Search Results (120)

The electric submersible pump (ESP) is a critical component in subsurface resource extraction systems, yet the presence of gas in the working medium significantly affects its performance. To investigate the impact of impeller perforation on gas–liquid mixing and internal flow characteristics, unsteady numerical simulations were conducted based on the Euler–Euler multiphase flow model. The transient evolution of the gas phase distribution, flow behavior, and liquid phase turbulent entropy generation rate was analyzed under an inlet gas volume fraction of 5%. Results show that under part-load flow conditions, impeller perforation reduces the amplitude of dominant frequency fluctuations and enhances periodicity, thereby mitigating low-frequency disturbances. Under design flow conditions, it leads to stronger dominant frequencies and intensified low-frequency fluctuations. Gas phase distribution varies little under low and design flow rates, while at high flow rates, gas accumulations shift from the midsection to the outlet with rotor rotation. As the flow rate increases, liquid velocity rises, and flow streamlines become more uniform within the channels. Regions of high entropy generation coincide with high gas concentration zones: they are primarily located near the impeller inlet and suction side under low flow, concentrated at the inlet and mid-passage under design flow, and significantly reduced and shifted toward the impeller outlet under high flow conditions. The above results indicate that the perforation design of ESP impellers should be optimized according to operating conditions to improve gas dispersion paths and flow channel geometry. Under off-design conditions, perforations can enhance operational stability and transport performance, while under design conditions, the location and size of the perforations must be precisely controlled to balance efficiency and vibration suppression. Full article

In order to improve the room temperature yield strength of X and enhance its engineering applicability, a series of CoCr_1.7NiY_x (x = 0, 0.01, 0.02, 0.03, 0.04, and 0.1 at.%) medium-entropy alloys were synthesized to investigate the effect of Y addition on the microstructures and mechanical properties of the CoCr_1.7Ni-based alloy. The X-ray diffraction results show that the alloys exhibit face-centered cubic (FCC) + body-centered cubic (BCC) + hexagonal close packing (HCP) triphasic structure when the Y is adopted, whereas the CoCr_1.7Ni-based alloy has a FCC+BCC biphasic structure. The volume fraction of BCC and HCP phase increased with increasing Y content, which led to alloy grain refinement. As a result, the microhardness and strength of alloys were both enhanced. The addition of Y resulted in dispersion strengthening and solid solution strengthening of CoCr_1.7Ni alloy, the appearance of HCP, and an increase in BCC, which improved the room temperature yield strength and hardness of CoCr_1.7Ni alloy. In particular, for CoCr_1.7NiY_0.1 alloy, its microhardness and yield strength, respectively, increased by 98.18% and 260.59% as compared with those of CoCr_1.7Ni alloy. Full article

This work studies the stabilization of Pickering-like emulsions using dispersions of interpolyelectrolyte complexes (IPECs) formed by chitosan (CS) and sodium alginate (ALG), two polymers from natural resources, as the aqueous phase and soybean oil as the oil phase. The ability of these bio-based IPECs to form stable emulsions was evaluated by varying the compositional ratio of CS to ALG (Z-ratio) and the oil volume fraction (ϕ_o). Turbidity, zeta potential, and dynamic light scattering measurements revealed the dependence of IPEC properties on the Z-ratio, with phase separation observed near stoichiometric ratios. Phase diagram analysis showed that stable oil-in-water (O/W) and water-in-oil (W/O) emulsions could be obtained under certain combinations of the Z-ratio and ϕ_o. Emulsion stability increased with higher Z-ratios due to increased interfacial activity of the complexes and reduced coalescence. Emulsions with high ϕ_o exhibited transitions from discrete droplets to bicontinuous interfacially jammed emulsion gels (bijels), suggesting tunable morphologies. These results highlight the potential of CHI-ALG IPECs as eco-friendly and efficient stabilizers of Pickering-like emulsions for applications in food, cosmetics and pharmaceuticals. Full article

