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22 pages, 5689 KB  
Article
Simulation of Freeze–Thaw Damage and Fine Characterization of Water-Rich Sandstone Materials Based on PFC3D
by Yuntao Wu, Ziran Yu, Wenqi Fang, Jia Fang and Hao Wang
Coatings 2026, 16(7), 848; https://doi.org/10.3390/coatings16070848 - 16 Jul 2026
Abstract
This paper proposes a method for simulating freeze–thaw damage in water-rich sandstone using PFC3D (Particle Flow Code in three dimensions). Water-rich sandstone is idealized as a composite system consisting of rock particles, water particles, and three types of contact surface: rock–rock, rock–water, and [...] Read more.
This paper proposes a method for simulating freeze–thaw damage in water-rich sandstone using PFC3D (Particle Flow Code in three dimensions). Water-rich sandstone is idealized as a composite system consisting of rock particles, water particles, and three types of contact surface: rock–rock, rock–water, and water–water. The volume change in water particles is governed by temperature, unfrozen water content, and porosity. During thawing, the volume change in water particles is realized by increasing the porosity after each cycle because the expansion of water particles is reflected by pore enlargement and the accumulation of externally supplied water. The proposed approach is intended for saturated or highly water-rich sandstone under laboratory freeze–thaw conditions with external water replenishment. It represents freeze–thaw damage associated with pore water freezing expansion and porosity-controlled equivalent water replenishment, whereas ice segregation, cryogenic suction, moisture migration, and a moving freezing front are not explicitly considered. A comparison between simulation results and laboratory tests indicates that the proposed method can effectively reproduce the freeze–thaw cycling process in water-rich sandstone. The results show that the mechanical behavior of sandstone after freeze–thaw cycles, including uniaxial compressive strength and elastic modulus, deteriorates significantly. The failure mode changes from shear failure to splitting failure. Freeze–thaw cycling and subsequent uniaxial compression are dominated by tensile damage, with tensile cracks accounting for approximately 90% of the total cracks. The tensile damage rate, Rt, increases exponentially. Crack development induced by freeze–thaw cycling follows an S-shaped trend and can be divided into three stages: slow crack growth from 0 to 10 cycles, rapid crack growth from 10 to 32 cycles, and a reduced growth rate after 32 cycles. The results provide a reference for the freeze–thaw damage analysis of rocks in cold regions and numerical simulations of freeze–thaw cycling processes. Full article
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23 pages, 4003 KB  
Article
Enhanced ASR Mitigation and Carbon Reduction Potential of Local Natural Pozzolans as Alternatives to Fly Ash in Cement-Based Systems
by Li Yang, Ming Ma, Zuquan Jin and Fengyin Du
Materials 2026, 19(14), 3043; https://doi.org/10.3390/ma19143043 - 15 Jul 2026
Abstract
The declining availability of fly ash has intensified the need to identify alternative supplementary cementitious materials (SCMs) capable of maintaining engineering performance while improving durability and reducing greenhouse gas (GHG) emissions. This study evaluates three locally sourced natural pozzolans (NPs) as potential regional [...] Read more.
