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Search Results (2,926)

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Keywords = combustion system

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25 pages, 3418 KiB  
Review
Review on the Theoretical and Practical Applications of Symmetry in Thermal Sciences, Fluid Dynamics, and Energy
by Nattan Roberto Caetano
Symmetry 2025, 17(8), 1240; https://doi.org/10.3390/sym17081240 - 5 Aug 2025
Abstract
This literature review explores the role of symmetry in thermal sciences, fluid dynamics, and energy applications, emphasizing the theoretical and practical implications. Symmetry is a fundamental tool for simplifying complex problems, enhancing computational efficiency, and improving system design across multiple engineering and physics [...] Read more.
This literature review explores the role of symmetry in thermal sciences, fluid dynamics, and energy applications, emphasizing the theoretical and practical implications. Symmetry is a fundamental tool for simplifying complex problems, enhancing computational efficiency, and improving system design across multiple engineering and physics domains. Thermal and fluid processes are applied in several modern energy use technologies, essentially involving the complex, multidimensional interaction of fluid mechanics and thermodynamics, such as renewable energy applications, combustion diagnostics, or Computational Fluid Dynamics (CFD)-based optimization, where symmetry is highly considered to simplify geometric parameters. Indeed, the interconnection between experimental analysis and the numerical simulation of processes is an important field. Symmetry operates as a unifying principle, its presence determining everything from the stability of turbulent flows to the efficiency of nuclear reactors, revealing hidden patterns that transcend scales and disciplines. Rotational invariance in pipelines; rotors of hydraulic, thermal, and wind turbines, and in many other cases, for instance, not only lowers computational cost but also guarantees that solutions validated in the laboratory can be effectively scaled up to industrial applications, demonstrating its crucial role in bridging theoretical concepts and real-world implementation. Thus, a wide range of symmetry solutions is exhibited in this research area, the results of which contribute to the development of science and fast information for decision making in industry. In this review, essential findings from prominent research were synthesized, highlighting how symmetry has been conceptualized and applied in these contexts. Full article
(This article belongs to the Special Issue Symmetry in Thermal Fluid Sciences and Energy Applications)
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21 pages, 3265 KiB  
Article
Features of Ash and Slag Formation During Incomplete Combustion of Coal from the Karazhyra Deposit in Small- and Medium-Scale Power Plants
by Natalya Seraya, Vadim Litvinov, Gulzhan Daumova, Maksat Shaikhov, Raigul Ramazanova and Roza Aubakirova
Processes 2025, 13(8), 2467; https://doi.org/10.3390/pr13082467 - 4 Aug 2025
Abstract
The study presents a comprehensive assessment of the combustion efficiency of low-grade coal from the Karazhyra deposit in small- and medium-capacity boiler units of the energy workshops operated by Vostokenergo LLP (East Kazakhstan Region, Kazakhstan). It was found that the average annual thermal [...] Read more.
The study presents a comprehensive assessment of the combustion efficiency of low-grade coal from the Karazhyra deposit in small- and medium-capacity boiler units of the energy workshops operated by Vostokenergo LLP (East Kazakhstan Region, Kazakhstan). It was found that the average annual thermal energy output amounts to 2,387,348.85 GJ with a coal consumption of 164,328.5 tons. Based on operational data from 2016 to 2017, the average thermal efficiency (boiler efficiency) was 66.03%, with a maximum value of 75% recorded at the Zhezkent energy workshop. The average lower heating value (LHV) of the coal was 19.41 MJ/kg, which is below the design value of 20.52 MJ/kg, indicating the use of coal with reduced energy characteristics and elevated ash content (21.4%). The unburned carbon content in the ash and slag waste (ASW) was determined to be between 14 and 35%, indicating incomplete combustion. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed the presence of microspheres, porous granules, and coal residues, with silicon and aluminum oxides dominating the composition (up to 70.49%). Differences in the pollutant potential of ash from different boiler units were identified. Recommendations were substantiated regarding the adjustment of the air–fuel regime, modernization of combustion control systems, and utilization of ASW. The results may be used to develop measures aimed at improving the energy efficiency and environmental safety of coal-fired boiler plants. Full article
(This article belongs to the Section Chemical Processes and Systems)
14 pages, 4747 KiB  
Article
Biodegradable Polyalphaolefins for Gear Lubrication in Electrical Drives: Aging and Wetting
by Kevin Holderied, Joachim Albrecht, Elisabeth Distler, Katharina Weber and Nahed El Mahallawy
Lubricants 2025, 13(8), 347; https://doi.org/10.3390/lubricants13080347 (registering DOI) - 4 Aug 2025
Abstract
Electric propulsion requires engines and transmission systems that run at higher speeds compared to combustion engines. For improving sustainability and environmental protection, biodegradable oils are suggested for the lubrication of high-speed gears that require particularly quick wetting of the steel surfaces. Newly developed [...] Read more.
