Monitoring and Analysis of Crack Dimensions in Prestressed Concrete T-Girders on the Western Sichuan Plateau
Abstract
1. Introduction
2. Materials and Methods
2.1. Study Object and Monitoring Indices
2.2. Monitoring Method and Measurement Layout
- (1)
- Crack width measurement: An integrated concrete crack testing instrument is used. It employs microscopic imaging technology, magnifying the crack image for measurement. Measurement range: 0–10 mm; accuracy: ±0.01 mm; analysis modes: AI-based automatic detection (diagonal and transverse cracks) and manual analysis. (Leitu Technology Co., Ltd., Beijing China)
- (2)
- Crack depth measurement: An ultrasonic instrument is used. It employs ultrasonic technology. Acoustic time measurement range: 0–4,096,000 μs; amplitude measurement range: 0–170 dB; crack depth measurement range: 5–500 mm; operating temperature: −20 to +60 °C. (Sinorock Technology Co., Ltd., Wuhan China)
- (3)
- Long-term dynamic crack width monitoring: An image-based crack width monitor is used. It captures images of the crack and performs edge detection analysis to track changes in crack width, uploading the results and image data to a remote viewing platform via a 4G network. Measurement accuracy: 0.01 mm; image resolution: 1920 × 1080; sampling frequency: ≥1 reading every 10 min. (Shengtuo Testing Technology Co., Ltd., Chengdu China)
2.3. Data Processing and Evaluation Method
3. Results
3.1. Crack Characteristics of the Main-Girder Web
3.1.1. Crack Morphology of the Main-Girder Web
3.1.2. Crack-Size Distribution of the Main-Girder Web
3.2. Crack Characteristics of the Girder Bottom
3.2.1. Crack Morphology of the Girder Bottom
3.2.2. Crack-Size Distribution of the Girder Bottom
3.3. Crack Characteristics of Diaphragms
3.3.1. Crack Morphology of Diaphragms
3.3.2. Crack-Size Distribution of Diaphragms
3.4. Analysis of Crack Width, Depth and Concrete Cover Thickness
4. Time-Dependent Crack Behavior
4.1. Newly Developed Cracks
4.2. Development of Existing Cracks
5. Temperature Response of Crack Width
6. Conclusions
- (1)
- The monitored bridge was dominated by microcracks. Web and diaphragm crack widths were mainly 0–0.04 mm, and bottom-crack widths were mainly 0–0.10 mm. Crack lengths in the main components were mostly 2–20 cm, indicating that crack quantity alone should not be used as the sole durability index.
- (2)
- Crack distribution showed a clear exposure-orientation effect. The sunny side of the edge girder contained about 598 cracks, approximately 4.8 times the 123 cracks on the shaded side. Solar radiation and daily temperature variation should therefore be considered when inspecting beam bridges in high-altitude mountainous regions.
- (3)
- Crack depth was positively related to crack width. Most cracks narrower than 0.10 mm remained within the concrete surface layer, whereas cracks wider than 0.20 mm generally exceeded the approximately 40 mm concrete cover and therefore posed greater durability risk.
- (4)
- During the four-month monitoring period, newly developed cracks accounted for about 6.0% of all recorded cracks, and only three of the 721 existing cracks increased by 4–6 cm. These growing cracks were mainly located near web-to-top-slab corner regions and should be treated as key follow-up zones.
- (5)
- Under the measured temperature range of −1 to 24 °C, representative crack widths fluctuated by about 0.02 mm without sustained growth. For maintenance, cracks wider than 0.20 mm and deeper than the concrete cover should be prioritized for sealing, waterproofing and periodic remeasurement.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Monitoring Project and Structural Location | Crack Length | Crack Length | Length Increase |
|---|---|---|---|
| Shuajingsi No. 3 Bridge, left span 1, girder 1–4#, 3–4 m | 5 cm | 9 cm | 4 cm |
| Shuajingsi No. 3 Bridge, left span 1, girder 1–4#, 16–17 m | 6 cm | 12 cm | 6 cm |
| Shuajingsi No. 3 Bridge, left span 1, girder 1–6#, 17–18 m | 30 cm | 35 cm | 5 cm |
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Zhao, Y.; Xu, N.; Zhou, X. Monitoring and Analysis of Crack Dimensions in Prestressed Concrete T-Girders on the Western Sichuan Plateau. Buildings 2026, 16, 2732. https://doi.org/10.3390/buildings16142732
Zhao Y, Xu N, Zhou X. Monitoring and Analysis of Crack Dimensions in Prestressed Concrete T-Girders on the Western Sichuan Plateau. Buildings. 2026; 16(14):2732. https://doi.org/10.3390/buildings16142732
Chicago/Turabian StyleZhao, Yicheng, Nuo Xu, and Xiaojun Zhou. 2026. "Monitoring and Analysis of Crack Dimensions in Prestressed Concrete T-Girders on the Western Sichuan Plateau" Buildings 16, no. 14: 2732. https://doi.org/10.3390/buildings16142732
APA StyleZhao, Y., Xu, N., & Zhou, X. (2026). Monitoring and Analysis of Crack Dimensions in Prestressed Concrete T-Girders on the Western Sichuan Plateau. Buildings, 16(14), 2732. https://doi.org/10.3390/buildings16142732