The declining availability of fly ash has intensified the need to identify alternative supplementary cementitious materials (SCMs) capable of maintaining engineering performance while improving durability and reducing greenhouse gas (GHG) emissions. This study evaluates three locally sourced natural pozzolans (NPs) as potential regional alternatives to fly ash (FA), with particular emphasis on alkali–silica reaction (ASR) mitigation performance, hydration behavior, mechanical properties, setting characteristics, and embodied carbon reduction. Physical and chemical characterization revealed high silica contents (65–71%) and relatively fine particle size distributions (d50 between 10 and 14 μm). Accelerated mortar bar testing demonstrated that the natural pozzolans provided substantially greater ASR mitigation than FA. While the FA mixtures continued to exhibit noticeable expansion growth during the testing period, NP1 and NP3 maintained expansion values near or below the commonly used 0.10% mitigation threshold and exhibited significantly reduced visible surface cracking, indicating superior resistance to ASR-related deterioration. Isothermal calorimetry indicated slightly lower early-age heat release for the NP systems compared with OPC and FA, reflecting reduced clinker content and moderate pozzolanic reactivity. Although the natural pozzolans generally exhibited lower early-age strength and stiffness than FA, all NP systems demonstrated continuous long-term mechanical development. At 91 days, compressive strength and dynamic modulus reached up to 83% and 92% of OPC, respectively, with NP1 showing the closest overall mechanical performance to FA. In contrast to FA, the natural pozzolans accelerated both initial and final setting times. A cradle-to-gate life cycle assessment further showed that SCM incorporation significantly reduced embodied carbon emissions, with natural pozzolans achieving greater carbon reduction than FA at equivalent replacement levels. Overall, the results demonstrate that locally available natural pozzolans, particularly NP1 and NP3, can serve as promising alternatives to fly ash by combining superior ASR mitigation performance, meaningful long-term mechanical properties, and substantial carbon reduction potential. Full article
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17 pages, 10753 KB  
Article
Influence of Reinforcement Configuration on the Flexural Performance of Hybrid GFRP–Steel-Reinforced Beams
by Atılgan Şahin and Şule Bakırcı Er
Buildings 2026, 16(14), 2757; https://doi.org/10.3390/buildings16142757 - 11 Jul 2026
Viewed by 213
Abstract
This study investigates the flexural behavior, load-carrying capacity, and crack propagation of concrete beams reinforced with hybrid glass-fiber-reinforced polymer (GFRP) and steel bars. To evaluate the structural performance, concrete beam specimens with cross-sectional dimensions of 150 mm × 300 mm and a total [...] Read more.
This study investigates the flexural behavior, load-carrying capacity, and crack propagation of concrete beams reinforced with hybrid glass-fiber-reinforced polymer (GFRP) and steel bars. To evaluate the structural performance, concrete beam specimens with cross-sectional dimensions of 150 mm × 300 mm and a total length of 2050 mm were fabricated using a design concrete compressive strength of 35 MPa and tested under flexural loading. Each tested specimen featured a distinct hybrid reinforcement configuration to investigate the influence of bar arrangement on the mechanical behavior. Flexural cracks were systematically monitored using a crack-width comparator gauge at specific loading stages, accounting for key milestones such as ultimate load capacity and sudden load drops. The experimental findings were complemented by an analytical model to validate the performance parameters and predict the ultimate capacity. The results demonstrate that the specific configuration and arrangement of hybrid reinforcement significantly influence the post-cracking stiffness and crack growth. Specifically, the hybrid configuration effectively balances the ductile response of steel with the brittle behavior of GFRP, achieving significant control over serviceability crack widths and an enhanced ultimate load-carrying capacity. Experimental results indicated that for elements exhibiting identical axial stiffness, the reinforcement layering configuration provided a 66% improvement in the deformability factor alongside a 10% enhancement in the load-carrying capacity. It is recommended that the steel tension reinforcement be positioned in the inner layer at a spacing of about two times the GFRP bar diameter to mitigate corrosion risks. Additionally, it was established that the theoretical load capacity accounted for 70% to 86% of the experimental load capacity. Full article
(This article belongs to the Special Issue Optimal Design of FRP Strengthened/Reinforced Construction Materials)
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15 pages, 6360 KB  
Article
Monitoring and Analysis of Crack Dimensions in Prestressed Concrete T-Girders on the Western Sichuan Plateau
by Yicheng Zhao, Nuo Xu and Xiaojun Zhou
Buildings 2026, 16(14), 2732; https://doi.org/10.3390/buildings16142732 - 9 Jul 2026
Viewed by 248
Abstract
Beam bridges in mountainous and high-altitude transport corridors are frequently exposed to large diurnal temperature differences, intense solar radiation, low humidity, freeze–thaw action and repeated wetting–drying cycles. These coupled actions can accelerate concrete surface cracking and reduce the durability of prestressed concrete T-girder [...] Read more.