Electric propulsion requires engines and transmission systems that run at higher speeds compared to combustion engines. For improving sustainability and environmental protection, biodegradable oils are suggested for the lubrication of high-speed gears that require particularly quick wetting of the steel surfaces. Newly developed promising candidates include short-chained polyalphaolefins. In the present work, a study on the applicability of such oil is presented and discussed with respect to different aging levels based on biodegradable properties. It focuses on the wettability of metallic surfaces investigated through time-resolved contact angle measurements. Carbon steels with different carbon contents and microstructures are selected as the most commonly used materials for gears. Effects of steel composition, surface roughness and oil oxidation are studied. The results show that in most cases, the application of biodegradable polyalphaolefins is not critical; however, a combination of steels with inhomogeneous microstructure, high surface roughness and aged oil can be critical because of limited wetting. Full article
(This article belongs to the Special Issue Tribology of Electric Vehicles)
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27 pages, 2361 KiB  
Review
Review of Thrust Regulation and System Control Methods of Variable-Thrust Liquid Rocket Engines in Space Drones
by Meng Sun, Xiangzhou Long, Bowen Xu, Haixia Ding, Xianyu Wu, Weiqi Yang, Wei Zhao and Shuangxi Liu
Actuators 2025, 14(8), 385; https://doi.org/10.3390/act14080385 - 4 Aug 2025
Abstract
Variable-thrust liquid rocket engines are essential for precision landing in deep-space exploration, reusable launch vehicle recovery, high-accuracy orbital maneuvers, and emergency obstacle evasions of space drones. However, with the increasingly complex space missions, challenges remain with the development of different technical schemes. In [...] Read more.
Variable-thrust liquid rocket engines are essential for precision landing in deep-space exploration, reusable launch vehicle recovery, high-accuracy orbital maneuvers, and emergency obstacle evasions of space drones. However, with the increasingly complex space missions, challenges remain with the development of different technical schemes. In view of these issues, this paper systematically reviews the technology’s evolution through mechanical throttling, electromechanical precision regulation, and commercial space-driven deep throttling. Then, the development of key variable thrust technologies for liquid rocket engines is summarized from the perspective of thrust regulation and control strategy. For instance, thrust regulation requires synergistic flow control devices and adjustable pintle injectors to dynamically match flow rates with injection pressure drops, ensuring combustion stability across wide thrust ranges—particularly under extreme conditions during space drones’ high-maneuver orbital adjustments—though pintle injector optimization for such scenarios remains challenging. System control must address strong multivariable coupling, response delays, and high-disturbance environments, as well as bottlenecks in sensor reliability and nonlinear modeling. Furthermore, prospects are made in response to the research progress, and breakthroughs are required in cryogenic wide-range flow regulation for liquid oxygen-methane propellants, combustion stability during deep throttling, and AI-based intelligent control to support space drones’ autonomous orbital transfer, rapid reusability, and on-demand trajectory correction in complex deep-space missions. Full article
(This article belongs to the Section Aerospace Actuators)
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23 pages, 2593 KiB  
Article
Preliminary Comparison of Ammonia- and Natural Gas-Fueled Micro-Gas Turbine Systems in Heat-Driven CHP for a Small Residential Community
by Mateusz Proniewicz, Karolina Petela, Christine Mounaïm-Rousselle, Mirko R. Bothien, Andrea Gruber, Yong Fan, Minhyeok Lee and Andrzej Szlęk
Energies 2025, 18(15), 4103; https://doi.org/10.3390/en18154103 - 1 Aug 2025
Viewed by 228
Abstract
This research considers a preliminary comparative technical evaluation of two micro-gas turbine (MGT) systems in combined heat and power (CHP) mode (100 kWe), aimed at supplying heat to a residential community of 15 average-sized buildings located in Central Europe over a year. Two [...] Read more.