Multifunctional polymer composites containing micro/nano hybrid reinforcements have attracted intensive attention in the field of materials science and engineering. This paper develops a multi-phase analytical model for investigating the effective electrical conductivity of micro-silicon carbide (SiC) whisker/nano-carbon black (CB) polymer composites. First, CB nanoparticles are dispersed within the non-conducting epoxy to achieve a conductive CB-filled nanocomposite and its electrical conductivity is predicted. Some critical microstructures such as volume percentage and size of nanoparticles, and interphase characteristics surrounding the CB are micromechanically captured. Next, the electrical conductivity of randomly oriented SiC-containing composites in which the nanocomposite and whisker are considered as the matrix and reinforcement phases, respectively, is estimated. Influences of whisker aspect ratio and volume fraction on the effective electrical conductivity of the SiC/CB-containing polymer composites are explored. Some comparison studies are performed to validate the accuracy of the model. It is observed before the percolation threshold that the addition of nanoparticles with a uniform dispersion can improve the electrical conductivity of the polymer composites containing SiC/CB hybrids. Moreover, the results show that the electrical conductivity is more enhanced by the decrease in nanoparticle size. Interestingly, the composite percolation threshold is significantly reduced when SiC whiskers with a higher aspect ratio are added. This work will be favorable for the design of electro-conductive polymer composites with high performances. Full article

Composite coatings reinforced with varying mass fractions of SiC particles were successfully fabricated on 316 stainless steel substrates via laser cladding. The phase compositions, elemental distribution, microstructural characteristics, hardness, wear resistance and corrosion resistance of the composite coatings were analyzed using X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), Vickers hardness testing, friction-wear testing and electrochemical methods. The coatings have no obvious pores, cracks or other defects. The phase compositions of the Hastelloy C276 coating includes γ-(Ni, Fe), Ni₂C, M₆C, M₂(C, N) and M₂₃C₆. SiC addition resulted in the formation of high-hardness phases, such as Cr₃Si and S₅C₃, with their peak intensity increasing with SiC content. The dendrites extend from the bonding zone towards the top of the coatings, and the crystal direction diffuses from the bottom to each area. Compared with the dendritic crystals formed at the bottom, the microstructure at the top is mostly equiaxed crystals and cellular crystals with smaller volume. When SiC powder particles are present around the crystals, the microstructure of the cladding layer grows acicular crystals containing Si and C. These acicular crystals tend to extend away from the residual SiC powder particles, and the grain size in this region is smaller and more densely distributed. This indicates that both melted and unmelted SiC powder particles can contribute to refining the grain structure of the cladding layer. The optimal SiC addition was determined to be 9 wt%, yielding an average microhardness of 670.1 HV_0.5, which is 3.05 times that of the substrate and 1.19 times that of the 0 wt% SiC coating. The wear resistance was significantly enhanced, reflected by a friction coefficient of 0.17 (43.59% of the substrate, 68% of 0 wt%) and a wear rate of 14.32 × 10⁻⁶ mm³N⁻¹·m⁻¹ (27.35% of the substrate, 40.74% of 0 wt%). The self-corrosion potential measured at 315 mV, with a self-corrosion current density of 6.884 × 10⁻⁶ A/cm², and the electrochemical charge-transfer resistance was approximately 25 times that of the substrate and 1.26 times that of the 0 wt%. In this work, SiC-reinforced Hastelloy-SiC composite coating was studied, which provides a new solution to improve the hardness, wear resistance and corrosion resistance of 316L stainless steel. Full article

Bioconvection phenomena play a pivotal role in diverse applications, including the synthesis of biological polymers and advancements in renewable energy technologies. This study develops a comprehensive mathematical model to examine the effects of key parameters, such as the Lewis number (Lb), Peclet number (Pe), volume fraction ($\phi$), and angle of inclination $\left(\alpha \right)$, on the flow and heat transfer characteristics of a nanofluid over an inclined cylinder embedded in a non-Darcy porous medium. The investigated nanofluid comprises nano-encapsulated phase-change materials (NEPCMs) dispersed in water, offering enhanced thermal performance. The governing non-linear partial differential equations are transformed into dimensionless ordinary differential equations using similarity transformations and solved numerically via the Network Simulation Method (NSM) and an implicit Runge–Kutta method implemented through the bvp4c routine in MATLAB R2021a. Validation against the existing literature confirms the accuracy and reliability of the numerical approach, with strong convergence observed. Quantitative analysis reveals that an increase in the Peclet number reduces the shear stress at the cylinder wall by up to 18% while simultaneously enhancing heat transfer by approximately 12%. Similarly, the angle of inclination ($\alpha$) significantly boosts heat transmission rates. Additionally, higher Peclet and Lewis numbers, along with greater nanoparticle volume fractions, amplify the density gradient of microorganisms, intensifying the bioconvection process by nearly 15%. These findings underscore the critical interplay between bioconvection and transport phenomena, providing a framework for optimizing bioconvection-driven heat and mass transfer systems. The insights from this investigation hold substantial implications for industrial processes and renewable energy technologies, paving the way for improved efficiency in applications such as thermal energy storage and advanced cooling systems. Full article

