for electric vehicles (EVs). The proposed EMS accounts for all energy flow scenarios within a practical driving cycle. A regenerative braking control strategy is developed to maximize kinetic energy recovery using an induction motor, efficiently distributing the recovered energy between the UC and battery. Additionally, a power flow management approach is introduced for both motoring (discharge) and braking (charge) operations via bidirectional buck–boost DC-DC converters. In discharge mode, an optimal distribution factor is dynamically adjusted to balance power delivery between the battery and UC, maximizing efficiency. During charging, a DC link voltage control mechanism prioritizes UC charging over the battery, reducing stress and enhancing energy recovery efficiency. The proposed EMS is validated through simulations and experiments, demonstrating significant improvements in vehicle acceleration, energy efficiency, and battery lifespan. Full article

The electrification of road vehicles is a relatively mature sector, while other areas of mobility, such as construction machinery, are just beginning their transition to electric solutions. This work presents the design and realization of an integrated drive system specifically developed for retrofitting fan drives in heavy machinery, like bulldozers and tractors, utilizing existing 48 VDC batteries. By replacing or complementing internal combustion and hydraulic technologies with electric solutions, significant advantages in efficiency, reduced environmental impact, and versatility can be achieved. Focusing on the fan drive system addresses the critical challenge of thermal management in high ambient temperatures and harsh environments, particularly given the high current requirements for $3\mathrm{k}\mathrm{W}$-class applications. A sensorless architecture has been selected to enhance reliability by eliminating mechanical position sensors. The developed fan drive has been extensively tested both on a braking bench and in real-world applications, demonstrating its effectiveness and robustness. Future work will extend this prototype to electrify additional onboard hydraulic motors in these machines, further advancing the electrification of heavy-duty equipment and improving overall efficiency and environmental impact. Full article

This paper presents a high-fidelity multi-physics dynamic model for electric vehicles, serving as a fundamental building block for intelligent vehicle-to-grid (V2G) integration systems. The model accurately captures complex vehicle dynamics of the powertrain, battery, and regenerative braking, enabling precise energy consumption evaluation, including in AI-driven V2G scenarios. Validated using real-world data from a Citroën Ami operating on urban routes in Naples, Italy, it achieved exceptional accuracy with a root mean square error (RMSE) of 1.28% for dynamic state of charge prediction. This robust framework provides an essential foundation for AI-driven digital twin technologies in V2G applications, significantly advancing sustainable transportation and smart grid integration through predictive simulation. Its versatility supports diverse fleet applications, from residential energy management and coordinated charging optimization to commercial car sharing operations, leveraging backup power during peak demand or grid outages, so to maximize distributed battery storage utilization. Full article

The electromechanical composite transmission technology for tracked vehicles demonstrates excellent performance in energy efficiency, mobility, and ride comfort. However, due to frequent operation under harsh conditions, the components of the electric drive system, such as drive motors, are prone to failures. This paper proposes three fault-tolerant control methods for three typical fault scenarios of the electromechanical composite transmission system (ECTS) to ensure the normal operation of tracked vehicles. Firstly, an ECTS and the electromechanical coupling dynamics model of the tracked vehicle are established. Moreover, a double-layer anti-windup PID control for motors and an instantaneous optimal control strategy for the engine are proposed in the fault-free case. Secondly, an anti-windup PID control law for motors and an engine control strategy considering the state of charge (SOC) and driving demands are developed in the case of single-side drive motor failure. Thirdly, a B4 clutch control strategy during starting and a steering brake control strategy are proposed in the case of electric drive system failure. Finally, in the straight-driving condition of the tracked vehicle, the throttle opening is set as 0.6, and the motor failure is triggered at 15 s during the acceleration process. Numerical simulations verify the fault-tolerant control strategies’ feasibility, using the tracked vehicle’s maximum speed and acceleration at 30 s as indicators for dynamic performance evaluation. The simulation results show that under single-motor fault, its straight-line driving power drops by 33.37%; with electric drive failure, the drop reaches 43.86%. The vehicle can still maintain normal straight-line driving and steering under fault conditions. Full article