This research considers a preliminary comparative technical evaluation of two micro-gas turbine (MGT) systems in combined heat and power (CHP) mode (100 kWe), aimed at supplying heat to a residential community of 15 average-sized buildings located in Central Europe over a year. Two systems were modelled in Ebsilon 15 software: a natural gas case (benchmark) and an ammonia-fueled case, both based on the same on-design parameters. Off-design simulations evaluated performance over variable ambient temperatures and loads. Idealized, unrecuperated cycles were adopted to isolate the thermodynamic impact of the fuel switch under complete combustion assumption. Under these assumptions, the study shows that the ammonia system produces more electrical energy and less excess heat, yielding marginally higher electrical efficiency and EUF (26.05% and 77.63%) than the natural gas system (24.59% and 77.55%), highlighting ammonia’s utilization potential in such a context. Future research should target validating ammonia combustion and emission profiles across the turbine load range, and updating the thermodynamic model with a recuperator and SCR accounting for realistic pressure losses. Full article
(This article belongs to the Special Issue Clean and Efficient Use of Energy: 3rd Edition)
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22 pages, 14333 KiB  
Article
A Transient Combustion Study in a Brick Kiln Using Natural Gas as Fuel by Means of CFD
by Sergio Alonso-Romero, Jorge Arturo Alfaro-Ayala, José Eduardo Frias-Chimal, Oscar A. López-Núñez, José de Jesús Ramírez-Minguela and Roberto Zitzumbo-Guzmán
Processes 2025, 13(8), 2437; https://doi.org/10.3390/pr13082437 - 1 Aug 2025
Viewed by 201
Abstract
A brick kiln was experimentally studied to measure the transient temperature of hot gases and the compressive strength of the bricks, using pine wood as fuel, in order to evaluate the thermal performance of the actual system. In addition, a transient combustion model [...] Read more.
A brick kiln was experimentally studied to measure the transient temperature of hot gases and the compressive strength of the bricks, using pine wood as fuel, in order to evaluate the thermal performance of the actual system. In addition, a transient combustion model based on computational fluid dynamics (CFD) was used to simulate the combustion of natural gas in the brick kiln as a hypothetical case, with the aim of investigating the potential benefits of fuel switching. The theoretical stoichiometric combustion of both pine wood and natural gas was employed to compare the mole fractions and the adiabatic flame temperature. Also, the transient hot gas temperature obtained from the experimental wood-fired kiln were compared with those from the simulated natural gas-fired kiln. Furthermore, numerical simulations were carried out to obtain the transient hot gas temperature and NOx emissions under stoichiometric, fuel-rich, and excess air conditions. The results of CO2 mole fractions from stoichiometric combustion demonstrate that natural gas may represent a cleaner alternative for use in brick kilns, due to a 44.08% reduction in emissions. Contour plots of transient hot gases temperature, velocity, and CO2 emission inside the kiln are presented. Moreover, the time-dependent emissions of CO2, H2O, and CO at the kiln outlet are shown. It can be concluded that the presence of CO mole fractions at the kiln outlet suggests that the transient combustion process could be further improved. The low firing efficiency of bricks and the thermal efficiency obtained are attributed to uneven temperatures distributions inside the kiln. Moreover, hot gas temperature and NOx emissions were found to be higher under stoichiometric conditions than under fuel-rich or excess of air conditions. Therefore, this work could be useful for improving the thermal–hydraulic and emissions performance of brick kilns, as well as for future kiln design improvements. Full article
(This article belongs to the Special Issue Numerical Simulation of Flow and Heat Transfer Processes)
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32 pages, 10052 KiB  
Article
A Study on Large Electric Vehicle Fires in a Tunnel: Use of a Fire Dynamics Simulator (FDS)
by Roberto Dessì, Daniel Fruhwirt and Davide Papurello
Processes 2025, 13(8), 2435; https://doi.org/10.3390/pr13082435 - 31 Jul 2025
Viewed by 311
Abstract
Internal combustion engine vehicles damage the environment and public health by emitting toxic fumes, such as CO2 or CO and other trace compounds. The use of electric cars helps to reduce the emission of pollutants into the environment due to the use [...] Read more.
