Search Results (16)

Recent advancements in smart textiles have facilitated their extensive application in wearable health monitoring, particularly in brain activity measurement. This study introduces a flexible and washable fabric dry electroencephalography (EEG) electrode designed for brain activity measurement. The fabric dry electrode is constructed from electrically conductive polyester fabric with a resistivity of 0.09 Ω·cm, achieved by applying a PEDOT: PSS/PVA conductive paste coating on the textile substrate. A comparative analysis of the tensile properties between the conductive and untreated polyester fabric was conducted. The SEM images demonstrated that the PEDOT: PSS/PVA conductive polymer composite resulted in a uniform coating on the fabric surface. When enveloped in elastic foam, the fabric dry electrode maintained a low and stable electrode–skin contact impedance during prolonged EEG monitoring. Additionally, the short circuit noise level of the fabric dry electrode exhibited superior performance compared to both Ag/AgCl wet and finger dry electrode. The EEG signals acquired from the fabric dry electrode were comparable to those recorded by the Ag/AgCl wet electrode. Moreover, the fabric electrode effectively captured clear and reliable EEG signals, even after undergoing 10 washing cycles. The fabric dry electrode indicates good sweat resistance and biocompatibility during prolonged monitoring. Full article

Carbon nanotubes, as carbon allotropes distinguished by their intricate structures and exceptional physicochemical properties, have demonstrated substantial progress in recent years across diverse domains, including energy production, chemical synthesis, and environmental preservation. They exhibit notable attributes such as high thermal stability, superior adsorption capacity, and a substantial specific surface area, rendering them superb catalyst supports. Particularly in electrochemical energy storage, CNTs are extensively employed in supercapacitor electrodes owing to their elevated electrical conductivity, mechanical robustness, and electrocatalytic prowess, which facilitate significant energy storage capabilities. Their intricate pore architecture and reactive sites make functionalized carbon nanotubes well suited for synthesizing composite materials with diverse components, which are ideal for sequestering carbon dioxide from both atmospheric and indoor environments. This review presents a comprehensive examination of carbon nanotube synthesis methodologies, encompassing chemical vapor deposition, arc discharge, and laser ablation, and evaluates their impacts on the structural and functional properties of carbon nanotubes. Furthermore, this article underscores the applications of carbon nanotubes in fields such as fuel cells, photocatalysis, ammonia synthesis, dry methane reforming, Fischer–Tropsch synthesis, and supercapacitors. Despite the considerable potential of carbon nanotubes, their manufacturing processes remain intricate and costly, impeding large-scale industrial production. This review concludes by addressing the challenges in fabricating carbon nanotube composites and outlining future development prospects. Full article

The binder ratio in a commercial lithium-ion battery is very low, but it is one of the key materials affecting the battery’s performance. In this paper, polycarbonate-based polymers with liner or chain extension structures are proposed as binders. Then, dry LiFePO₄ (LFP) electrodes with these binders are prepared using the solvent-free method. Polycarbonate-based polymers have a high tensile strength and a satisfactory bonding strength, and the rich polar carbonate groups provide highly ionic conductivity as binders. The batteries with poly (propylene carbonate)-plus (PPC-P) as binders were shown to have a long cycle life (350 cycles under 1 C, 89% of capacity retention). The preparation of dry electrodes using polycarbonate-based polymers can avoid the use of solvents and shorten the process of preparing electrodes. It can also greatly reduce the manufacturing cost of batteries and effectively use industrial waste gas dioxide oxidation. Most importantly, a battery material with this kind of polycarbonate polymer as a binder is easily recycled by simply heating after the battery is discarded. This paper provides a new idea for the industrialization and development of a novel binder. Full article

As a popular energy storage equipment, lithium-ion batteries (LIBs) have many advantages, such as high energy density and long cycle life. At this stage, with the increasing demand for energy storage materials, the industrialization of batteries is facing new challenges such as enhancing efficiency, reducing energy consumption, and improving battery performance. In particular, the challenges mentioned above are particularly critical in advanced next-generation battery manufacturing. For batteries, the electrode processing process plays a crucial role in advancing lithium-ion battery technology and has a significant impact on battery energy density, manufacturing cost, and yield. Dry electrode technology is an emerging technology that has attracted extensive attention from both academia and the manufacturing industry due to its unique advantages and compatibility. This paper provides a detailed introduction to the development status and application examples of various dry electrode technologies. It discusses the latest advancements in commonly used binders for different dry processes and offers insights into future electrode manufacturing. Full article