The influence of heating as a pretreatment on the structural and functional attributes of milk protein concentrate (MPC) powders derived from ultrafiltered/diafiltered (UF/DF) skim milk is under-reported. This research delves into the impact of pH and heat treatment on skim milk’s properties before UF/DF and how these changes affect the resulting MPC powders. By adjusting the pH of skim milk to 6.5, 6.8, or 7.1 and applying thermal treatment at 90 °C for 15 min to one of two divided lots (with the other serving as a control), we studied the protein interactions in MPC. Post-heat treatment, the skim milk’s pH was adjusted back to 6.8, followed by ultrafiltration and spray drying to produce MPC powders with protein content of 82.38 ± 2.72% on a dry matter basis. MPC dispersions from these powders at 5% protein (w/w) were also evaluated for particle size, viscosity, and heat coagulation time (HCT) to further understand how the protein interactions in skim milk influence the properties of MPC dispersions. Capillary electrophoresis was used to assess the casein and whey protein distribution in both the soluble and colloidal phases. Findings revealed that preheating skim milk at pH 7.1 increased serum phase interactions, while heating skim milk preadjusted to a pH of 6.5 promoted whey protein–casein interactions at the micellar interface. Notably, the D (4,3) of casein micelles was larger for dispersions from milk with a preheated pH of 6.5 compared to other pH levels, correlating positively with enhanced dispersion viscosity due to increased volume fraction. These results support the potential for tailoring MPC powder functionality in various food applications through the precise control of the milk’s pre-treatment conditions. Full article

The evolution of the microstructural and mechanical properties of alloy 617B during long-term service on a key-component test platform at 700 °C was systematically investigated. The precipitation behavior and size changes of the M₂₃C₆ and γ′ phases were characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results showed that carbide M₂₃C₆ precipitated in the form of discontinuous particles, plates, or needles at grain boundaries and within grains, while the γ′ phase had a spherical shape and was distributed in a dispersed manner. With prolonged service time, both the M₂₃C₆ and γ′ phases gradually coarsened. After 24,000 h of service, the yield strength, tensile strength, and Brinell hardness of alloy 617B significantly increased; however, the impact toughness decreased, accompanied by intergranular embrittlement. The increase in precipitate volume fraction and its contribution to the strength of the alloy were evaluated by a precipitation strengthening model. The coarsening of M₂₃C₆ was identified as the main cause of embrittlement. The findings of this study provide important experimental data and theoretical support for the stability of 617B alloys under long-term high-temperature service conditions. Full article

A numerical simulation of an unsteady gas flow containing inert solid particles in a shock tube is carried out using the interpenetrating continuum model. The gas and dispersed phases are characterized by governing equations that express the concepts of mass, momentum, and energy conservation as well as an equation that shows the change of the volume fraction of the dispersed phase. Using a Godunov-type approach, the hyperbolic governing equations are solved numerically with an increased order of accuracy. The working section of the shock tube containing air and solid particles of various sizes is considered. The shock wave structure is discussed and computational results provide the spatial and temporal dependencies of the particle concentration and other flow quantities. The numerical simulation results are compared with available experimental and computational data. Full article

