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Keywords = compressed air system

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22 pages, 14333 KiB  
Article
A Transient Combustion Study in a Brick Kiln Using Natural Gas as Fuel by Means of CFD
by Sergio Alonso-Romero, Jorge Arturo Alfaro-Ayala, José Eduardo Frias-Chimal, Oscar A. López-Núñez, José de Jesús Ramírez-Minguela and Roberto Zitzumbo-Guzmán
Processes 2025, 13(8), 2437; https://doi.org/10.3390/pr13082437 - 1 Aug 2025
Abstract
A brick kiln was experimentally studied to measure the transient temperature of hot gases and the compressive strength of the bricks, using pine wood as fuel, in order to evaluate the thermal performance of the actual system. In addition, a transient combustion model [...] Read more.
A brick kiln was experimentally studied to measure the transient temperature of hot gases and the compressive strength of the bricks, using pine wood as fuel, in order to evaluate the thermal performance of the actual system. In addition, a transient combustion model based on computational fluid dynamics (CFD) was used to simulate the combustion of natural gas in the brick kiln as a hypothetical case, with the aim of investigating the potential benefits of fuel switching. The theoretical stoichiometric combustion of both pine wood and natural gas was employed to compare the mole fractions and the adiabatic flame temperature. Also, the transient hot gas temperature obtained from the experimental wood-fired kiln were compared with those from the simulated natural gas-fired kiln. Furthermore, numerical simulations were carried out to obtain the transient hot gas temperature and NOx emissions under stoichiometric, fuel-rich, and excess air conditions. The results of CO2 mole fractions from stoichiometric combustion demonstrate that natural gas may represent a cleaner alternative for use in brick kilns, due to a 44.08% reduction in emissions. Contour plots of transient hot gases temperature, velocity, and CO2 emission inside the kiln are presented. Moreover, the time-dependent emissions of CO2, H2O, and CO at the kiln outlet are shown. It can be concluded that the presence of CO mole fractions at the kiln outlet suggests that the transient combustion process could be further improved. The low firing efficiency of bricks and the thermal efficiency obtained are attributed to uneven temperatures distributions inside the kiln. Moreover, hot gas temperature and NOx emissions were found to be higher under stoichiometric conditions than under fuel-rich or excess of air conditions. Therefore, this work could be useful for improving the thermal–hydraulic and emissions performance of brick kilns, as well as for future kiln design improvements. Full article
(This article belongs to the Special Issue Numerical Simulation of Flow and Heat Transfer Processes)
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24 pages, 2631 KiB  
Review
Vapor Compression Refrigeration System for Aircrafts: Current Status, Large-Temperature-Range Challenges and Emerging Auto-Cascade Refrigeration Technologies
by Hainan Zhang, Qinghao Wu, Shuo Feng, Sujun Dong and Zanjun Gao
Aerospace 2025, 12(8), 681; https://doi.org/10.3390/aerospace12080681 - 30 Jul 2025
Abstract
Modern aircraft increasingly utilizes highly integrated electronic equipment, driving continuously increasing heat dissipation demands. Vapor compression refrigeration systems demonstrate stronger alignment with future aircraft thermal management trends, leveraging their superior volumetric cooling capacity, high energy efficiency, and independence from engine bleed air. This [...] Read more.