This paper presents methods for developing high-performance interface electrode materials designed to enhance signal collection efficacy during long-term (over 24 h) electrocardiography (ECG) monitoring. The electrode materials are fabricated by integrating commercial ECG liquid hydrogels with carbon nanotubes (CNTs), which are widely utilized in dry-electrode technologies and extensively discussed in the current scientific literature. The composite materials are either prepared by dispersing CNTs within the commercial liquid hydrogel matrix or by encasing the hydrogels in macroscopic CNT films. Both approaches ensure the optimal wetting of the epidermis via the hydrogels, while the CNTs reduce material impedance and stabilize the drying process. The resulting electrode materials maintain their softness, allowing for micro-conformal skin attachment, and are biocompatible. Empirical testing confirms that the ECG electrodes employing these hybrid hydrogels adhere to relevant standards for durations exceeding 24 h. These innovative hybrid solutions merge the benefits of both wet and dry ECG electrode technologies, potentially facilitating the extended monitoring of ECG signals and thus advancing the diagnosis and treatment of various cardiac conditions. Full article

This study aims to evaluate the lifespan of Ti-Ag dry electrodes prepared using flexible polytetrafluoroethylene (PTFE) substrates. Following previous studies, the electrodes were designed to be integrated into wearables for remote electromyography (EMG) monitoring and electrical stimulation (FES) therapy. Four types of Ti-Ag electrodes were prepared by DC magnetron sputtering, using a pure-Ti target doped with a growing number of Ag pellets. After extensive characterization of their chemical composition and (micro)structural evolution, the Ti-Ag electrodes were immersed in an artificial sweat solution (standard ISO-3160-2) at 37 °C with constant stirring. Results revealed that all the Ti-Ag electrodes maintained their integrity and functionality for 24 h. Although there was a notable increase in electrical resistivity beyond this timeframe, the acquisition and transmission of (bio)signals remained viable for electrodes with Ag/Ti ratios below 0.23. However, electrodes with higher Ag content (Ag/Ti = 0.31) became insulators after 7 days of immersion due to excessive Ag release into the sweat solution. This study concludes that higher Ag/Ti atomic ratios result in heightened corrosion processes on the electrode’s surface, consequently diminishing their lifespan despite the advantages of incorporating Ag into their composition. This research highlights the critical importance of evaluating electrode longevity, especially in remote biomedical applications like smart wearables, where electrode performance over time is crucial for reliable and sustained monitoring and stimulation. Full article

Objective: We designed and validated a wireless, low-cost, easy-to-use, mobile, dry-electrode headset for scalp electroencephalography (EEG) recordings for closed-loop brain–computer (BCI) interface and internet-of-things (IoT) applications. Approach: The EEG-based BCI headset was designed from commercial off-the-shelf (COTS) components using a multi-pronged approach that balanced interoperability, cost, portability, usability, form factor, reliability, and closed-loop operation. Main Results: The adjustable headset was designed to accommodate 90% of the population. A patent-pending self-positioning dry electrode bracket allowed for vertical self-positioning while parting the user’s hair to ensure contact of the electrode with the scalp. In the current prototype, five EEG electrodes were incorporated in the electrode bracket spanning the sensorimotor cortices bilaterally, and three skin sensors were included to measure eye movement and blinks. An inertial measurement unit (IMU) provides monitoring of head movements. The EEG amplifier operates with 24-bit resolution up to 500 Hz sampling frequency and can communicate with other devices using 802.11 b/g/n WiFi. It has high signal–to–noise ratio (SNR) and common–mode rejection ratio (CMRR) (121 dB and 110 dB, respectively) and low input noise. In closed-loop BCI mode, the system can operate at 40 Hz, including real-time adaptive noise cancellation and 512 MB of processor memory. It supports LabVIEW as a backend coding language and JavaScript (JS), Cascading Style Sheets (CSS), and HyperText Markup Language (HTML) as front-end coding languages and includes training and optimization of support vector machine (SVM) neural classifiers. Extensive bench testing supports the technical specifications and human-subject pilot testing of a closed-loop BCI application to support upper-limb rehabilitation and provides proof-of-concept validation for the device’s use at both the clinic and at home. Significance: The usability, interoperability, portability, reliability, and programmability of the proposed wireless closed-loop BCI system provides a low-cost solution for BCI and neurorehabilitation research and IoT applications. Full article

LiNi_0.8Co_0.1Mn_0.1O₂ (NCM811) has attracted extensive attention as a promising cathode of lithium-ion batteries (LIBs) in next-generation electric vehicles, as the NCM811 sample possesses a high energy density and a price advantage. In this work, NCM811 was modified with an Al(PO₃)₃ precursor using the dry ball milling method followed by heat treatment to enable commercial development both at room temperature and a higher temperature. Compared with the unmodified NCM811 sample with the capacity retention of 68.70%, after Al(PO₃)₃ modification, the NCM811 sample heated to 500 °C exhibited a super capacity retention ratio of 93.88% after 200 charging–discharging cycles with the initial discharge capacity of 178.1 mAh g⁻¹ at 1 C. Additionally, after Al(PO₃)₃ modification, the NCM811 sample heated to 500 °C showed much improved rate performance compared to bare NCM811 at the current density of 5 C. The enhanced electrochemical performance after cycling was due to the decreased charge transfer resistance and increased Li⁺ transmission, which were confirmed via electrochemical impedance spectra (EIS). The NCM electrodes showed improved structural stability as layered structures after Al(PO₃)₃ modification, consistent with the improved cycling performance. This work revealed that LiNi_0.8Co_0.1Mn_0.1O₂ material with phosphide coating can be constructed using a simple ball milling method, which is feasible for obtaining high-performance electrode materials. Full article