Internal combustion engine vehicles damage the environment and public health by emitting toxic fumes, such as CO2 or CO and other trace compounds. The use of electric cars helps to reduce the emission of pollutants into the environment due to the use of batteries with no direct and local emissions. However, accidents of battery electric vehicles pose new challenges, such as thermal runaway. Such accidents can be serious and, in some cases, may result in uncontrolled overheating that causes the battery pack to spontaneously ignite. In particular, the most dangerous vehicles are heavy goods vehicles (HGVs), as they release a large amount of energy that generate high temperatures, poor visibility, and respiratory damage. This study aims to determine the potential consequences of large BEV fires in road tunnels using computational fluid dynamics (CFD). Furthermore, a comparison between a BEV and an ICEV fire shows the differences related to the thermal and the toxic impact. Furthermore, the adoption of a longitudinal ventilation system in the tunnel helped to mitigate the BEV fire risk, keeping a safer environment for tunnel users and rescue services through adequate smoke control. Full article
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17 pages, 3595 KiB  
Article
Sensor-Based Monitoring of Fire Precursors in Timber Wall and Ceiling Assemblies: Research Towards Smarter Embedded Detection Systems
by Kristian Prokupek, Chandana Ravikumar and Jan Vcelak
Sensors 2025, 25(15), 4730; https://doi.org/10.3390/s25154730 - 31 Jul 2025
Viewed by 216
Abstract
The movement towards low-emission and sustainable building practices has driven increased use of natural, carbon-based materials such as wood. While these materials offer significant environmental advantages, their inherent flammability introduces new challenges for timber building safety. Despite advancements in fire protection standards and [...] Read more.
The movement towards low-emission and sustainable building practices has driven increased use of natural, carbon-based materials such as wood. While these materials offer significant environmental advantages, their inherent flammability introduces new challenges for timber building safety. Despite advancements in fire protection standards and building regulations, the risk of fire incidents—whether from technical failure, human error, or intentional acts—remains. The rapid detection of fire onset is crucial for safeguarding human life, animal welfare, and valuable assets. This study investigates the potential of monitoring fire precursor gases emitted inside building structures during pre-ignition and early combustion stages. The research also examines the sensitivity and effectiveness of commercial smoke detectors compared with custom sensor arrays in detecting these emissions. A representative structural sample was constructed and subjected to a controlled fire scenario in a laboratory setting, providing insights into the integration of gas sensing technologies for enhanced fire resilience in sustainable building systems. Full article
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24 pages, 1087 KiB  
Review
After-Treatment Technologies for Emissions of Low-Carbon Fuel Internal Combustion Engines: Current Status and Prospects
by Najunzhe Jin, Wuqiang Long, Chunyang Xie and Hua Tian
Energies 2025, 18(15), 4063; https://doi.org/10.3390/en18154063 - 31 Jul 2025
Viewed by 298
Abstract
In response to increasingly stringent emission regulations, low-carbon fuels have received significant attention as sustainable energy sources for internal combustion engines. This study investigates four representative low-carbon fuels, methane, methanol, hydrogen, and ammonia, by systematically summarizing their combustion characteristics and emission profiles, along [...] Read more.
