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Search Results (1,374)

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Keywords = cooling and heating loads

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39 pages, 7289 KB  
Article
Design and Optimization of a Hybrid Energy System Integrating Solar PV and Geothermal Heat Pump: A Case Study in L’Anse-au-Loup, Labrador
by Sujith Eswaran, Ashraf Ali Khan, Hafiz Furqan Ahmed, Usman Ali Khan and Ali Momenzadeh
Electricity 2026, 7(2), 55; https://doi.org/10.3390/electricity7020055 (registering DOI) - 15 Jun 2026
Abstract
The building sector accounts for nearly 30% of global energy use and 28% of CO2 emissions, with residential buildings in Canada contributing about 17% of national energy demand. In cold regions such as Labrador, approximately 82% of this consumption is associated with [...] Read more.
The building sector accounts for nearly 30% of global energy use and 28% of CO2 emissions, with residential buildings in Canada contributing about 17% of national energy demand. In cold regions such as Labrador, approximately 82% of this consumption is associated with space heating and domestic hot water, making heating the dominant residential load, while fossil-fuel furnaces and electric baseboard heaters remain common. These conditions highlight the need for efficient and sustainable heating alternatives for cold-climate residential buildings. This study examines the design and performance of a hybrid solar photovoltaic (PV) and geothermal heat pump (GTHP) system for a typical detached home in L’Anse-au-Loup, Labrador, Newfoundland and Labrador, Canada (51.52° N, 56.84° W), with the goal of improving energy efficiency and reducing dependence on the electrical grid. Heating and cooling loads were developed using the Hourly Analysis Program (HAP 6.1), while system operation and economic performance were assessed through the Hybrid Optimization Model for Electric Renewables (HOMER Pro 3.18.3). The proposed design combines a rooftop PV array, a ground-source heat pump, and second-life lithium-ion batteries repurposed from retired electric vehicles to lower costs and support short-term energy storage. The system is modelled under grid-connected conditions to reflect realistic operation for northern households. Results show that the hybrid system can meet annual electrical and thermal needs while reducing grid consumption by more than half. Annual carbon emissions decrease by roughly 4–5 tonnes, and repurposed batteries offer a cost-effective alternative to new storage. Overall, the study demonstrates that PV–GTHP systems can provide reliable, efficient, and practical energy solutions for cold-climate homes. Full article
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26 pages, 4419 KB  
Article
Regulatory Gap in Fenestration Thermal Performance: Integrating Linear Thermal Transmittance into Energy Codes
by Muhammad Tayyab Naqash and Antonio Formisano
Sustainability 2026, 18(12), 6111; https://doi.org/10.3390/su18126111 (registering DOI) - 14 Jun 2026
Abstract
Fenestration systems play a critical role in building thermal performance, particularly in cooling-dominated climates where envelope inefficiencies directly amplify electricity demand. In Saudi Arabia and other Gulf Cooperation Council (GCC) countries, cooling accounts for the majority of building energy consumption. Nevertheless, the facade [...] Read more.
Fenestration systems play a critical role in building thermal performance, particularly in cooling-dominated climates where envelope inefficiencies directly amplify electricity demand. In Saudi Arabia and other Gulf Cooperation Council (GCC) countries, cooling accounts for the majority of building energy consumption. Nevertheless, the facade and insulated glass industries are experiencing rapid market expansion. Despite this technological evolution, prevailing regulatory frameworks, including the Saudi Building Code Energy Conservation Requirements (SBC 601), ASHRAE 90.1, and the International Energy Conservation Code (IECC), primarily rely on area-weighted U-values and solar heat gain coefficients (SHGCs) without explicitly integrating multidimensional thermal bridge effects such as linear thermal transmittance (ψ). This paper examines the omission of ψ from current energy compliance systems, evaluates its implications in cooling-dominated climates, and proposes a phased regulatory integration pathway aligned with sustainability objectives under Vision 2030. Literature reports indicate that thermal bridges may increase cooling loads by up to 25% and total building energy use by 5–30%, depending on climate severity and façade configuration. The findings highlight the need to transition from simplified prescriptive compliance toward a physics-informed governance capable of addressing evolving facade complexity in hot-arid environments. The proposed framework offers a systematic pathway for integrating linear thermal transmittance requirements while supporting regional sustainability goals and advancing high-performance building technologies. Full article
(This article belongs to the Section Sustainable Engineering and Science)
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33 pages, 11520 KB  
Article
Structural Design of Lithium Iron Phosphate Energy Storage Battery Modules Based on Multi-Physical Field Simulation
by Ran Sang, Yifei Li, Qianpeng Yang and Yan Han
Energies 2026, 19(12), 2794; https://doi.org/10.3390/en19122794 - 10 Jun 2026
Viewed by 115
Abstract
To address heat accumulation, localized hot spots, and non-uniform temperature distribution in large-capacity lithium iron phosphate energy storage battery modules under high ambient temperature and high-rate charge/discharge conditions, this study proposes a fin-enhanced phase change material (PCM)-air hybrid thermal management structure for a [...] Read more.