Beam bridges in mountainous and high-altitude transport corridors are frequently exposed to large diurnal temperature differences, intense solar radiation, low humidity, freeze–thaw action and repeated wetting–drying cycles. These coupled actions can accelerate concrete surface cracking and reduce the durability of prestressed concrete T-girder bridges, but field evidence linking crack morphology, crack depth, concrete cover and short-term environmental response remains limited. This study investigates a representative 40 m in-service prestressed concrete T-girder bridge on the Western Sichuan Plateau through field survey and four-month continuous monitoring. Crack location, length, width, depth and concrete cover thickness were measured, and representative crack-width responses to ambient temperature were analyzed. The results show that web cracks are dominated by reticular and irregular microcracks, bottom cracks are mainly longitudinal intermittent short cracks, and diaphragm cracks are concentrated near reticular zones and local corner discontinuities. The sunny side of the edge girder contained approximately 598 cracks, about 4.8 times the 123 cracks observed on the shaded side. Web and diaphragm crack widths were mainly 0–0.04 mm, while bottom-crack widths of 0–0.10 mm accounted for about 92.7%; most crack lengths were 2–20 cm. During monitoring, newly developed cracks accounted for about 6.0% of all recorded cracks, and only 3 of 721 existing cracks increased by 4–6 cm. Representative crack widths fluctuated by about 0.02 mm under −1 to 24 °C without sustained growth. Cracks wider than 0.20 mm generally exceeded the approximately 40 mm concrete cover. Such penetrating cracks should be prioritized in durability maintenance and long-term monitoring. Full article
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29 pages, 9927 KB  
Review
Graphene-Based Coating Strategies to Realize High Performance Cementitious Composites: A Perspective from Carbon-Neutrality
by Shupei Dong, Mingrui Du, Yuan Gao and Xupei Yao
Sustainability 2026, 18(14), 7044; https://doi.org/10.3390/su18147044 - 9 Jul 2026
Viewed by 256
Abstract
Graphene-based nanosheets (GNS), including graphene, graphene oxide (GO), reduced graphene oxide (rGO), and graphene nanoplatelets (GNPs), have attracted increasing attention for developing high-performance and sustainable cementitious composites. Compared with conventional dispersion strategies, graphene-based coating strategies enable the targeted localization of GNS at critical [...] Read more.
Graphene-based nanosheets (GNS), including graphene, graphene oxide (GO), reduced graphene oxide (rGO), and graphene nanoplatelets (GNPs), have attracted increasing attention for developing high-performance and sustainable cementitious composites. Compared with conventional dispersion strategies, graphene-based coating strategies enable the targeted localization of GNS at critical interfacial transition zones (ITZs), thereby maximizing their reinforcing efficiency while mitigating agglomeration issues. This review systematically summarizes recent advances in GNS coating technologies for cementitious composites, including physical adsorption, chemical assembly, electrophoretic deposition, and in situ growth. The effects of GNS coatings on interfacial engineering, mechanical performance, durability enhancement, and smart functionalities are critically discussed. Existing studies indicate that GNS coatings can improve strength, crack resistance, impermeability, and resistance to chloride ingress, freeze–thaw cycles, and other degradation processes mainly through ITZ densification and microstructure refinement. However, these benefits are strongly dependent on the coating method, substrate type, and stability of the graphene–substrate interface in calcium-rich alkaline pore solutions. In particular, physically adsorbed GO coatings may suffer from desorption or Ca2+-induced aggregation, chemically assembled coatings require further validation beyond laboratory-scale systems, and electrophoretic deposition is mainly applicable to electrically conductive substrates. In addition, localized conductive networks created by GNS coatings facilitate multifunctional properties such as self-sensing, electromagnetic shielding, and electrothermal performance. From a carbon-neutrality perspective, the improvements in mechanical properties and durability provide opportunities to reduce material consumption, extend service life, and lower life-cycle carbon emissions. Nevertheless, their carbon-neutral contribution should be verified through quantitative life-cycle assessment rather than inferred directly from strength or durability enhancement alone. Finally, the remaining challenges associated with large-scale implementation, long-term stability, cost-effectiveness, and field-scale validation are discussed. Particular attention is given to the fact that most existing evidence is derived from laboratory-scale specimens rather than real structural elements exposed to service environments. Full article
(This article belongs to the Special Issue Advances in Green and Sustainable Construction Materials)
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19 pages, 6024 KB  
Article
Fatigue Life Prediction of Pavement Base Layers Using Supersulfated Cement-Treated Aggregates Considering Stress-Dependent Resilient Modulus
by Jianying Deng, Xingyu Hu, Yucheng Li, Tiqiang Shan, Yuqing Zhang and Yang Zhou
Materials 2026, 19(14), 2952; https://doi.org/10.3390/ma19142952 - 9 Jul 2026
Viewed by 214
Abstract
To reduce carbon emissions from cement-treated aggregate base layers and examine the nonlinear service behavior of semi-rigid materials, supersulfated cement (SSC) was used to replace ordinary Portland cement (OPC). A dynamic triaxial loading protocol was adopted to separate the effects of bulk stress [...] Read more.