Modern aircraft increasingly utilizes highly integrated electronic equipment, driving continuously increasing heat dissipation demands. Vapor compression refrigeration systems demonstrate stronger alignment with future aircraft thermal management trends, leveraging their superior volumetric cooling capacity, high energy efficiency, and independence from engine bleed air. This paper reviews global research progress on aircraft vapor compression refrigeration systems, covering performance optimization, dynamic characteristics, control strategies, fault detection, and international development histories and typical applications. Analysis identifies emerging challenges under large-temperature-range cooling requirements, with comparative assessment establishing zeotropic mixture auto-cascade vapor compression refrigeration systems as the optimal forward-looking solution. Finally, recognizing current research gaps, we propose future research directions for onboard auto-cascade vapor compression refrigeration systems: optimizing refrigerant mixtures for flight conditions, achieving efficient gas-liquid separation during variable overloads and attitude conditions, and developing model predictive control with intelligent optimization to ensure reliability. Full article
(This article belongs to the Special Issue Aerospace Human–Machine and Environmental Control Engineering)
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25 pages, 2281 KiB  
Article
Life Cycle Cost Modeling and Multi-Dimensional Decision-Making of Multi-Energy Storage System in Different Source-Grid-Load Scenarios
by Huijuan Huo, Peidong Li, Cheng Xin, Yudong Wang, Yuan Zhou, Weiwei Li, Yanchao Lu, Tianqiong Chen and Jiangjiang Wang
Processes 2025, 13(8), 2400; https://doi.org/10.3390/pr13082400 - 28 Jul 2025
Viewed by 206
Abstract
The large-scale integration of volatile and intermittent renewables necessitates greater flexibility in the power system. Improving this flexibility is key to achieving a high proportion of renewable energy consumption. In this context, the scientific selection of energy storage technology is of great significance [...] Read more.
The large-scale integration of volatile and intermittent renewables necessitates greater flexibility in the power system. Improving this flexibility is key to achieving a high proportion of renewable energy consumption. In this context, the scientific selection of energy storage technology is of great significance for the construction of new power systems. From the perspective of life cycle cost analysis, this paper conducts an economic evaluation of four mainstream energy storage technologies: lithium iron phosphate battery, pumped storage, compressed air energy storage, and hydrogen energy storage, and quantifies and compares the life cycle cost of multiple energy storage technologies. On this basis, a three-dimensional multi-energy storage comprehensive evaluation indicator system covering economy, technology, and environment is constructed. The improved grade one method and entropy weight method are used to determine the comprehensive performance, and the fuzzy comprehensive evaluation method is used to carry out multi-attribute decision-making on the multi-energy storage technology in the source, network, and load scenarios. The results show that pumped storage and compressed air energy storage have significant economic advantages in long-term and large-scale application scenarios. With its fast response ability and excellent economic and technical characteristics, the lithium iron phosphate battery has the smallest score change rate (15.2%) in various scenarios, showing high adaptability. However, hydrogen energy storage technology still lacks economic and technological maturity, and breakthrough progress is still needed for its wide application in various application scenarios in the future. Full article
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7 pages, 481 KiB  
Proceeding Paper
Working Fluid Selection for Biogas-Powered Organic Rankine Cycle-Vapor Compression Cycle
by Muhammad Talha, Nawaf Mehmood Malik, Muhammad Tauseef Nasir, Waqas Khalid, Muhammad Safdar and Khawaja Fahad Iqbal
Mater. Proc. 2025, 23(1), 1; https://doi.org/10.3390/materproc2025023001 - 25 Jul 2025
Abstract
The worldwide need for energy as well as environmental challenges have promoted the creation of sustainable power solutions. The combination of different working fluids is used for an organic Rankine cycle-powered vapor compression cycle (ORC-VCC) to deliver cooling applications. The selection of an [...] Read more.
The worldwide need for energy as well as environmental challenges have promoted the creation of sustainable power solutions. The combination of different working fluids is used for an organic Rankine cycle-powered vapor compression cycle (ORC-VCC) to deliver cooling applications. The selection of an appropriate working fluid significantly impacts system performance, efficiency, and environmental impact. The research evaluates possible working fluids to optimize the ORC-VCC system. Firstly, Artificial Neural Network (ANN)-derived models are used for exergy destruction ( E d t o t ) and heat exchanger total heat transfer capacity ( U A t o t ). Later on, multi-objective optimization was carried out using the acquired models for E d t o t and U A t o t using the Genetic Algorithm (GA) followed by the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS). The optimization results showcase Decane ORC-R600a VCC as the best candidate for the ORC-VCC system; the values of E d t o t and U A t o t were found to be 24.50 kW and 6.71 kW/K, respectively. The research data show how viable it is to implement biogas-driven ORC-VCC systems when providing air conditioning capabilities. Full article
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37 pages, 1099 KiB  
Review
Application Advances and Prospects of Ejector Technologies in the Field of Rail Transit Driven by Energy Conservation and Energy Transition
by Yiqiao Li, Hao Huang, Shengqiang Shen, Yali Guo, Yong Yang and Siyuan Liu
Energies 2025, 18(15), 3951; https://doi.org/10.3390/en18153951 - 24 Jul 2025
Viewed by 283
Abstract
Rail transit as a high-energy consumption field urgently requires the adoption of clean energy innovations to reduce energy consumption and accelerate the transition to new energy applications. As an energy-saving fluid machinery, the ejector exhibits significant application potential and academic value within this [...] Read more.