To address heat accumulation, localized hot spots, and non-uniform temperature distribution in large-capacity lithium iron phosphate energy storage battery modules under high ambient temperature and high-rate charge/discharge conditions, this study proposes a fin-enhanced phase change material (PCM)-air hybrid thermal management structure for a 100 Ah prismatic lithium iron phosphate battery and a 2P18S energy storage battery module. First, the battery thermal model is validated using single-cell experimental data reported in the literature. Subsequently, a three-dimensional transient fluid–solid coupled heat transfer model is established by considering transient battery heat generation, PCM solid–liquid phase change, air-side flow and heat transfer, and temperature-dependent thermophysical properties. User-defined functions are employed to implement the transient heat source and temperature-dependent material properties. Under identical boundary conditions, the thermal management performances of three configurations, namely Fin-Air, PCM-Air, and Fin-PCM-Air, are compared. The effects of ambient temperature (20 °C, 25 °C, and 30 °C) and inlet air velocity (1 m/s, 2 m/s, and 3 m/s) on the maximum module temperature, temperature uniformity, PCM liquid fraction evolution, and flow field distribution are quantitatively analyzed. The results show that, compared with the Fin–Air system without PCM and the PCM-Air system without fins, the Fin-PCM-Air configuration reduces the maximum module temperature by 1.57% and 0.25%, respectively, at an ambient temperature of 30 °C and an inlet air velocity of 3 m/s. After four charge–discharge cycles, the peak maximum temperature of the module is approximately 38.56 °C, and the peak maximum temperature difference remains below 3.6 K, indicating good temperature uniformity and latent heat buffering capability. In addition, the air velocity trade-off analysis indicates that increasing the inlet air velocity can improve cooling performance but also increases the air-channel pressure drop and fan power consumption. Therefore, the Fin-PCM-Air structure is more suitable for high-thermal-load conditions, and its practical application should comprehensively consider cooling benefits, additional mass, manufacturing cost, and long-term reliability. This study provides a reference for the design and engineering application of hybrid thermal management structures for large-capacity energy storage battery modules. Full article
(This article belongs to the Section J: Thermal Management)
24 pages, 2605 KB  
Article
Inversion and Dynamic Control of Local Heating Temperature Fields in Wellhead-Produced Fluids
by Xinwei Wang, Huiqin Wu, Dong Sun, Lihui Ma, Pan Zhang, Chenyu Fan, Haorong Wang and Riyi Lin
Processes 2026, 14(12), 1891; https://doi.org/10.3390/pr14121891 - 10 Jun 2026
Viewed by 167
Abstract
During heavy oil development, the gathering and transportation of low-temperature wellhead-produced fluids are often accompanied by high viscosity, pipe-wall deposition, and high flow resistance, threatening the continuous and stable operation of gathering systems. Existing studies on wellhead heating mainly focus on overall steady-state [...] Read more.