To reduce carbon emissions from cement-treated aggregate base layers and examine the nonlinear service behavior of semi-rigid materials, supersulfated cement (SSC) was used to replace ordinary Portland cement (OPC). A dynamic triaxial loading protocol was adopted to separate the effects of bulk stress and shear stress on the dynamic resilient modulus of supersulfated cement-treated aggregate (SSC-CTA). A fatigue damage equation was developed based on the strain energy balance during cracking, and Paris’ law damage parameters were introduced to compare the damage growth rates of SSC-CTA and ordinary Portland cement-treated aggregate (OPC-CTA). Finite element analysis and partial differential equations were further used to link the stress-dependent resilient modulus with structural fatigue life. The results show that SSC-CTA had a lower dynamic resilient modulus than OPC-CTA under the same stress state. The average resilient modulus of SSC-CTA was 978 MPa, which was 15.47% lower than that of OPC-CTA. For both materials, the modulus increased with bulk stress and decreased with octahedral shear stress, and the NCHRP 28A model accurately predicted this nonlinear behavior. Although SSC-CTA had a lower modulus, its indirect tensile strength reached 864.3 kPa, representing a 52.65% increase compared with OPC-CTA. The Paris’ law parameters further indicated that SSC reduced the damage growth rate during crack propagation. The finite element results showed that the predicted structural fatigue life of SSC-CTA increased by 4.49–35.90% under different load levels. Full article
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30 pages, 1596 KB  
Review
Micro/Nanoplastics in Agriculture: Uptake, Translocation and Bioaccumulation in Plants and Their Ecological Implications
by Varsha, Deepali Chandra, Rajnandini Verma, Niharika, Ajey Singh and Pradeep Kumar
Microplastics 2026, 5(3), 139; https://doi.org/10.3390/microplastics5030139 - 9 Jul 2026
Viewed by 292
Abstract
Plastic pollution has emerged as a major environmental concern due to its persistence and widespread accumulation in terrestrial ecosystems. The extensive utilization of plastics across a diverse range of products, from packaging to healthcare, construction, and transportation, poses a significant risk due to [...] Read more.