Rail transit as a high-energy consumption field urgently requires the adoption of clean energy innovations to reduce energy consumption and accelerate the transition to new energy applications. As an energy-saving fluid machinery, the ejector exhibits significant application potential and academic value within this field. This paper reviewed the recent advances, technical challenges, research hotspots, and future development directions of ejector applications in rail transit, aiming to address gaps in existing reviews. (1) In waste heat recovery, exhaust heat is utilized for propulsion in vehicle ejector refrigeration air conditioning systems, resulting in energy consumption being reduced by 12~17%. (2) In vehicle pneumatic pressure reduction systems, the throttle valve is replaced with an ejector, leading to an output power increase of more than 13% and providing support for zero-emission new energy vehicle applications. (3) In hydrogen supply systems, hydrogen recirculation efficiency exceeding 68.5% is achieved in fuel cells using multi-nozzle ejector technology. (4) Ejector-based active flow control enables precise ± 20 N dynamic pantograph lift adjustment at 300 km/h. However, current research still faces challenges including the tendency toward subcritical mode in fixed geometry ejectors under variable operating conditions, scarcity of application data for global warming potential refrigerants, insufficient stability of hydrogen recycling under wide power output ranges, and thermodynamic irreversibility causing turbulence loss. To address these issues, future efforts should focus on developing dynamic intelligent control technology based on machine learning, designing adjustable nozzles and other structural innovations, optimizing multi-system efficiency through hybrid architectures, and investigating global warming potential refrigerants. These strategies will facilitate the evolution of ejector technology toward greater intelligence and efficiency, thereby supporting the green transformation and energy conservation objectives of rail transit. Full article
(This article belongs to the Special Issue Advanced Research on Heat Exchangers Networks and Heat Recovery)
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18 pages, 5469 KiB  
Article
Site Application of Thermally Conductive Concrete Pavement: A Comparison of Its Thermal Effectiveness with Normal Concrete Pavement
by Joo-Young Kim and Jae-Suk Ryou
Materials 2025, 18(15), 3444; https://doi.org/10.3390/ma18153444 - 23 Jul 2025
Viewed by 258
Abstract
In this study, the thermal effectiveness of thermally conductive concrete pavements (TCPs) using silicon carbide (SiC) as a fine aggregate replacement was investigated, compared with that of ordinary Portland cement pavements (OPCPs). The most important purpose of this study is to improve the [...] Read more.
In this study, the thermal effectiveness of thermally conductive concrete pavements (TCPs) using silicon carbide (SiC) as a fine aggregate replacement was investigated, compared with that of ordinary Portland cement pavements (OPCPs). The most important purpose of this study is to improve the thermal performance of concrete pavement. Additionally, this study utilized improved thermal properties to enhance the efficiency of pavement heating to prevent icing and snow stacking. Both mixtures met the Korean standards for air content (4.5–6%) and slump (80–150 mm), demonstrating adequate workability. TCP exhibited a higher mechanical performance, with average compressive and flexural strengths of 42.88 MPa and 7.35 MPa, respectively, exceeding the required targets of a 30 MPa compressive strength and a 4.5 MPa flexural strength. The improved strength was mainly attributed to the filler effect and partly due to the van der Waals interactions of the SiC particles. Thermal conductivity tests showed a significant improvement in the TCP (3.20 W/mK), which was approximately twice that of OPCP (1.59 W/mK), indicating an enhanced heat transfer efficiency. In winter field tests, TCP effectively maintained high surface temperatures, overcoming heat loss and outperforming the OPCP. In the site experiment, thermal efficiency was clearly shown in the temperature at the center of the TCP, which was 3.5 °C higher than at the center of the OPCP at the coldest time. These improvements suggest that SiC-reinforced concrete pavements can be practically utilized for effective snow removal and ice mitigation in road systems. Full article
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16 pages, 1998 KiB  
Article
Marginal Design of a Pneumatic Stage Position Using Filtered Right Coprime Factorization and PPC-SMC
by Tomoya Hoshina, Yusaku Tanabata and Mingcong Deng
Axioms 2025, 14(7), 534; https://doi.org/10.3390/axioms14070534 - 15 Jul 2025
Viewed by 162
Abstract
In recent years, pneumatic stages have attracted attention as stages for semiconductor manufacturing equipment due to their low cost and minimal maintenance requirements. However, pneumatic stages include nonlinear elements such as friction and air compressibility, making precise control challenging. To address this issue, [...] Read more.