Wearable devices play an increasing role in the rehabilitation of patients with movement disorders. Although information about muscular activation is highly interesting, no approach exists that allows reliable collection of this information when the sensor is applied autonomously by the patient. This paper aims to demonstrate the proof-of-principle of an innovative sEMG sensor system, which can be used intuitively by patients while detecting their muscular activation with sufficient accuracy. The sEMG sensor system utilizes a multichannel approach based on 16 sEMG leads arranged circularly around the limb. Its design enables a stable contact between the skin surface and the system’s dry electrodes, fulfills the SENIAM recommendations regarding the electrode size and inter-electrode distance and facilitates a high temporal resolution. The proof-of-principle was demonstrated by elbow flexion/extension movements of 10 subjects, proving that it has root mean square values and a signal-to-noise ratio comparable to commercial systems based on pre-gelled electrodes. Furthermore, it can be easily placed and removed by patients with reduced arm function and without detailed knowledge about the exact positioning of the sEMG electrodes. With its features, the demonstration of the sEMG sensor system’s proof-of-principle positions it as a wearable device that has the potential to monitor muscular activation in home and community settings. Full article

Due to the limitations of standard wet Silver/Silver Chloride (Ag/AgCl) hydrogel electrodes and the growing demand for long-term high fidelity surface electromyography (EMG) recording, dry epidermal electrodes are of great interest. Evaluating the usability and signal fidelity of dry epidermal electrodes could help determine the extent of potential applications using EMG electrodes. We collected EMG signals over eight days from the right rectus femoris of seven subjects using single-use dry epidermal electrodes and traditional Ag/AgCl electrodes while covered and uncovered during dynamic movements (leg extension, sit-to-stand, and treadmill walking at 0.75 m/s and 1.30 m/s). We quantified signal fidelity using signal-to-noise ratio (SNR); signal-to-motion ratio (SMR); and a metric we previously developed, the Signal Quality Index, which considers that better EMG signal quality requires both good signal-to-noise ratio and good signal-to-motion ratio. Wear patterns over the eight days degraded EMG signal quality. Uncovered epidermal electrodes that remained intact and maintained good adhesion to the skin had signal-to-noise ratios, signal-to-motion ratios, and Signal Quality Index values that were above the acceptable thresholds for limited dynamic lower limb movements (leg extension and sit-to-stand). This indicated that dry epidermal electrodes could provide good signal quality across all subjects for five days for these movements. For walking, the signal-to-noise ratios of the uncovered epidermal electrodes were still above the acceptable threshold, but signal-to-motion ratios and the Signal Quality Index values were far below the acceptable thresholds. The signal quality of the epidermal electrodes that showed no visible wear was stable over five days. As expected, covering the epidermal electrodes improved signal quality, but only for limited dynamic lower limb movements. Overall, single-use dry epidermal electrodes were able to maintain high signal quality for long-term EMG recording during limited dynamic lower limb movements, but further improvement is needed to reduce motion artifacts for whole body dynamic movements such as walking. Full article

Gas metal arc welding (GMAW)-based additive manufacturing has the advantages of a high deposition rate, low cost, the production of a compact and dense microstructure in the cladding layer, and good mechanical properties, but the forming process is unstable. The shape of the welding bead critically affects the layer height and dimensional accuracy of the parts manufactured, and it is difficult to control. A series of experiments were designed and the results indicated that when the value of the predefined layer height is set in a certain range and other parameters are held constant, the height of the thin wall produced by GMAW-based additive manufacturing is almost equal to the predefined layer height multiplied by the number of layers. This research work shows that during the GMAW process, the changes in the distance between the torch and the top surface of the part cause a variety of dry extensions of the electrode; furthermore, the changes lead to a variety in the heat input into the molten pool. Therefore, the dry extension of the electrode is the key factor influencing the geometry of the welding bead, especially the layer height, and it has a compensating effect that makes the actual layer height close to the predefined value. A three-dimensional numerical model was established to study the influence of the predefined layer height to the fluid flow and heat transfer behaviors during the weld-deposition process. Full article