Plastic pollution has emerged as a major environmental concern due to its persistence and widespread accumulation in terrestrial ecosystems. The extensive utilization of plastics across a diverse range of products, from packaging to healthcare, construction, and transportation, poses a significant risk due to their enduring and non-biodegradable nature. Micro/nanoplastics (MNPs) derived either from the fragmentation of larger plastics or direct release are increasingly detected in agricultural soils, where they interact with plant systems. In addition, chronic exposure of MNPs alters soil structure, microbial diversity, and nutrient cycling, further impacting agroecosystem functioning. Plants have been shown to absorb MNPs mostly from contaminated soil and irrigated water through their root systems, allowing their subsequent translocation to aerial tissues. MNPs can enter plants through the aquaporins, apoplast pathways, crack entry modes, and leaf stomata, disrupting nutrient uptake, photosynthesis, and growth processes, ultimately affecting crop productivity and quality, while their accumulation in edible tissues raises concerns regarding food safety and trophic transfer. To address these challenges, it is crucial to have standard detection methods for identifying MNPs and to bridge the gap for further mitigation. This review further discussed effective mitigation strategies, including nanomaterial and phytohormone-based interventions under increasing plastic contamination. Full article
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22 pages, 27314 KB  
Article
Effects of Solvothermal Temperature and Time on Microstructure and Corrosion Resistance of ZIF-8-Modified Micro-Arc Oxidation Coating on 6063 Aluminum Alloy
by Haowu Li, Rongjun Yang, Weilin Chen, Weizhou Li and Deli Shen
Metals 2026, 16(7), 761; https://doi.org/10.3390/met16070761 - 9 Jul 2026
Viewed by 229
Abstract
ZIF-8-modified micro-arc oxidation (MAO) coatings have attracted considerable attention for improving the corrosion resistance of aluminum alloys, owing to their combined barrier and chemical protection effects. In this work, ZIF-8/MAO composite coatings were fabricated via in situ solvothermal growth, and the effects of [...] Read more.
ZIF-8-modified micro-arc oxidation (MAO) coatings have attracted considerable attention for improving the corrosion resistance of aluminum alloys, owing to their combined barrier and chemical protection effects. In this work, ZIF-8/MAO composite coatings were fabricated via in situ solvothermal growth, and the effects of solvothermal temperature and time on coating evolution and corrosion performance were systematically investigated. The coatings were characterized by field-emission scanning electron microscopy (FESEM), X-ray diffraction (XRD), and Fourier-transform infrared spectroscopy (FT-IR). The results show that increasing the solvothermal temperature promotes ZIF-8 formation, which may be related to enhanced coordination reactions and particle growth. Prolonging the solvothermal time induces a transition from ZnO-dominated coatings at 8 h to ZIF-8-dominated structures at 16–24 h, whereas unconverted ZnO is still detected after prolonged growth. The in situ-grown ZIF-8 particles cover the MAO surface and contribute to the sealing of surface micropores and cracks, forming a more compact composite barrier structure. The reduced coating performance at 220 °C or after 32 h may be associated with excessive particle refinement, local structural imperfections, or reduced coating integrity under prolonged or high-temperature solvothermal conditions. Electrochemical impedance spectroscopy (EIS) results reveal that the composite coating exhibits a charge transfer resistance more than one order of magnitude higher than that of the bare MAO coating, indicating significantly enhanced barrier protection. These findings demonstrate that in situ-grown ZIF-8 is an effective strategy for improving the corrosion resistance of MAO coatings on aluminum alloys. Full article
(This article belongs to the Section Corrosion and Protection)
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17 pages, 38313 KB  
Article
Role of Prior Austenite Grain Size in the Carbide-Driven Temper Embrittlement of Low-Phosphorus Ni-Cr-Mo Steels
by Aphrodite Strifas, Keith Knipling, Sergey Yarmolenko, Matthew Draper and Sreeramamurthy Ankem
Metals 2026, 16(7), 758; https://doi.org/10.3390/met16070758 - 8 Jul 2026
Viewed by 217
Abstract
Temper embrittlement (TE) degrades the toughness of high-strength Ni-Cr-Mo steels, typically driven by competing mechanisms of impurity segregation and carbide precipitation. To decouple these effects, this study investigates the influence of prior austenite grain size (PAGS) on TE kinetics in a low-phosphorus (0.0038 [...] Read more.