During heavy oil development, the gathering and transportation of low-temperature wellhead-produced fluids are often accompanied by high viscosity, pipe-wall deposition, and high flow resistance, threatening the continuous and stable operation of gathering systems. Existing studies on wellhead heating mainly focus on overall steady-state heating performance, while variable-flow heat transfer and start–stop control in local heating systems remain insufficiently explored. This study aims to evaluate the steady-state heating capacity, transient thermal response, and start–stop control performance of a localized electric heating section under variable-flow conditions. A 3D fluid–solid-coupled heat-transfer model of the heating element, pipe wall, and internal fluid was developed using COMSOL Multiphysics. The steady-state temperature field, transient heating and cooling behavior, and start–stop control characteristics were analyzed under different flow rates. The results show that, at a heating power of 15 kW and a flow rate of 20 m3/d, the maximum outer-wall temperature reached 564 K, and the average outlet fluid temperature reached 308.83 K, indicating effective heating performance. As the flow rate increased from 10 m3/d to 30 m3/d, the maximum pipe-wall temperature and fluid temperature rise both decreased, whereas the average fluid-side heat-transfer coefficient increased from approximately 700 W/(m2·K) to 1800 W/(m2·K), demonstrating enhanced convective heat transfer. Under a dual-threshold control strategy of 463.15–483.15 K, the system maintained the target temperature near 473.15 K under all tested conditions, while the load factor increased from 37.83% to 86.15%. These findings provide theoretical references and engineering support for optimizing power configuration and improving temperature control strategies in local heating systems for wellhead-produced fluids. Full article
(This article belongs to the Special Issue New Technology of Unconventional Reservoir Stimulation and Protection)
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12 pages, 5520 KB  
Article
Preparation of PNT@SiO2 Aerogel Composite Phase Change Material with Oriented Structure and Its Thermal Management Characteristics for Battery
by Silong Wang, Wei Yan, Pan Sun and Jun Yuan
Nanomaterials 2026, 16(12), 709; https://doi.org/10.3390/nano16120709 - 9 Jun 2026
Viewed by 208
Abstract
Power batteries used in electric-powered vessels, new-energy tractors or construction machinery typically require prolonged, continuous operation at high power levels, which can lead to significant heat buildup and pose serious threats to battery safety, cycle life, and operational stability. Traditional air-cooled and liquid-cooled [...] Read more.
Power batteries used in electric-powered vessels, new-energy tractors or construction machinery typically require prolonged, continuous operation at high power levels, which can lead to significant heat buildup and pose serious threats to battery safety, cycle life, and operational stability. Traditional air-cooled and liquid-cooled systems struggle to meet the requirements for efficient heat dissipation under heavy loads. Phase change materials (PCMs) are ideal for passive battery thermal management due to their high latent heat but are severely limited by low thermal conductivity and liquid leakage. In this study, nitrogen-doped carbon nanotubes@SiO2 (PNT@SiO2) were synthesized and further fabricated into oriented porous aerogels by directional freeze-drying using cellulose-based materials as the skeleton. Polyethylene glycol-8000 (PEG-8000) was loaded via vacuum impregnation to obtain the PSAP composite PCM. The optimized composite exhibits a thermal conductivity of 0.93 W/m·K, 3.2 times that of pure PEG, with 96% PEG loading and a phase change enthalpy of 158 J/g. Battery thermal management tests demonstrate its excellent temperature control and heat suppression performance. This study provides a high-performance and feasible thermal management solution for power batteries used in relevant fields. Full article
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27 pages, 4224 KB  
Article
Are Phase Change Material–Concrete Assemblies in Building Envelopes Fire Safe? Experimental Validation and Numerical Modelling
by Ajitanshu Vedrtnam and Nelson Soares
Fire 2026, 9(6), 245; https://doi.org/10.3390/fire9060245 - 8 Jun 2026
Viewed by 235
Abstract
Phase change materials (PCMs) are increasingly incorporated into façades and wall systems to enhance passive thermal regulation; however, their fire safety remains poorly understood. While PCMs effectively reduce cooling loads, limited data exist on their behaviour under real fire exposure. In this study, [...] Read more.