In recent years, pneumatic stages have attracted attention as stages for semiconductor manufacturing equipment due to their low cost and minimal maintenance requirements. However, pneumatic stages include nonlinear elements such as friction and air compressibility, making precise control challenging. To address this issue, this paper aims to achieve high-precision positioning by applying a nonlinear position control method to pneumatic stages. To achieve this, we propose a control method that combines filtered right coprime factorization and Prescribed Performance Control–Sliding Mode Control (PPC-SMC). Filtered right coprime factorization not only stabilizes and simplifies the plant but also reduces noise. Furthermore, PPC-SMC enables safer and faster control by constraining the system state within a switching surface that imposes limits on the error range. Through experiments on the actual system, it was confirmed that the proposed method achieves dramatically higher precision and faster tracking compared to conventional methods. Full article
(This article belongs to the Special Issue New Perspectives in Control Theory)
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20 pages, 2364 KiB  
Article
Novel Core–Shell Aerogel Formulation for Drug Delivery Based on Alginate and Konjac Glucomannan: Rational Design Using Artificial Intelligence Tools
by Carlos Illanes-Bordomás, Mariana Landin and Carlos A. García-González
Polymers 2025, 17(14), 1919; https://doi.org/10.3390/polym17141919 - 11 Jul 2025
Viewed by 343
Abstract
This study explores novel alginate–konjac glucomannan core–shell aerogel particles for drug delivery systems fabricated via air-assisted coaxial prilling. A systematic approach is needed for the optimization of this method due to the numerous processing variables involved. This study investigated the influence of six [...] Read more.
This study explores novel alginate–konjac glucomannan core–shell aerogel particles for drug delivery systems fabricated via air-assisted coaxial prilling. A systematic approach is needed for the optimization of this method due to the numerous processing variables involved. This study investigated the influence of six variables: alginate and konjac glucomannan concentrations, compressed airflow, liquid pump pressures, and nozzle configuration. A hybrid software using Artificial Neural Networks and genetic algorithms was used to model and optimize the hydrogel formation, achieving a 100% desirable solution. The optimal formulation identified resulted in particles displaying a log-normal size distribution (R2 = 0.967) with an average diameter of 1.57 mm. Supercritical CO2 drying yielded aerogels with macropores and mesopores and a high specific surface area (201 ± 10 m2/g). The loading of vancomycin hydrochloride (Van) or a dexamethasone base (DX) into the aerogel cores during the process was tested. The aerogels exhibited appropriate structural characteristics, and both drugs showed burst release profiles with ca. 80% release within 10 min for DX and medium-dependent release for Van. This study demonstrates the feasibility of producing konjac aerogel particles for delivery systems and the high potential of AI-driven optimization methods, highlighting the need for coating modifications to achieve the desired release profiles. Full article
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19 pages, 1252 KiB  
Article
Analogy Analysis of Height Exergy and Temperature Exergy in Energy Storage System
by Yan Cui, Tong Jiang and Mulin Liu
Energies 2025, 18(14), 3675; https://doi.org/10.3390/en18143675 - 11 Jul 2025
Viewed by 239
Abstract
As a pivotal technology and infrastructure component for modern power systems, energy storage has experienced significant advancement in recent years. A fundamental prerequisite for designing future energy storage facilities lies in the systematic evaluation of energy conversion capabilities across diverse storage technologies. This [...] Read more.