Temper embrittlement (TE) degrades the toughness of high-strength Ni-Cr-Mo steels, typically driven by competing mechanisms of impurity segregation and carbide precipitation. To decouple these effects, this study investigates the influence of prior austenite grain size (PAGS) on TE kinetics in a low-phosphorus (0.0038 wt.%) steel. Varying PAGS microstructures were subjected to isothermal aging and characterized using impact testing and atom probe tomography (APT). APT confirmed negligible phosphorus segregation, proving TE is driven primarily by M23C6 carbide precipitation. Compositional profiling revealed that carbide growth is kinetically governed by chromium (Cr) diffusion. Kinetic modeling via the Johnson-Mehl-Avrami-Kolmogorov (JMAK) equation demonstrated that coarse-grained steel exhibits a higher initial embrittlement rate due to continuous intergranular carbide networks that facilitate crack propagation. Conversely, fine-grained structures promote discontinuous precipitation, delaying early-stage embrittlement, although both microstructures reach comparable degradation after prolonged exposure. By isolating precipitation kinetics from impurity effects, this research demonstrates that PAGS critically dictates the rate of carbide-driven TE, providing predictive insights for the microstructural design and lifetime optimization of high-strength structural alloys. Full article
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26 pages, 8234 KB  
Article
Quantitative Prediction of Blast-Induced Crack Length Around a Blasthole in Deep Rock Masses Under In Situ Stress
by Huyun Zhao, Xiaodong Wu, Min Gong, Chunping Wu and Minghao Li
Geosciences 2026, 16(7), 279; https://doi.org/10.3390/geosciences16070279 - 7 Jul 2026
Viewed by 133
Abstract
Deep rock blasting under high in situ stress is challenged by the suppression of stress wave propagation and the strong directional dependence of crack growth, which together make fragmentation control notoriously difficult. Existing studies remain largely qualitative and lack predictive mathematical relationships linking [...] Read more.
Deep rock blasting under high in situ stress is challenged by the suppression of stress wave propagation and the strong directional dependence of crack growth, which together make fragmentation control notoriously difficult. Existing studies remain largely qualitative and lack predictive mathematical relationships linking crack length to the in situ stress state. In this study, we combine theoretical analysis with LS-DYNA numerical simulations to investigate eight stress cases (σ = 10~40 MPa, lateral stress coefficient K = 0~2). For the first time, a dimensionless confinement parameter, χ = σm/σt* + αχΔσ/σc, combining mean and deviatoric stresses, is introduced. And a unified exponential scaling relationship is established: Lc/a = 122.54exp(−0.80χ) + 4.9(R2 = 0.94). This quantitative relationship reveals a hoop stress phase transition: the tensile phase vanishes completely when the hydrostatic stress reaches approximately 30 MPa, and provides a practical theoretical basis for optimizing blasting parameters and predicting fragmentation extents in deep, high-stress mining and tunneling. Full article
(This article belongs to the Section Geomechanics)
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16 pages, 3873 KB  
Article
Experimental and Numerical Investigation on Fe-SMA Strengthening of U-Rib Butt-Welded Joints with Porosity Defects
by Haoran Sui, Yi Liu, Yan Yao, Xu Zhou, Xue Bai and Jianxin Peng
Materials 2026, 19(13), 2902; https://doi.org/10.3390/ma19132902 - 6 Jul 2026
Viewed by 182
Abstract
To investigate the influence of porosity defects and the strengthening effect of bonded iron-based shape memory alloy (Fe-SMA) plates, fatigue tests were conducted on defect-free, porosity-containing, and Fe-SMA-strengthened U-rib butt-welded specimens. A numerical model considering porosity defects and the bonded Fe-SMA plate was [...] Read more.