Phase change materials (PCMs) are increasingly incorporated into façades and wall systems to enhance passive thermal regulation; however, their fire safety remains poorly understood. While PCMs effectively reduce cooling loads, limited data exist on their behaviour under real fire exposure. In this study, the thermal response of PCM-integrated concrete panels was investigated through two-dimensional finite element modelling using an apparent heat-capacity formulation that accounts for phase change, latent-heat absorption, and encapsulation softening. Simulations were performed under the ISO 834 standard fire curve and constant furnace exposures between 200 °C and 800 °C for 60 min to evaluate insulation performance and encapsulation stability. Results show that PCM melting at approximately 31 °C provides a 20–25 min delay in rear-face temperature rise under moderate fire exposure (≤400 °C), maintaining the rear-face temperature increase below 180 °C for one hour. Beyond 500 °C, the acrylonitrile butadiene styrene (ABS) encapsulation softens near 95 °C, suppressing latent-heat storage and leading to rear-face temperatures between 260 °C and 360 °C. Comparative analyses indicate that organic PCMs lose effectiveness rapidly unless protected by at least a 25 mm concrete cover, whereas inorganic PCMs exhibit superior stability owing to their non-combustibility and endothermic dehydration behaviour. The results identify performance trends, thermal limitations, and design considerations for the investigated PCM–ABS–concrete assembly under the studied fire exposure conditions. The validated experimental–numerical framework provides insight into the thermal response of PCM-integrated concrete assemblies and supports future development of fire-resilient building-envelope components. Full article
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19 pages, 2157 KB  
Article
FTimeDD: A Time–Frequency Collaborative Model for Multi-Energy Load Forecasting
by Zi Lin, Ziyi Wang, Tengyue Guo and Min Xia
Energies 2026, 19(11), 2729; https://doi.org/10.3390/en19112729 - 5 Jun 2026
Viewed by 175
Abstract
With the global energy transition, Integrated Energy Systems (IESs) improve efficiency by coordinating multiple energy sources, including electricity, cooling, and heating. Accurate load forecasting is essential for reliable energy system operation. However, multi-energy loads show complex coupling, non-stationarity, and long-term dependencies. These characteristics [...] Read more.
With the global energy transition, Integrated Energy Systems (IESs) improve efficiency by coordinating multiple energy sources, including electricity, cooling, and heating. Accurate load forecasting is essential for reliable energy system operation. However, multi-energy loads show complex coupling, non-stationarity, and long-term dependencies. These characteristics pose significant challenges to forecasting tasks. Existing methods have improved short-term forecasting accuracy, but still struggle to jointly capture long-term trends and local fluctuations. To address these issues, this paper proposes FTimeDD, a time–frequency collaborative model for multi-energy load forecasting in IESs. It adopts a dual-path decoupling architecture. The time-domain path separates trend and fluctuation components, while the frequency-domain path extracts dominant periodic features. The two paths are then fused to predict electricity, cooling, and heating loads. Experiments on the ASU Integrated Energy System dataset show that FTimeDD performs well across different forecasting horizons. Compared with the strongest baseline for each metric and horizon, FTimeDD reduces MAE, RMSE, and MAPE by 3.85%, 2.48%, and 1.91% on average, respectively. The method improves forecasting accuracy under the adopted experimental setting while maintaining a compact model scale and low computational cost. Full article
(This article belongs to the Special Issue Artificial Intelligence for Energy Forecasting)
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20 pages, 5593 KB  
Article
Parametric Study of Sinusoidal Rib Turbulators for Heat Transfer Enhancement in Turbine Blade Internal Cooling Channels
by Lei Xia, Zhi-Gang Ruan, Wen Wang and Li-Hong Zhou
Processes 2026, 14(11), 1835; https://doi.org/10.3390/pr14111835 - 5 Jun 2026
Viewed by 147
Abstract
Higher turbine inlet temperatures improve cycle efficiency but intensify blade thermal loading, so internal passages rely on turbulators that raise convection within coolant pressure budgets. Streamwise sinusoidal ribs introduce curvature and spanwise phasing beyond straight transverse bars, yet reconciled multi-row thermal–hydraulic data for [...] Read more.