In response to increasingly stringent emission regulations, low-carbon fuels have received significant attention as sustainable energy sources for internal combustion engines. This study investigates four representative low-carbon fuels, methane, methanol, hydrogen, and ammonia, by systematically summarizing their combustion characteristics and emission profiles, along with a review of existing after-treatment technologies tailored to each fuel type. For methane engines, unburned hydrocarbon (UHC) produced during low-temperature combustion exhibits poor oxidation reactivity, necessitating integration of oxidation strategies such as diesel oxidation catalyst (DOC), particulate oxidation catalyst (POC), ozone-assisted oxidation, and zoned catalyst coatings to improve purification efficiency. Methanol combustion under low-temperature conditions tends to produce formaldehyde and other UHCs. Due to the lack of dedicated after-treatment systems, pollutant control currently relies on general-purpose catalysts such as three-way catalyst (TWC), DOC, and POC. Although hydrogen combustion is carbon-free, its high combustion temperature often leads to elevated nitrogen oxide (NOx) emissions, requiring a combination of optimized hydrogen supply strategies and selective catalytic reduction (SCR)-based denitrification systems. Similarly, while ammonia offers carbon-free combustion and benefits from easier storage and transportation, its practical application is hindered by several challenges, including low ignitability, high toxicity, and notable NOx emissions compared to conventional fuels. Current exhaust treatment for ammonia-fueled engines primarily depends on SCR, selective catalytic reduction-coated diesel particulate filter (SDPF). Emerging NOx purification technologies, such as integrated NOx reduction via hydrogen or ammonia fuel utilization, still face challenges of stability and narrow effective temperatures. Full article
(This article belongs to the Special Issue Engine Combustion Characteristics, Performance, and Emission)
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21 pages, 5524 KiB  
Article
Evaluation of N,N,N′,N′-Tetramethylethylenediamine (TMEDA) as an Alternative Fuel for a Hypergolic Bipropellant Rocket Engine
by Joshua M. Hollingshead, Makayla L. L. Ianuzzi, Jeffrey D. Moore and Grant A. Risha
Fuels 2025, 6(3), 58; https://doi.org/10.3390/fuels6030058 - 30 Jul 2025
Viewed by 249
Abstract
Experimental research was conducted to characterize the ignition delay time and combustion performance of non-toxic reactants as a possible replacement for highly toxic fuels, such as hydrazine. The liquid fuel and oxidizer were N,N,N′,N′-tetramethylethylenediamine (TMEDA) and white fuming nitric acid (WFNA), respectively. The [...] Read more.
Experimental research was conducted to characterize the ignition delay time and combustion performance of non-toxic reactants as a possible replacement for highly toxic fuels, such as hydrazine. The liquid fuel and oxidizer were N,N,N′,N′-tetramethylethylenediamine (TMEDA) and white fuming nitric acid (WFNA), respectively. The hypergolic ignition delay of the reactants was determined using 100% TMEDA with either >90% or >99.5% WFNA that was distilled, titrated, and droplet-tested in a laboratory setting while controlling the parameters that affect the quality of the yielded product. It was observed that >90% WFNA had three times longer average ignition delay than >99.5% WFNA with both mixtures producing ignition delay times less than 20 ms. Based upon the demonstrated hypergolic droplet test results, a fluid delivery feed system and hypergolic heavyweight bipropellant rocket engine were designed and fabricated to characterize the combustion efficiency of these non-toxic reactants. The rocket injector and characteristic length differed while operating under similar flow conditions to evaluate combustion efficiency. Results demonstrated similar engine performance between both cases of WFNA with improvements of over 30% in combustion efficiency with increased characteristic length. Tests using 100% TMEDA/>90% WFNA achieved a combustion efficiency of 88%. Full article
(This article belongs to the Special Issue Sustainable Jet Fuels from Bio-Based Resources)
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20 pages, 3170 KiB  
Article
Sensorless SPMSM Control for Heavy Handling Machines Electrification: An Innovative Proposal
by Marco Bassani, Andrea Toscani and Carlo Concari
Energies 2025, 18(15), 4021; https://doi.org/10.3390/en18154021 - 28 Jul 2025
Viewed by 270
Abstract
The electrification of road vehicles is a relatively mature sector, while other areas of mobility, such as construction machinery, are just beginning their transition to electric solutions. This work presents the design and realization of an integrated drive system specifically developed for retrofitting [...] Read more.