To investigate the influence of porosity defects and the strengthening effect of bonded iron-based shape memory alloy (Fe-SMA) plates, fatigue tests were conducted on defect-free, porosity-containing, and Fe-SMA-strengthened U-rib butt-welded specimens. A numerical model considering porosity defects and the bonded Fe-SMA plate was also established and validated against the experimental results. The results show that porosity defects significantly increased the local stress level near the crack. Under a load of 60 kN, the stress at the section 2 mm from the crack edge increased from 98 MPa to 139.5 MPa. Meanwhile, the fatigue life decreased from 260 × 104 cycles to 127 × 104 cycles. After Fe-SMA strengthening, the stress decreased to 75.59 MPa, and the fatigue life increased to 326 × 104 cycles, which was 2.57 times that of the unreinforced defective specimen. The Fe-SMA plate did not change the fatigue crack propagation path but effectively slowed crack growth through local stiffness enhancement and activation-induced pre-compressive stress. Parametric analysis further showed that, among the investigated numerical cases, an activation temperature of 200 °C produced the largest predicted strengthening effect. Increasing the pore diameter from 0.5 mm to 2.0 mm reduced the reinforcement effect from 69.45% to 52.98%, and increasing the crack length from 10 mm to 50 mm reduced it from 65.41% to 35.53%. These results indicate that bonded Fe-SMA plates can effectively improve the fatigue performance of U-rib butt-welded joints with porosity defects, especially when applied before excessive crack growth occurs. Full article
(This article belongs to the Section Metals and Alloys)
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46 pages, 6713 KB  
Review
Hydrogen Effect on Natural Gas Pipeline Steels: From Fatigue to Data-Driven Integrity Assessment and System-Level Testbed
by Mohsin Ali Khan, Hong Pan and Zhibin Lin
Hydrogen 2026, 7(3), 90; https://doi.org/10.3390/hydrogen7030090 - 4 Jul 2026
Viewed by 362
Abstract
This review examines hydrogen-assisted fatigue crack growth rate (HA-FCGR) in pipeline steels with a focus on implications for integrity assessment of hydrogen transport systems. Existing natural gas pipelines offer a cost-effective pathway for hydrogen transmission; however, hydrogen embrittlement (HE) significantly alters fatigue behavior. [...] Read more.
This review examines hydrogen-assisted fatigue crack growth rate (HA-FCGR) in pipeline steels with a focus on implications for integrity assessment of hydrogen transport systems. Existing natural gas pipelines offer a cost-effective pathway for hydrogen transmission; however, hydrogen embrittlement (HE) significantly alters fatigue behavior. This paper integrates scientometric analysis with a systematic review to evaluate the influence of material microstructure, welds, loading conditions, hydrogen pressure, and environmental variables on fatigue crack growth rates (FCGR). The synthesis confirms that HA-FCGR is most pronounced in the Paris region and is strongly governed by hydrogen pressure and loading frequency, while the role of material strength is less definitive than traditionally assumed. Recent advances in machine learning demonstrate strong predictive capability for FCGR; however, their integration into risk-based inspection and pipeline integrity frameworks remains limited. To bridge the gap between laboratory-scale understanding and field implementation, the concept of a near-real-world hydrogen pipeline testbed is introduced, enabling synchronized measurement of pressure cycling, material degradation, and system-level response. The review identifies critical research needs, including weld-focused fatigue datasets, realistic pressure-cycle validation, uncertainty-aware modeling, and integration of physics-based and data-driven approaches for decision-making. These findings provide a pathway toward reliable and scalable integrity assessment for hydrogen transport in existing pipeline infrastructure. Full article
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10 pages, 3711 KB  
Article
UV Ageing Behavior of Chinese Lacquer Coatings on 3D-Printed PLA Substrates
by Zongming Liu, Xiaofang Zhao, Li Men, Yi Xie, Wei Wang and Xinyou Liu
Coatings 2026, 16(7), 780; https://doi.org/10.3390/coatings16070780 - 30 Jun 2026
Viewed by 182
Abstract
Chinese lacquerware is valued for its distinctive gloss, hardness, and durability. In this study, three layers of natural lacquer were applied to 3D-printed PLA substrates and exposed to UVA-340 accelerated aging for 25 days. The lacquer film gradually became lighter in color, with [...] Read more.