Higher turbine inlet temperatures improve cycle efficiency but intensify blade thermal loading, so internal passages rely on turbulators that raise convection within coolant pressure budgets. Streamwise sinusoidal ribs introduce curvature and spanwise phasing beyond straight transverse bars, yet reconciled multi-row thermal–hydraulic data for such layouts in high-aspect-ratio blade-cooling analogues remain scarce. Steady three-dimensional computational fluid dynamics (CFD) of turbulent airflow in a 4:1 rectangular channel with uniform heat flux on one ribbed wall are applied to compare nine parametric sinusoidal-rib layouts and one transverse baseline at bulk Reynolds numbers from 20,000 to 90,000. The normalized Nusselt number (Nu/Nu0), Fanning friction factor (f/f0), and composite thermal–hydraulic performance indices quantify the trade-off. Several layouts outperform the transverse baseline; a streamwise-increasing rib-height schedule achieves the highest pressure-drop-weighted index, whereas a large-amplitude uniform waviness gives the best heat-transfer-dominated index. The parametric matrix indicates when streamwise waviness merits further study in ribbed passage design. Full article
(This article belongs to the Section Chemical Processes and Systems)
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22 pages, 5187 KB  
Article
An Improved Load-Transfer Model for Analyzing the Thermo-Mechanical Behavior of Energy Piles Under Heating–Cooling Cycles
by Chenfeng Zong, Yuhui Zhang, Ziyi Wang, Gang Jiang and Weicheng Sun
Buildings 2026, 16(11), 2277; https://doi.org/10.3390/buildings16112277 - 5 Jun 2026
Viewed by 246
Abstract
Energy pile technology integrates geothermal energy exploitation with pile foundation bearing, yet accurately evaluating its thermo-mechanical performance remains theoretically challenging. To address the limitations of traditional load-transfer methods for accurately locating the neutral plane—which cause inconsistencies between computed pile-head axial forces and applied [...] Read more.
Energy pile technology integrates geothermal energy exploitation with pile foundation bearing, yet accurately evaluating its thermo-mechanical performance remains theoretically challenging. To address the limitations of traditional load-transfer methods for accurately locating the neutral plane—which cause inconsistencies between computed pile-head axial forces and applied loads, and calculation discontinuities at the neutral plane—this study proposes an improved method using an iterative algorithm to eliminate unbalanced forces. Furthermore, based on a non-linear load-transfer function for pile-soil displacement compatibility, a model with well-defined parameters is established to capture the impact of long-term temperature cycles on the evolution of shaft resistance. A comprehensive calculation method for pile axial force and shaft resistance under cyclic temperature effects is thereby established. The analytical method is systematically validated against classical numerical methods and field test data from the London and Kunshan energy piles. Subsequent analysis reveals that heating–cooling cycles induce additional pile settlement. With increasing thermal cycles, the pile’s mechanical response evolves and ultimately stabilizes. Finally, increasing the applied mechanical load progressively attenuates the impact of cyclic temperature variations on the pile’s load-bearing performance. Full article
(This article belongs to the Section Building Energy, Physics, Environment, and Systems)
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19 pages, 2134 KB  
Article
Real-Time Cutting Temperature Monitoring and Tool Wear Prediction with Integrated Thin-Film Thermocouples and Coupled Simulation
by Yingyuan Luo, Fenghao Zuo, Binghai Lyu, Xueliang Zhang and Xianfan Ge
Micromachines 2026, 17(6), 693; https://doi.org/10.3390/mi17060693 (registering DOI) - 4 Jun 2026
Viewed by 254
Abstract
Accurate measurement of the temperature in the cutting zone is essential for closed-loop machining. However, it remains difficult due to the small size of the tool–chip contact area, its partial concealment by chips and the steep thermal gradients present. This study presents an [...] Read more.