Nanocarbon 2024 aluminum composites with 0.5 vol. % and 1 vol. % of graphene nanoplatelets and 1 vol. % and 2 vol. % of activated nanocarbon were manufactured through induction casting. The effect of the reinforcements and heat treatment on the performance of the composites was examined. Analysis of the microstructure of the composites before heat treatment suggested the homogeneous dispersion of reinforcements and the absence of secondary carbide or oxide phases. The presence of carbon nanoparticles had a significant impact on the microstructural characteristics of the matrix. This behavior was further enhanced after the heat treatment. The mechanical and damping properties were evaluated with the uniaxial compression test, micro Vickers hardness test, and dynamic mechanical analysis. The yield strength and ultimate strength were improved up to 28% (1 vol. % of graphene nanoplatelets) and 45% (0.5 vol. % of graphene nanoplatelets), respectively, compared to the as-cast 2024 aluminum. Similarly, compared to the heat-treated 2024 aluminum, the composites increased up to 56% (0.5 vol. % of graphene nanoplatelets) and 57% (0.5 vol. % of graphene nanoplatelets) in yield strength and ultimate strength, respectively. Likewise, the hardness of the samples was up to 33% (1 vol. % of graphene nanoplatelets) higher than that of the as-cast 2024 aluminum, and up to 31% (2 vol. % of activated nanocarbon) with respect to the heat-treated 2024 aluminum. The damping properties of the nanocarbon–aluminum composites were determined at variable temperatures and strain amplitudes. The results indicate that damping properties improved for the composites without heat treatment. As a result, it is demonstrated that using small volume fractions of nanocarbon allotropes enhanced the mechanical properties for both with- and without-heat treatment with a limited loss of plastic deformation before failure for the 2024 aluminum matrix. Full article

Consumers are concerned about employing green processing technologies and natural ingredients in different manufacturing sectors to achieve a “clean label” standard for products and minimize the hazardous impact of chemical ingredients on human health and the environment. In this study, we investigated the effects of gelatinized starch dispersions (GSDs) prepared from six plant sources (indica and japonica rice, wheat, corn, potatoes, and sweet potatoes) on the formulation and stability of oil-in-water (O/W) emulsions. The effect of gelatinization temperature and time conditions of 85–90 °C for 20 min on the interfacial tension of the two phases was observed. Emulsification was performed using a primary homogenization condition of 10,000 rpm for 5 min, followed by high-pressure homogenization at 100 MPa for five cycles. The effects of higher oil weight fractions (15–25% w/w) and storage stability at different temperatures for four weeks were also evaluated. The interfacial tension of all starch GSDs with soybean oil decreased compared with the interfacial tension between soybean oil and water as a control. The largest interfacial tension reduction was observed for the GSD from indica rice. Microstructural analysis indicated that the GSDs stabilized the O/W emulsion by coating oil droplets. Emulsions formulated using a GSD from indica rice were stable during four weeks of storage with a volume mean diameter (d_4,3) of ~1 µm, minimal viscosity change, and a negative ζ-potential. Full article

Bubble columns are used in the mining industry for mineral recovery but are also widely utilized in the chemical and petrochemical industry. The hydrodynamic characteristics of their performance is a field of interest with a number of points, which are nonetheless poorly understood, and a considerable amount of methods have aimed to shed light on the flow regimes that prevail in the columns. The study of the hydrodynamic part of a flotation process should consider characteristics such as air flow, volumetric gas fraction, flow field, and bubble size, along with the mechanical and design factors and pulp properties. The present work aims to elucidate the characteristics of the gas phase of a hybrid flotation system. For this purpose, a hybrid flotation column was designed and constructed and the bubbles size distributions at different radial positions in the flotation column were computed by analyzing high resolution digital images. A patented electrical impedance technique was employed to instantaneously measure the local volumetric gas fraction. Flow dispersion in the column was studied by residence time distributions using conductivity tracers. The experimental results are discussed to comprehend the variation in the gas fraction in the column. In particular, the study showed that the size of the bubbles changed from the center to the walls of the column, and this was observed both radically and vertically. Moreover, the size of the bubbles affected the volume fractions, and no coalescence of the bubbles was observed. Finally, the dispersion of the tracer in the working solution was distributed uniformly in the volume of the column, with a time difference for the four positions of the column. Full article