As electric vehicles (EVs) continue to advance toward widespread adoption, innovations in power electronics are playing a pivotal role in improving efficiency, performance, and sustainability. This review presents recent progress in bidirectional converters and regenerative braking systems (RBSs), highlighting their contributions to energy recovery, battery longevity, and vehicle-to-grid integration. Bidirectional converters support two-way energy flow, enabling efficient regenerative braking and advanced charging capabilities. The integration of wide-bandgap semiconductors, such as silicon carbide and gallium nitride, further enhances power density and thermal performance. The paper evaluates various converter topologies, including single-stage and multi-stage architectures, and assesses their suitability for high-voltage EV platforms. Intelligent control strategies, including fuzzy logic, neural networks, and sliding mode control, are discussed for optimizing braking force and maximizing energy recuperation. In addition, the paper explores the influence of regenerative braking on battery degradation and presents hybrid energy storage systems and AI-based methods as mitigation strategies. Special emphasis is placed on the integration of RBSs in advanced electric vehicle platforms, including autonomous systems. The review concludes by identifying current challenges, emerging trends, and key design considerations to inform future research and practical implementation in electric vehicle energy systems. Full article

Dual-motor electric vehicles enhance power performance and overall output capabilities by enabling the real-time control of the torque distribution between the front and rear wheels, thereby improving handling, stability, and safety. In addition to increased energy efficiency, a dual-motor system provides redundancy: if one motor fails, the other can still supply partial power, further enhancing driving safety. This study aimed to optimize the energy management strategies of the front- and rear-axis motors, examining the application effects of rule-based control (RBC), global grid search (GGS), and the whale optimization algorithm (WOA). A simulation platform based on MATLAB/Simulink^® (R2021b, MATLAB, Natick, MA, USA) was constructed and validated through hardware-in-the-loop (HIL) testing to ensure the authenticity and reliability of the simulation results. Detailed tests and analyses of the dual-motor system were conducted under FTP-75 driving cycles. Compared to the RBC strategy, GGS and WOA achieved energy efficiency improvements of 9.1% and 8.9%, respectively, in the pure simulation, and 4.2% and 3.8%, respectively, in the HIL simulation. Compared to the pure RBC strategy, the RBC and GGS strategies incorporating regenerative braking achieved energy efficiency improvements of 26.1% and 29.4%, respectively, in the HIL simulation. Overall, GGS and WOA each present distinct advantages, with WOA emerging as a highly promising alternative energy management strategy. Future research should further explore WOA applications to enhance energy savings in real-world vehicle operations. Full article

The presented research examined the impact of using biodiesel as a fuel for existing diesel engines during the transition to the broader adoption of electric vehicles powered by renewable energy or through integrated hybrid drive systems. The authors considered previous research on this topic, which is demonstrated by a literature review. This paper will utilize the findings to further explore the potential of optimizing existing engines by using biodiesel and thus propose their continued use in the transition period as one of the clean fuels. This paper outlines the standards that define fuel quality and presents a test bench equipped with an experimental engine and specialized equipment for laboratory examination, enabling the measurement of emissions and the determination of cylinder pressure. To ensure the repeatability of the experimental conditions and facilitate future comparison of the obtained results, the engine examination was conducted according to the standard ESC 13-mode test. The examination process confirmed a significant reduction in particulate matter emissions (on average 40%) but, simultaneously, an increase in nitrogen oxide emissions (on average 25%), whose level, according to data from the literature, depends on the type of raw materials used for biodiesel production. Brake thermal efficiency is higher when operating with biodiesel (on average 1.5%). Still, it was concluded that the use of biodiesel in existing diesel engines is feasible only if the engines are equipped with variable systems for automatically adjusting the compression ratio, fuel injection time, valve timing, and so on. The outcomes from the examination conducted can be further processed by applying statistical methods and represent an essential database for further research in this scientific area. Full article

The rapid development of electric transport necessitates efficient energy storage and redistribution in traction systems. A key challenge is the utilization of regenerative braking energy, which is often dissipated in resistors due to network saturation and limited consumption capacity. The paper addresses the problem of inefficient energy utilization in electric rail vehicles due to the absence of effective energy recovery mechanisms. A specific challenge arises when managing energy recuperated during regenerative braking, which is typically lost if not immediately reused. This study proposes the integration of on-board energy storage systems (ESS) based on supercapacitor technology to temporarily store excess braking energy. A mathematical model of a traction drive with a DC motor and supercapacitor-based ESS is developed, accounting for variable load profiles and typical urban driving cycles. Simulation results demonstrate potential energy savings of up to 30%, validating the feasibility of the proposed solution. The model also enables system-level analysis for optimal ESS sizing and placement in electric rail vehicles. Full article