The electrification of road vehicles is a relatively mature sector, while other areas of mobility, such as construction machinery, are just beginning their transition to electric solutions. This work presents the design and realization of an integrated drive system specifically developed for retrofitting fan drives in heavy machinery, like bulldozers and tractors, utilizing existing 48 VDC batteries. By replacing or complementing internal combustion and hydraulic technologies with electric solutions, significant advantages in efficiency, reduced environmental impact, and versatility can be achieved. Focusing on the fan drive system addresses the critical challenge of thermal management in high ambient temperatures and harsh environments, particularly given the high current requirements for 3kW-class applications. A sensorless architecture has been selected to enhance reliability by eliminating mechanical position sensors. The developed fan drive has been extensively tested both on a braking bench and in real-world applications, demonstrating its effectiveness and robustness. Future work will extend this prototype to electrify additional onboard hydraulic motors in these machines, further advancing the electrification of heavy-duty equipment and improving overall efficiency and environmental impact. Full article
(This article belongs to the Special Issue Electronics for Energy Conversion and Renewables)
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15 pages, 2143 KiB  
Article
Temperature Dependence of H2/Air and CH4/Air Deflagrations
by Rafał Porowski, Gianmaria Pio, Fekadu Mosisa Wako, Robert Kowalik, Tomasz Gorzelnik, Vojtěch Jankůj and Ernesto Salzano
Energies 2025, 18(15), 4015; https://doi.org/10.3390/en18154015 - 28 Jul 2025
Viewed by 260
Abstract
This study presents a detailed analysis of the combustion dynamics of stoichiometric H2–air and CH4–air mixtures in a 20 L closed vessel over an initial temperature range of 298–423 K. We integrate experimental pressure–time P(t) measurements with numerical analysis [...] Read more.
This study presents a detailed analysis of the combustion dynamics of stoichiometric H2–air and CH4–air mixtures in a 20 L closed vessel over an initial temperature range of 298–423 K. We integrate experimental pressure–time P(t) measurements with numerical analysis to extract laminar burning velocity (LBV) and deflagration index (KG) values, and we assess three independent kinetic mechanisms (KiBo_MU, University of San Diego, Lund University) via simulations. For H2–air, LBV increases from 0.50 m/s at 298 K to 0.94 m/s at 423 K (temperature exponent α ≈ 1.79), while for CH4–air, LBV rises from 0.36 m/s to 0.96 m/s (α ≈ 2.82). In contrast, the deflagration index KG decreases by ca. 20% for H2–air and ca. 30% for CH4–air over the same temperature span. The maximum explosion pressure (Pmax) and peak pressure rise rate ((dP/dt)max) also exhibit systematic increases with temperature. A comparison with model predictions shows agreement within experiments, providing data for safety modeling and kinetic mechanism validation in H2- and CH4-based energy systems. Full article
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22 pages, 2808 KiB  
Article
Assessment of Platinum Catalyst in Rice Husk Combustion: A Comparative Life Cycle Analysis with Conventional Methods
by Emmanuel Owoicho Abah, Pubudu D. Kahandage, Ryozo Noguchi, Tofael Ahamed, Paul Adigun and Christian Idogho
Catalysts 2025, 15(8), 717; https://doi.org/10.3390/catal15080717 - 28 Jul 2025
Viewed by 678
Abstract
This study presents a novel approach to address these challenges by introducing automobile platinum honeycomb catalysts into biomass combustion systems. The study employed a dual methodology, combining experimental investigations and a Life Cycle Assessment (LCA) case study, to comprehensively evaluate the catalyst’s performance [...] Read more.