Accurate measurement of the temperature in the cutting zone is essential for closed-loop machining. However, it remains difficult due to the small size of the tool–chip contact area, its partial concealment by chips and the steep thermal gradients present. This study presents an integrated framework that combines a thin-film thermocouple (TFTC) on the rake face of a polycrystalline cubic boron nitride (PCBN) tool with a thermo-mechanical wear-coupled simulation in order to monitor cutting temperature and predict tool wear. The three-dimensional finite-element turning model includes a moving heat source that represents plastic and frictional heat at the tool–chip interface, as well as an Archard-type wear law that is enhanced by a temperature correction factor. The TFTC is fabricated by magnetron sputtering NiCr and NiSi films onto an insulating layer, after which it is embedded in the tool as a minimally intrusive in situ sensor. Turning experiments on AISI 1045 steel were performed at spindle speeds of 1000–3000 rpm, feeds of 0.05–0.20 mm/rev and depths of cut ranging from 0.3 to 1.0 mm under dry, wet (emulsion) and cryogenic (liquid nitrogen) cooling conditions. Simulated temperature fields reveal strong localisation at the tool–chip contact and a nonlinear increase in peak rake-face temperature with spindle speed, which fits a quadratic regression with R2 = 0.99. The TFTC shows a response time of around 0.3 s with less than 5% overshoot, and its thermoelectric voltage is almost perfectly linear with temperature (R2 = 1), with a sensitivity of approximately 12 µV/°C. During cutting, TFTC readings agree with infrared measurements within ±3 °C and demonstrate improved robustness in occluded zones. The coupled wear model replicates the observed wear growth trend with the compact expression VB = 0.0001·t0.8. Sensitivity tests indicate that thermo-mechanical coupling increases wear rates compared to single-factor models, and that cooling reduces thermal loads by approximately 15% (wet) and 25% (cryogenic). Full article
(This article belongs to the Special Issue Micro/Nanostructures in Sensors and Actuators, 2nd Edition)
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18 pages, 11378 KB  
Article
Research on Building Energy Efficiency Performance of Substations in Hot Summer and Warm Winter Zones
by Lei Li, Jianyong Yang, Dongqiang Zhang, Cheng Cheng, Lexin Hong and Huijun Wu
Sustainability 2026, 18(11), 5664; https://doi.org/10.3390/su18115664 - 3 Jun 2026
Viewed by 118
Abstract
Substation buildings must achieve energy conservation and carbon reduction, and thereby realize sustainable development, by optimizing envelope structures and adopting systematic design, all while meeting the operational demands of high-precision electrical equipment. This research takes a typical substation building (including switchgear building, main [...] Read more.
Substation buildings must achieve energy conservation and carbon reduction, and thereby realize sustainable development, by optimizing envelope structures and adopting systematic design, all while meeting the operational demands of high-precision electrical equipment. This research takes a typical substation building (including switchgear building, main control building, and guard room) in a hot-summer and warm-winter zone as a case study to evaluate the effects of building thermal performance on building energy use. The building cooling load and the energy-saving rate of the air conditioning system are selected as key evaluation metrics. Using building cooling load and energy-saving rate as core indicators, energy simulation software is employed to analyze the thermal parameters of the building envelope of the switchgear building and the main control building. The influence of operational parameters, such as air conditioning setpoint temperature and internal heat gains, on the building cooling load is also investigated in order to explore design solutions that achieve sustainable development. Results indicate that the cooling load per unit area of the switchgear building is significantly higher than that of the main control building. Among the factors analyzed, the air conditioning setpoint temperature has the most substantial impact on the cooling load; increasing it by just 1 °C can reduce the load by 7–8%. When the optimal values of each factor are adopted, the energy-saving rates of the switchgear building and the main control communication building can reach 32.09% and 24.08%, respectively. This research aims to provide valuable references for determining appropriate building thermal performance parameters and operational settings for fully outdoor 220 kV substation buildings in hot-summer and warm-winter zones, thereby contributing to the sustainable development of buildings. Full article
(This article belongs to the Special Issue Low-Energy Buildings and Low-Carbon Grid Systems)
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21 pages, 2644 KB  
Article
Dynamic Thermal and Energy Performance of Liquid-Cooled Electric Vehicle Batteries Using Water, Glycol Mixtures, and Jet-A
by Mohamed H. Abdelati, Mostafa Makrahy, Al-Hussein Matar, Ebram F. F. Mokbel, M. M. Moheyeldein and Mohamed A. A. Abdelkareem
Sustainability 2026, 18(11), 5529; https://doi.org/10.3390/su18115529 - 1 Jun 2026
Viewed by 219
Abstract
Thermal management remains a key challenge for lithium-ion batteries in electric vehicles, especially under transient driving and charging conditions. This study develops a coupled thermo-hydraulic model for a liquid-cooled battery thermal management system and uses it to compare four coolants with different thermophysical [...] Read more.