As a pivotal technology and infrastructure component for modern power systems, energy storage has experienced significant advancement in recent years. A fundamental prerequisite for designing future energy storage facilities lies in the systematic evaluation of energy conversion capabilities across diverse storage technologies. This study conducted a comparative analysis between pumped hydroelectric storage (PHS) and compressed air energy storage (CAES), defining the concepts of height exergy and temperature exergy. Height exergy is the maximum work capacity of a liquid due to height differences, while temperature exergy is the maximum work capacity of a gas due to temperature differences. The temperature exergy represents innovation in thermodynamic analysis; it is derived from internal exergy and proven through the Maxwell relation and the decoupling method of internal exergy, offering a more efficient method for calculating energy storage capacity in CAES systems. Mathematical models of height exergy and temperature exergy were established based on their respective forms. A unified calculation formula was derived, and their respective characteristics were analyzed. In order to show the meaning of temperature exergy more clearly and intuitively, a height exergy model of temperature exergy was established through analogy analysis, and it was concluded that the shape of the reservoir was a cone when comparing water volume to heat quantity, intuitively showing that the cold source had a higher energy storage density than the heat source. Finally, a typical hybrid PHS–CAES system was proposed, and a mathematical model was established and verified in specific cases based on height exergy and temperature exergy. It was demonstrated that when the polytropic exponent n = 1.2, the theoretical loss accounted for the largest proportion, which was 2.06%. Full article
(This article belongs to the Section D: Energy Storage and Application)
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17 pages, 6852 KiB  
Article
Performance Evaluation of Static and Dynamic Compressed Air Reservoirs for Energy Storage
by Alfred Rufer
Energies 2025, 18(14), 3666; https://doi.org/10.3390/en18143666 - 10 Jul 2025
Viewed by 311
Abstract
The concept of static and dynamic reservoirs is presented, and their performances are evaluated. The static reservoir is a simple reservoir with constant volume, and the dynamic one has a volume which varies as a function of the position of an internal piston [...] Read more.
The concept of static and dynamic reservoirs is presented, and their performances are evaluated. The static reservoir is a simple reservoir with constant volume, and the dynamic one has a volume which varies as a function of the position of an internal piston coupled to a spring. The spring is compressed when the pressure in the chamber rises and exerts a proportional force on it. The two reservoirs are components to be used in compressed air energy storage systems. The study comprises a model of the compression machine as well as models of the two reservoirs. The filling processes are simulated, and the different variables are represented as a function of time. A reduced scale experimentation set-up is presented, and its behavior is first simulated. Then. the results are compared to the experimental records. Full article
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23 pages, 4079 KiB  
Article
Thermodynamic Characteristics of Compressed Air in Salt Caverns of CAES: Considering Air Injection for Brine Drainage
by Shizhong Sun, Bin Wu, Yonggao Yin, Liang Shao, Rui Li, Xiaofeng Jiang, Yu Sun, Xiaodong Huo and Chen Ling
Energies 2025, 18(14), 3649; https://doi.org/10.3390/en18143649 - 10 Jul 2025
Viewed by 260
Abstract
The air injection for brine drainage affects the thermodynamic characteristics of salt caverns in the operation of compressed air energy storage (CAES). This study develops a thermodynamic model to predict temperature and pressure variations during brine drainage and operational cycles, validated against Huntorf [...] Read more.