This study investigates the impact of friction stir processing (FSP) on the deformation behavior of 1.1 mm-thick DP600 steel sheets under both static and dynamic loading scenarios, with a focus on the automotive applications of the material. During the process, the large plastic shear strains imposed by FSP resulted in a maximum temperature of 915 °C, leading to a morphological transformation of the martensite phase from well-dispersed fine particles into lath martensite and grain refinement of the ferrite phase. DP600 steel showed an almost two-fold increase in static strength parameters such as the hardness value, yield strength, and ultimate tensile strength. As-received and processed DP600 steel exhibited a plastic deformation behavior governed by strain hardening. However, uniform elongation and elongation to failure after FSP took lower values compared to those of the as-received counterpart. Following the improvement in the static strength of the steel, the fatigue strength of the steel increased from 360 MPa to 440 MPa after the FSP. The finite-life fatigue fracture surfaces of the as-received samples were characterized by the formation of fine bulges due to the variation in the crack propagation path in the vicinity of the martensite particles/clusters. After FSP, the transformation of the martensite particles into coarser lath martensite also transformed the fracture surface into a step-like morphology. The microstructural evolution after FSP caused a decrease in the absorbed impact energy and maximum striker reaction force from 239 J and 37.6 kN down to 183 J and 33.6 kN, respectively. However, the energy absorption capacity of the processed steel up to failure was higher than the absorbed energy value of the as-received steel at the same impact displacement. The simultaneous decrease in both impact energy and reaction force is attributed to the higher cracking tendency of the processed microstructure due to the lower volume fraction of the ferrite phase. The experimental results reported in this study mainly show that FSP is an easy-to-apply and functional solution to significantly improve the static and cyclic strength of DP600 steel. However, it is clear that the reduced total impact energy absorption capacity after FSP may be taken into account in design strategies. Full article

The effects of different MgO contents (0.3 wt.%, 0.5 wt.%, 0.7 wt.% and 1.0 wt.%) on the microstructure and properties of Mg-1Zn-0.5Ca alloy (ZX) were systematically investigated to promote the clinical application of Mg alloys. The results showed that a MgO addition promoted the precipitates of Ca₂Mg₆Zn₃ and Mg₂Ca after hot extrusion. Meanwhile, the average grain size of the ZX alloy decreased abruptly from 17.73 μm to 5.54 μm after the addition of 0.3 wt.% MgO and then reduced slowly as further increasing the MgO contents to 1.0 wt.%. The microhardness and yield strength (YS) increased gradually from 59.43 HV and 102.0 MPa in ZX to 69.81 HV and 209.5 MPa in ZX1.0, respectively. However, the elongation to failure (EL) decreased from 26.7% in ZX to 21.2% in ZX1.0 due to the increase of volume fraction of the second phase and decrease of grain size as increasing the MgO. The corrosion result showed that ZX alloy exhibited local corrosion while ZX composites (ZX0.3, ZX0.5 and ZX0.7) displayed relatively uniform corrosion owing to the fine grain size, dispersed fine second and the protective effect of corrosion product after MgO hydrolyzation. However, excessive MgO (ZX1.0) easily caused the aggregation of itself and the precipitates and deteriorated the corrosion resistance of the material. Full article

Hypereutectic Al-Si alloys, which have a silicon content ranging from 12% to 70%, are a new generation of casing materials for chip packaging. They have broad applications in aerospace, weaponry, and civilian communications. Selective Laser Melting (SLM) offers significant advantages in achieving near-net shaping of complex casings. This paper presents a study on the formation defects, microstructure, and room temperature tensile properties of AlSi60 alloy prepared by SLM. The results indicate that the primary forming defects in the SLM AlSi60 alloy are balling, lack of fusion, and porosity. These defects are mainly influenced by the volumetric energy density. Samples of good quality can be produced within the range of 150 J/mm³ to 250 J/mm³. However, the same volumetric energy density can result in differences in sample quality due to various combinations of process parameters. Therefore, it has been determined that a well-formed AlSi60 alloy can be obtained within a laser power range of 300 W–350 W, scanning speed of 400 mm/s–800 mm/s, and hatch spacing of 0.09 mm–0.13 mm, with a density close to 98%. The microstructure of the SLM AlSi60 alloy consists of primary Si phases with irregular shapes and sharp edges measuring 5–10 μm, eutectic Si particles of 0.5 μm, and α-Al phases, with eutectic Si dispersed within the α-Al. The SLM AlSi60 alloy exhibits fine and evenly distributed primary Si phases with an average hardness of 203 HV. No significant anisotropy in hardness values was observed in the X and Y directions. The tensile strength of the alloy reached an average of 219 MPa, with an average elongation of 2.99%. During the tensile process, cracks initiated by the primary Si phases rapidly expanded, exhibiting minor ductile fracture characteristics in the Al phases. Due to the high volume fraction of Si phases, the tensile test was dominated by brittle fracture. The tensile curve only exhibited the elastic stage. Full article