Thermal management remains a key challenge for lithium-ion batteries in electric vehicles, especially under transient driving and charging conditions. This study develops a coupled thermo-hydraulic model for a liquid-cooled battery thermal management system and uses it to compare four coolants with different thermophysical properties: water, ethylene glycol–water, propylene glycol–water, and Jet-A aviation fuel. Unlike studies that focus mainly on temperature reduction, the present work evaluates battery temperature, hydraulic pump power, and cooling load/heat rejection demand within the same framework. The coolants are tested under the FTP-75 driving cycle and a high-rate charging case while pump speed is varied between 1500 and 4500 rpm. Water provides the strongest cooling performance, reducing the battery temperature during FTP-75 from about 30 °C to 21.2 °C at 1500 rpm and 20.6–20.8 °C at 4500 rpm. During charging, water maintains the battery temperature near 23 °C at 1500 rpm, whereas ethylene glycol–water and Jet-A reach about 46–47 °C. Increasing pump speed improves thermal regulation, particularly for weaker-performing coolants, but it also increases auxiliary demand; for example, the RMS pump power of water during charging rises from 0.039 to 0.735 kW. Overall, the results show that coolant selection in liquid-cooled BTMS requires a balanced assessment of heat removal capability, pumping demand, and heat rejection requirements. Full article
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23 pages, 8330 KB  
Article
Natural Cold Source Computing Cluster Thermal Management Coupled with PCM
by Yi Ren, Wenqian Jia, Sijie Sun, Yue Shu, Xuan Zhang, Yufeng Zhang and Bo Zhou
Buildings 2026, 16(11), 2211; https://doi.org/10.3390/buildings16112211 - 30 May 2026
Viewed by 284
Abstract
As the power density of office computing clusters rises to 200–250 W per chip, the substantial heat generated during operation not only impairs chip performance and shortens lifespan but also compels heating, ventilation, and air conditioning (HVAC) systems to operate at high loads. [...] Read more.
As the power density of office computing clusters rises to 200–250 W per chip, the substantial heat generated during operation not only impairs chip performance and shortens lifespan but also compels heating, ventilation, and air conditioning (HVAC) systems to operate at high loads. This increases energy consumption by 30–40% and causes indoor temperature fluctuations that reduce office workers’ comfort. Targeting centralized thermal management for such clusters, this study proposes a hybrid cooling strategy integrating outdoor natural cold air (as a continuous heat sink) with phase change materials (PCMs, for transient heat peak absorption). Six adjustable heating plates (power range: 50–250 W per unit, simulating 7 nm office chips) mimicked heat dissipation in a six-chip cluster. Latent heat storage (LHS) units served as passive cooling, with fan coils as auxiliary for natural/forced convection. By using PCMs (melting point: 48 °C) to absorb transient peaks and coils to utilize outdoor cold air, the system maintained circulating water at approximately 60 °C (steady-state equilibrium temperature under full-load conditions) and kept chip temperatures below 80 °C (industrial safety threshold). The hybrid system reduced combined pump and fan power to 125 W, achieving 75% energy savings compared to the HVAC system (500 W) and 40% savings compared to using only natural cold air (210 W pump and fan power). Positive pressure in the outdoor unit (increasing coil air velocity by 1.2 m/s relative to natural convection) further improved heat dissipation efficiency by 15%. Finally, this study quantifies the influence of PCM thermal conductivity and filling mass on the system’s temperature control performance through numerical simulations, providing direct evidence for parameter design of LHS units. Full article
(This article belongs to the Special Issue Development of Indoor Environment Comfort)
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18 pages, 930 KB  
Article
Experimental Investigation of a Large-Scale Direct Contact Latent Cold Storage System for Hyperloop Thermal Management
by Nicolas Krieg, Patrick Estermann, Pascal Gürber, William Delgado-Diaz, Rebecca Ravotti, Manuel Häusler and Anastasia Stamatiou
Energies 2026, 19(11), 2637; https://doi.org/10.3390/en19112637 - 29 May 2026
Viewed by 177
Abstract
Hyperloop transport operates in a low-pressure environment in which convective heat transfer is strongly limited, making conventional air-based cooling ineffective. One promising thermal management approach is therefore to absorb the waste heat generated during travel in a thermal energy storage (TES) system and [...] Read more.