The air injection for brine drainage affects the thermodynamic characteristics of salt caverns in the operation of compressed air energy storage (CAES). This study develops a thermodynamic model to predict temperature and pressure variations during brine drainage and operational cycles, validated against Huntorf plant data. Results demonstrate that increasing the air injection flow rate from 80 to 120 kg/s reduces the brine drainage initiation time by up to 47.3% and lowers the terminal brine drainage pressure by 0.62 MPa, while raising the maximum air temperature by 4.9 K. Similarly, expanding the brine drainage pipeline cross-sectional area from 2.99 m2 to 9.57 m2 reduces the total drainage time by 33.7%. Crucially, these parameters determine the initial pressure and temperature at the completion of brine drainage, which subsequently shape the pressure bounds of the operational cycles, with variations reaching 691.5 kPa, and the peak temperature fluctuations, with differences of up to 4.9 K during the first cycle. This research offers insights into optimizing the design and operation of the CAES system with salt cavern air storage. Full article
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42 pages, 4568 KiB  
Review
Comprehensive Review on Evaporative Cooling and Desiccant Dehumidification Technologies for Agricultural Greenhouses
by Fakhar Abbas, Muhammad Sultan, Muhammad Wakil Shahzad, Muhammad Farooq, Hafiz M. U. Raza, Muhammad Hamid Mahmood, Uzair Sajjad and Zhaoli Zhang
AgriEngineering 2025, 7(7), 222; https://doi.org/10.3390/agriengineering7070222 - 8 Jul 2025
Viewed by 1185
Abstract
Greenhouses are crucial for maintaining an ideal temperature and humidity level for plant growth; however, attaining ideal levels remains a challenge. Energy-efficient and sustainable alternatives are needed because traditional temperature/humidity control practices and vapor compression air conditioning systems depend on climate conditions and [...] Read more.
Greenhouses are crucial for maintaining an ideal temperature and humidity level for plant growth; however, attaining ideal levels remains a challenge. Energy-efficient and sustainable alternatives are needed because traditional temperature/humidity control practices and vapor compression air conditioning systems depend on climate conditions and harmful refrigerants. Advanced alternative technologies like evaporative cooling and desiccant dehumidification have emerged that maintain the ideal greenhouse temperature and humidity while using the least amount of energy. This study reviews direct evaporative cooling, indirect evaporative cooling, and Maisotsenko-cycle evaporative cooling (MEC) systems and solid and liquid desiccant dehumidification systems. In addition, integrated desiccant and evaporative cooling systems and hybrid systems are reviewed in this study. The results show that the MEC system effectively reduces the ambient temperature up to the ideal range while maintaining the humidity ratio, and both dehumidification systems effectively reduce the humidity level and improve evaporative cooling efficiency. The integrated systems and hybrid systems have the ability to increase energy efficiency and controlled climatic stability in greenhouses. Regular maintenance, initial system cost, economic feasibility, and system scalability are significant challenges to implement these advanced temperature and humidity control systems for greenhouses. These findings will assist agricultural practitioners, engineers, and researchers in seeking alternate efficient cooling methods for greenhouse applications. Future research directions are suggested to manufacture high-efficiency, low-energy consumption, and efficient greenhouse temperature control systems while considering the present challenges. Full article
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26 pages, 2757 KiB  
Article
Comparative Life Cycle Analysis for Duct Air Conditioning Systems Based on Evaporative and Vapor Compression Technologies
by Andrzej Marcinkowski and Dmytro Levchenko
Energies 2025, 18(13), 3475; https://doi.org/10.3390/en18133475 - 1 Jul 2025
Viewed by 369
Abstract
The environmental impact of innovative indirect regenerative evaporative cooling (IREC) technology is analyzed using the life cycle assessment. This study compared typical equipment using this technology from Innovative Ideas LLC with available-on-the-market traditional vapor compression ducted air conditioning systems as the closest analogous [...] Read more.