Distributed-drive electric vehicles (DDEVs), through independent, rapid, and precise control of the driving/braking torque of each wheel, offer unprecedented opportunities to enhance their handling stability, ride comfort, energy economy, and safety. However, their inherent over-actuation characteristics and multi-degree-of-freedom motion coupling pose significant challenges to the vehicle chassis control system. Chassis coordinated control, by coordinating multiple subsystems such as drive, braking, steering, and suspension, has become a key technology to fully leverage the advantages of distributed drive and address its challenges. This paper reviews the core issues in chassis coordinated control for DDEVs, comparatively analyzes several distributed electric drive coordinated control architectures, and systematically outlines recent research progress in lateral–longitudinal, lateral–vertical, longitudinal–vertical, and combined three-dimensional (lateral–longitudinal–vertical) coordinated control, including control architectures, key technologies, commonly used algorithms, and control allocation strategies. By analyzing and comparing the advantages, disadvantages, and application scenarios of different coordinated control schemes, this paper summarizes the key scientific problems and technical bottlenecks in this field and looks forward to development trends in intelligence, integration, and scenario-based fusion, aiming to provide a reference for the development of high-performance chassis control technology for DDEVs. Full article

In this study, to address the problems of the redundant safety and mass production of electro-mechanical braking (EMB) structures that are widely used in distributed drive electric vehicles (DDEV), we designed a compact dual-disc electromagnetic–EMB composite brake. The composite brake embeds an electromagnetic brake into the original friction disc, which realizes an organic combination of the friction and electromagnetic brakes. Electromagnetic braking has the advantages of no friction, a rapid response, and a high-speed braking effect, which can effectively improve the reliability and mechanical redundancy of composite braking systems. The braking system comprises regenerative, electromagnetic, and friction braking, which are typical hybrid systems. We designed a mode-switching control strategy for a composite braking system based on the hybrid control theory. MATLAB/Simulink were used to model each system and set different simulation conditions. The simulation results showed that, under different working conditions, the hybrid automata control strategy had a fast response speed, small overshoot error, and adapted to different road conditions. The feasibility of the redundant design of the electromagnetic–friction–regenerative composite braking structure and the rationality of the hybrid automata control strategy design were verified. Full article

Autonomous navigation for micro electric vehicles (micro EVs) operating in semi-structured environments—such as university campuses and industrial parks—requires solutions that are cost-effective, low in complexity, and robust. Traditional autonomous systems often rely on high-definition maps, multi-sensor fusion, or vision-based SLAM, which demand expensive sensors and high computational power. These approaches are often impractical for micro EVs with limited onboard resources. To address this gap, a real-world autonomous navigation system is presented, combining RTK-GNSS and 2D LiDAR with a real-time trajectory scoring algorithm. This configuration enables accurate path following and obstacle avoidance without relying on complex mapping or multi-sensor fusion. This study presents the development and experimental validation of a low-speed autonomous navigation system for a micro electric vehicle based on GNSS-RTK localization and real-time obstacle avoidance. The research achieved the following three primary objectives: (1) the development of a low-level control system for steering, acceleration, and braking; (2) the design of a high-level navigation controller for autonomous path following using GNSS data; and (3) the implementation of real-time obstacle avoidance capabilities. The system employs a scored predicted trajectory algorithm that simultaneously optimizes path-following accuracy and obstacle evasion. A Toyota COMS micro EV was modified for autonomous operation and tested on a closed-loop campus track. Experimental results demonstrated an average lateral deviation of 0.07 m at 10 km/h and 0.12 m at 15 km/h, with heading deviations of approximately 3° and 4°, respectively. Obstacle avoidance tests showed safe maneuvering with a minimum clearance of 1.2 m from obstacles, as configured. The system proved robust against minor GNSS signal degradation, maintaining precise navigation without reliance on complex map building or inertial sensing. The results confirm that GNSS-RTK-based navigation combined with minimal sensing provides an effective and practical solution for autonomous driving in semi-structured environments. Full article

Regenerative braking systems (RBS enhance energy efficiency and range in electric vehicles (EVs) by recovering kinetic energy during braking for storage in batteries or alternative systems. This literature review examines RBS advancements from 2005 to 2024, focusing on system design, control strategies, energy storage technologies, and the impact of external and kinematic factors on recovery efficiency. Based on a systematic analysis of 89 peer-reviewed articles from Scopus, it highlights a shift from basic PID controllers to advanced predictive algorithms like Model Predictive Control (MPC) and machine learning approaches. Technologies such as brake-by-wire and in-wheel motors improve safety and stability, with the latter excelling in all-wheel-drive setups over single-axle configurations. Hybrid Energy Storage Systems (HESS), combining batteries with supercapacitors or kinetic accumulators, address power peak demands, though cost and complexity limit scalability. Challenges include high computational requirements, component reliability in harsh conditions, and lack of standardized testing. Research gaps involve long-term degradation, autonomous vehicle integration, and driver behavior effects. Future work should explore cost-effective HESS, robust predictive controls for autonomous EVs, and standardized frameworks to enhance RBS performance and support sustainable transportation. Full article