Chinese lacquerware is valued for its distinctive gloss, hardness, and durability. In this study, three layers of natural lacquer were applied to 3D-printed PLA substrates and exposed to UVA-340 accelerated aging for 25 days. The lacquer film gradually became lighter in color, with the lightness value increasing from 30.69 to 44.69. At the same time, gloss decreased from 59.37 to 48.28 GU, while surface roughness increased significantly, with Ra rising from 2.11 to 10.07 μm. Pencil hardness declined from H to 5B, indicating a reduction in surface strength. FTIR results showed partial oxidation of phenolic hydroxyl groups, whereas the aromatic backbone and aliphatic side chains remained largely unchanged. These results suggest that UV aging mainly causes surface photo-oxidation, leading to fading, gloss loss, roughening, and reduced durability of the lacquer coating. SEM images showed that the lacquer surface changed gradually during UV exposure. In the first few days of aging, small cracks started to appear on the surface, along with a bit of powdering. As UV exposure continued, the cracks gradually became larger and began to spread. By the final stage, many of them linked up into a network, but the overall damage slowed down compared to earlier stages. Overall, the process moved through a quick initial change, then a period of crack growth, and finally a more stable phase. These results help make it clearer how UV light affects lacquer coatings on polymer-based materials. Full article
(This article belongs to the Section Functional Polymer Coatings and Films)
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18 pages, 5423 KB  
Article
High-Temperature Degradation and Microstructural Evolution of 310S Stainless Steel in Carburizing Furnace Service
by Bobby Pranajaya and Chung-Chun Wu
Crystals 2026, 16(7), 428; https://doi.org/10.3390/cryst16070428 - 30 Jun 2026
Viewed by 178
Abstract
This study investigates the degradation and failure mechanisms of AISI 310S stainless steel conveyor belt wires operating under cyclic conditions up to 900 °C in a continuous carburizing furnace. Microstructural evolution and mechanical responses after service exposure were evaluated using optical microscopy, scanning [...] Read more.
This study investigates the degradation and failure mechanisms of AISI 310S stainless steel conveyor belt wires operating under cyclic conditions up to 900 °C in a continuous carburizing furnace. Microstructural evolution and mechanical responses after service exposure were evaluated using optical microscopy, scanning electron microscopy (SEM) equipped with energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), and Vickers microhardness testing. Results indicate that initial exposure led to σ-phase nucleation and the formation of a protective Cr2O3-SiO2 oxide scale. However, prolonged service led to scale degradation driven by Na-containing residues from pre-cleaning agents, which reacted to form Na2SiO3 and NaAlSiO4 phases. This degradation accelerated the growth of non-protective iron oxides (Fe2O3, Fe3O4). Simultaneously, the σ-phase decomposed into massive, continuous M23C6 and M7C3 carbide networks along grain boundaries, inducing severe chromium sensitization. Consequently, the matrix embrittled significantly, with Vickers hardness increasing from 150 HV to 290–340 HV. Fracture analysis confirmed that brittle intergranular cracking initiated at these carbide networks, oxide inclusions, and matrix pores. Ultimately, the synergistic effects of oxide scale degradation, extensive carbide precipitation, and grain boundary depletion caused the premature catastrophic failure of the conveyor mesh under cyclic operational stress. Full article
(This article belongs to the Section Crystalline Metals and Alloys)
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9 pages, 2994 KB  
Proceeding Paper
Characterizing Fatigue Delamination Growth in Multidirectional CFRP Laminates
by Davide Biagini, Francisco Monticeli, Yasmine Mosleh and John-Alan Pascoe
Eng. Proc. 2026, 133(1), 203; https://doi.org/10.3390/engproc2026133203 - 26 Jun 2026
Viewed by 206
Abstract
Despite the popularity of multidirectional laminates in many fatigue-prone design applications, there is still little understanding of how the adjacent plies’ fibre orientation affects interfacial crack (delamination) fatigue propagation. To expand our knowledge on this matter, we present a systematic experimental investigation of [...] Read more.
Despite the popularity of multidirectional laminates in many fatigue-prone design applications, there is still little understanding of how the adjacent plies’ fibre orientation affects interfacial crack (delamination) fatigue propagation. To expand our knowledge on this matter, we present a systematic experimental investigation of the delamination growth behaviour for different interfaces and under different opening modes. In mode I, off-axis plies (as in 90//0 and 45//0 interfaces) increase the effects of fibre bridging, shifting the Paris curves to higher strain energy release rates (SERR), and thus making the 0//0 results (highly) conservative. Instead, in the presence of mixed mode, the Paris curves of 0//0 interfaces were not conservative in case of low SERR and low crack growth rates. These effects need to be accounted for when predicting the fatigue behaviour of a multidirectional laminate. Full article
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