The environmental impact of innovative indirect regenerative evaporative cooling (IREC) technology is analyzed using the life cycle assessment. This study compared typical equipment using this technology from Innovative Ideas LLC with available-on-the-market traditional vapor compression ducted air conditioning systems as the closest analogous representatives of the vapor compression technology. For comparison, units with the same cooling capacity (5 kW) were selected. The endpoint indicators demonstrated that the air conditioning systems using IREC technology had lower environmental load compared to the vapor compression system by 29–70%, depending on the scenario and damage category. This advantage resulted from the significantly higher coefficient of performance of the IREC system. The amounts of cooling energy generated and electricity consumption were determined based on temperature and relative humidity data recorded at hourly intervals in the summer seasons of 2023 and 2024. The operation turned out to be a life cycle stage with dominating environmental load. The uncertainty analysis carried out with Monte Carlo simulations indicated significant deviation, particularly for the ecosystem category. The sensitivity analysis showed that the assumed electricity mix did not significantly affect the general conclusions. Full article
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13 pages, 2657 KiB  
Article
Efficient Filtration Systems for Microplastic Elimination in Wastewater
by Jamal Sarsour, Benjamin Ewert, Bernd Janisch, Thomas Stegmaier and Götz T. Gresser
Microplastics 2025, 4(3), 36; https://doi.org/10.3390/microplastics4030036 - 30 Jun 2025
Viewed by 402
Abstract
This study presents the development of a textile-based cascade filter for the removal of microplastics from an industrial laundry effluent. The cascade microfilter consists of three stages of 3D textile sandwich composite filter media, which have successively finer pores and are aimed at [...] Read more.
This study presents the development of a textile-based cascade filter for the removal of microplastics from an industrial laundry effluent. The cascade microfilter consists of three stages of 3D textile sandwich composite filter media, which have successively finer pores and are aimed at filtering microplastic particles down to 1.5 µm. Polypropylene fabrics with pore sizes of 100, 50 and 20 µm and 3D warp-knitted fabrics with high porosity (96%) were used. Filtration tests were carried out with polyethylene model microplastic particles at a concentration of 167 mg/L. To regenerate the filter and restore its filtration performance, backwashing with filtered water and compressed air was applied. Field trials at an industrial laundry facility and a municipal wastewater treatment plant confirmed high removal efficiencies. The 3D textile sandwich structure promotes filter cake formation, allowing extended backwash intervals and the effective recovery of filtration capacity between 89.7% and 98.5%. The innovative use of 3D textile composites enables a high level of microplastic removal while extending the filter media lifetime. This makes a significant contribution to the reduction in microplastic emissions in the aquatic environment. The system is scalable, space and cost efficient and adaptable to various industrial applications and is thus a promising solution for advanced wastewater treatment. Full article
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16 pages, 1390 KiB  
Article
A Fast-Time MATLAB Model of an Aeronautical Low-Temperature PEM Fuel Cell for Sustainable Propulsion and Compressor Behavior at Varying Altitudes
by Abolfazl Movahedian, Gianluca Marinaro and Emma Frosina
Sustainability 2025, 17(13), 5817; https://doi.org/10.3390/su17135817 - 24 Jun 2025
Viewed by 370
Abstract
The aviation sector significantly contributes to environmental challenges, including global warming and greenhouse gas emissions, due to its reliance on fossil fuels. Fuel cells present a viable alternative to conventional propulsion systems. In the context of light aircraft applications, proton exchange membrane fuel [...] Read more.
The aviation sector significantly contributes to environmental challenges, including global warming and greenhouse gas emissions, due to its reliance on fossil fuels. Fuel cells present a viable alternative to conventional propulsion systems. In the context of light aircraft applications, proton exchange membrane fuel cells (PEMFCs) have recently attracted growing interest as a substitute for internal combustion engines (ICEs). However, their performance is highly sensitive to altitude variations, primarily due to limitations in compressor efficiency and instability in cathode pressure. To address these challenges, this research presents a comprehensive numerical model that couples a PEMFC system with a dynamic air compressor model under altitude-dependent conditions ranging from 0 to 3000 m. Iso-efficiency lines were integrated into the compressor map to evaluate its behavior across varying environmental parameters. The study examines key fuel cell stack characteristics, including voltage, current, and net power output. The results indicate that, as altitude increases, ambient pressure and air density decrease, causing the compressor to work harder to maintain the required compression ratio at the cathode of the fuel cell module. This research provides a detailed prediction of compressor efficiency trends by implementing iso-efficiency lines into the compressor map, contributing to sustainable aviation and aligning with global goals for low-emission energy systems by supporting cleaner propulsion technologies for lightweight aircraft. Full article
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