Creeping discharges over insulator surfaces have been related to the presence of triple junctions in compressed gas insulated systems. The performance of dielectric materials frequently utilised in gaseous insulating high voltage applications, stressed under triple junction conditions, has been an interesting topic approached through many different physical perspectives. Presented research outcomes have contributed to the understanding of the mechanisms behind the related phenomena, macroscopically and microscopically. This paper deals with the electrical detection of creeping discharges over disc-shaped insulator samples of different dielectric materials (polytetrafluoroethylene (PTFE), epoxy resin and silicone rubber) using atmospheric gases (dry air, N₂ and CO₂) as insulation medium in a point-plane electrode arrangement and under AC voltage application. The entire approach implementation is described in detail, from the initial numerical field simulations of the electrode configuration to the sensing and recording devices specifications and applications. The obtained results demonstrate the dependence of the generated discharge activity on the geometrical and material properties of the dielectric and the solid/atmospheric gas interface. The current work will be further extended as part of a future extensive research programme. Full article

Ti₃C₂T_x and Ti₃C₂T_x-NiO composites with three-dimensional (3D) porous networks were successfully fabricated via vacuum freeze-drying. The microstructure, absorption, and electrochemical properties of the developed composites were investigated. Nickel oxide (NiO) nanoparticles could be evenly distributed on the three-dimensional network of three-dimensional Ti₃C₂T_x using solution processing. When employed as electrochemical capacitor electrodes in 1 M environmentally friendly sodium sulfate, Na₂SO₄, solution, the three-dimensional porous Ti₃C₂T_x-NiO composite electrodes exhibited considerable volume specific capacitance as compared to three-dimensional porous Ti₃C₂T_x. The three-dimensional porous Ti₃C₂T_x-NiO composite delivered a remarkable cycling performance with a capacitance retention of up to 114% over 2500 cycles. The growth trend of the capacitance with NiO content shows that nickel oxide plays a crucial role in the composite electrodes. These results present a roadmap for the development of convenient and economical supercapacitors in consideration with the possibilities of morphological control and the extensibility of the process. Full article

In contrast to ordinary solid-state solar cells, a flexible, elastic, extensible and light-weight solar cell has the potential to be extremely useful in many new engineering applications, such as in the field of robotics. Therefore, we propose a new type of artificial skin for humanoid robots with hybrid functions, which we have termed hybrid skin (H-Skin). To realize the fabrication of such a solar cell, we have continued to utilize the principles of ordinary solid-state wet-type or dye-sensitized solar rubber as a follow-up study to the first report. In the first report, we dealt with both photovoltaic- and piezo-effects for dry-type magnetic compound fluid (MCF) rubber solar cells, which were generated because the polyisoprene, oleic acid of the magnetic fluid (MF), and water served as p- and n- semiconductors. In the present report, we deal with wet-type MCF rubber solar cells by using sensitized dyes and electrolytes. Photoreactions generated through the synthesis of these components were investigated by an experiment using irradiation with visible and ultraviolet light. In addition, magnetic clusters were formed by the aggregation of Fe₃O₄ in the MF and the metal particles created the hetero-junction structure of the semiconductors. In the MCF rubber solar cell, both photo- and piezo-electricity were generated using a physical model. The effects of tension and compression on their electrical properties were evaluated. Finally, we experimentally demonstrated the effect of the distance between the electrodes of the solar cell on photoelectricity and built-in electricity. Full article

Nowadays extensive volumes of pesticides are employed for agricultural and environmental practices, but they have negative effects on human health. The levels of pesticides are necessarily restricted by international regulatory agencies, thus rapid, cost-effective and in-field analysis of pesticides is an important issue. In the present work, we propose a butyrylcholinesterase (BChE)-based biosensor embedded in a flow system for organophosphorus pesticide detection. The BChE was immobilized by cross-linking on a screen-printed electrode modified with Prussian Blue Nanoparticles. The detection of paraoxon (an organophosphorus pesticide) was carried out evaluating its inhibitory effect on BChE, and quantifying the enzymatic hydrolysis of butyrylthiocholine before and after the exposure of the biosensor to paraoxon, by measuring the thiocholine product at a working voltage of +200 mV. The operating conditions of the flow system were optimized. A flow rate of 0.25 mL/min was exploited for inhibition steps, while a 0.12 mL/min flow rate was used for substrate measurement. A substrate concentration of 5 mM and an incubation time of 10 min allowed a detection limit of 1 ppb of paraoxon (corresponding to 10% inhibition). The stability of the probe in working conditions was investigated for at least eight measurements, and the storage stability was evaluated up to 60 days at room temperature in dry condition. The analytical system was then challenged in drinking, river and lake water samples. Matrix effect was minimized by using a dilution step (1:4 v/v) in flow analysis. This biosensor, embedded in a flow system, showed the possibility to detect paraoxon at ppb level using an automatable and cost-effective bioanalytical system. Full article