Hyperloop transport operates in a low-pressure environment in which convective heat transfer is strongly limited, making conventional air-based cooling ineffective. One promising thermal management approach is therefore to absorb the waste heat generated during travel in a thermal energy storage (TES) system and dissipate it during stops. In this context, latent heat storage based on water–ice systems is particularly attractive because of its high energy density and nearly constant-temperature heat absorption. However, experimental validation of such systems beyond laboratory scale is still lacking. This study therefore investigated a large-scale direct contact latent heat storage (DCLHS) system for Hyperloop thermal management, using water as heat transfer fluid and ice as phase change material. The system was evaluated for two ice morphologies, crushed ice and ice block, under both constant and time-variant cooling power profiles representative of Hyperloop operation. The objective was to assess thermal performance, exergy efficiency, and hydraulic stability at application-relevant scale, and to identify morphology-dependent trade-offs relevant for system integration. The results show that the large-scale system can operate reliably under dynamic loads and that upscaling leads to smoother thermal behavior and reduced boundary effects. Crushed ice demonstrated superior thermal responsiveness, maintaining outlet temperatures close to the phase change temperature and achieving exergy efficiencies up to 0.72 at cooling powers up to 3.8 kW while enabling stable operation at 15 °C. In contrast, the ice block configuration provided higher volumetric energy density but exhibited delayed thermal response and required substantially higher mass flow rates, which limited operation to approximately 25 °C and reduced exergy efficiency to 0.03–0.35. Overall, the results show that large-scale DCLHS is a feasible option for Hyperloop thermal management, while also revealing that system behavior at larger scale is strongly influenced by storage morphology. Full article
(This article belongs to the Section D: Energy Storage and Application)
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25 pages, 5230 KB  
Article
Adaptive, Demand-Driven Thermal Management of Battery Packs via Branch-Level Flow Allocation
by Nasim Saber, Runar Unnthorsson and Christiaan Petrus Richter
Batteries 2026, 12(6), 197; https://doi.org/10.3390/batteries12060197 - 29 May 2026
Viewed by 263
Abstract
Second-life lithium-ion batteries offer strong potential for sustainable stationary energy storage, but their practical reuse is limited by cell-to-cell heterogeneity, non-uniform heat-generation, and the resulting thermal safety risks. Conventional battery thermal management systems (BTMSs), which rely on fixed and uniformly distributed coolant flow, [...] Read more.
Second-life lithium-ion batteries offer strong potential for sustainable stationary energy storage, but their practical reuse is limited by cell-to-cell heterogeneity, non-uniform heat-generation, and the resulting thermal safety risks. Conventional battery thermal management systems (BTMSs), which rely on fixed and uniformly distributed coolant flow, are not well-suited to the asymmetric thermal behaviour of aged battery packs. In this study, an adaptive liquid-cooling framework with locally regulated branch-level flow allocation is proposed for second-life prismatic LiFePO4 battery modules. A three-dimensional transient conjugate heat transfer model was developed in COMSOL Multiphysics. The analysis was conducted on a 3 × 3 battery module under nine thermal heterogeneity scenarios, followed by a larger 5 × 4 module to evaluate scalability. The results show that thermal severity depends not only on heat-generation magnitude but also on the spatial arrangement of degraded cells. Under the most critical 3 × 3 configuration, the adaptive BTMS reduced the maximum temperature from 37.16 °C to 28.77 °C, corresponding to a reduction of about 8.38 °C, while limiting the cell-to-cell temperature difference to approximately 1.16 °C. A comparison with a conventional constant-flow cooling configuration in the larger 5 × 4 module further showed that adaptive branch-level coolant redistribution improves thermal uniformity under heterogeneous thermal loading by selectively directing cooling capacity toward thermally stressed regions. The results demonstrate the potential of demand-driven flow allocation as a distributed thermal-management strategy for heterogeneous second-life battery systems. Full article
(This article belongs to the Special Issue Thermal Safety of Lithium Ion Batteries—2nd Edition)
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