This study investigates the impact of a conductive Electric Road System (ERS) rail on vehicle dynamics and stability through numerical simulations. The ERS rail, designed for dynamic charging of electric vehicles, was modeled and tested under various operational conditions, including different vehicle types (SUV and city car) and skid resistance levels (Side-friction coefficient (SFC) ranging from 0.20 to 0.60). Simulations were implemented at multiple speeds (50 to 130 km/h) to assess longitudinal, lateral, vertical accelerations, roll, yaw, pitch angles, and braking performance during lane changes and emergency braking maneuvers. Experimental tests using instrumented vehicles (Peugeot E-2008, Renault Clio 3) were conducted to calibrate the numerical model and validate the simulation results. Key findings reveal that, while the ERS rail slightly increases vertical acceleration and braking distance, it does not compromise overall vehicle stability. Lane-change tests showed minimal trajectory deviations (below 0.20 m) and acceleration levels remained within safety limits. However, discomfort was noted at higher speeds (90–110 km/h) with low skid resistance (SFC = 0.20). This comprehensive evaluation provides valuable insights into the safety and operational performance of ERS rails, emphasizing the importance of optimizing rail skid resistance to ensure practical large-scale deployment and enhanced road safety. Full article

This article presents the simulation results of synchronization of a permanent magnet synchronous generator (PMSG) dedicated for a hydroelectric plant without power converter devices. The proposed machine design allows to connect a generator to the grid in two different ways. With the first method, the machine is connected to the grid in a similar way as in the case of an electrically excited synchronous generator. The second method is a direct line-start process based on asynchronous torque—similar to asynchronous motor start. Both methods can be used alternately. The advantages of the presented design are elimination of converter devices for starting the PMSG, possibility of use in small and medium hydroelectric power plants, operation with a high efficiency and high power factor in a wide range of generated power, and smaller dimensions in comparison to the generators currently used. The described rotor design allows for the elimination of capacitor batteries for compensation of reactive power drawn by induction generators commonly used in small hydroelectric plants. In addition, due to the high efficiency of the PMSG, high power factor, and appropriately selected design, the starting current during synchronization is smaller than in the case of an induction generator, which means that the structural elements wear out more slowly, and thus, the generator’s service life is increased. In this work, it is shown that PMSG with a rotor cage should have permanent magnets with an increased temperature class in order to avoid demagnetization of the magnets during asynchronous start-up. In addition, manufacturers of such generators should provide the number of start-up cycles from cold and warm states in order to avoid shortening the service life of the machine. The main objective of the article is to present the methods of synchronizing a generator of such a design (a rotor with permanent magnets and a starting cage) and their consequences on the behavior of the machine. The presented design allows synchronization of the generator with the network in two ways. The first method enables synchronization of the generator with the power system by asynchronous start-up, i.e., obtaining a starting torque exceeding the braking torque from the magnets. The second method of synchronization is similar to the method used in electromagnetically excited generators, i.e., before connecting, the rotor is accelerated to synchronous speed by means of a water turbine, and then, the machine is connected to the grid by switching on the circuit breaker. This paper presents electromagnetic phenomena occurring in both cases of synchronization and describes the influence of magnet temperature on physical quantities. Full article

Pure electric tractors face challenges in complex operating conditions, including the excessive peak motor torque caused by frequent start–stop cycles and insufficient energy utilization. To address these issues, this study proposes a hydraulic–electric hybrid drive system for tractor traveling systems which is based on a range-extended hybrid architecture. By combining the high-torque characteristics of hydraulic drive systems with the high control precision of electric motors, a hydraulic–electric dual-power coupling model was constructed. A logic-threshold-based operating mode division strategy and a hierarchical braking energy recovery mechanism were developed. The start–stop control dynamics and energy recovery efficiency of the system during plowing and transport operations were thoroughly analyzed. The simulation results demonstrate that while maintaining its acceleration and braking performance, the proposed system achieves 18.8% and 35.7% reductions in its peak motor torque during plowing and transport operations, respectively. Its braking energy recovery efficiency improved to 48.3% and 66.4% in the two scenarios; 18.5% and 25.7% reductions in overall energy consumption were seen. Full article