This study presents a novel approach to address these challenges by introducing automobile platinum honeycomb catalysts into biomass combustion systems. The study employed a dual methodology, combining experimental investigations and a Life Cycle Assessment (LCA) case study, to comprehensively evaluate the catalyst’s performance and environmental impacts. The catalyst’s ability to facilitate combustion without open flame formation and its operational efficiency throughout combustion phases position it as a promising avenue for reducing gaseous and particulate matter emissions. The LCA considers multiple impact categories, employing the ReCiPe 2008 Hierarchist midpoint and endpoint perspective to assess environmental effects. The experimental results show that the catalyst effectively reduced CO, SO2, and particulate emissions. Temperatures below 400 °C diminished the catalyst’s performance. The catalyst achieved a 100% CO conversion rate at specific temperatures of 427.4–490.3 °C. The findings highlight the potential for a 34% reduction in environmental impacts when replacing conventional rice husk combustion with the catalyst-integrated system. Notably, the study emphasizes the significance of sustainable catalyst manufacturing processes and cleaner electricity sources in maximizing environmental benefits. In conclusion, the integration of platinum honeycomb catalysts into biomass combustion systems, exemplified by rice husk combustion, emerges as a promising strategy for achieving more sustainable and environmentally friendly bioenergy production. Full article
(This article belongs to the Special Issue Catalytic Processes for a Green and Sustainable Future)
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19 pages, 2633 KiB  
Article
Influence of Mullite and Halloysite Reinforcement on the Ablation Properties of an Epoxy Composite
by Robert Szczepaniak, Michał Piątkiewicz, Dominik Gryc, Paweł Przybyłek, Grzegorz Woroniak and Joanna Piotrowska-Woroniak
Materials 2025, 18(15), 3530; https://doi.org/10.3390/ma18153530 - 28 Jul 2025
Viewed by 267
Abstract
This paper explores the impact of applying a powder additive in the form of halloysite and mullite on the thermal protection properties of a composite. The authors used CES R70 epoxy resin with CES H72 hardener, modified by varying the amount of powder [...] Read more.
This paper explores the impact of applying a powder additive in the form of halloysite and mullite on the thermal protection properties of a composite. The authors used CES R70 epoxy resin with CES H72 hardener, modified by varying the amount of powder additive. The composite samples were exposed to a mixture of combustible gases at a temperature of approximately 1000 °C. The primary parameters analyzed during this study were the temperature on the rear surface of the sample and the ablative mass loss of the tested material. The temperature increase on the rear surface of the sample, which was exposed to the hot stream of flammable gases, was measured for 120 s. Another key parameter considered in the data analysis was the ablative mass loss. The charred layer of the sample played a crucial role in this process, as it helped block oxygen diffusion from the boundary layer of the original material. This charred layer absorbed thermal energy until it reached a temperature at which it either oxidized or was mechanically removed due to the erosive effects of the heating factor. The incorporation of mullite reduced the rear surface temperature from 58.9 °C to 49.2 °C, and for halloysite, it was reduced the rear surface temperature to 49.8 °C. The ablative weight loss dropped from 57% to 18.9% for mullite and to 39.9% for halloysite. The speed of mass ablation was reduced from 77.9 mg/s to 25.2 mg/s (mullite) and 52.4 mg/s (halloysite), while the layer thickness loss decreased from 7.4 mm to 2.8 mm (mullite) and 4.4 mm (halloysite). This research is innovative in its use of halloysite and mullite as functional additives to enhance the ablative resistance of polymer composites under extreme thermal conditions. This novel approach not only contributes to a deeper understanding of composite behavior at high temperatures but also opens up new avenues for the development of advanced thermal protection systems. Potential applications of these materials include aerospace structures, fire-resistant components, and protective coatings in environments exposed to intense heat and flame. Full article
(This article belongs to the Section Advanced Composites)
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26 pages, 3489 KiB  
Article
Techno-Economic Analysis of Hydrogen Hybrid Vehicles
by Dapai Shi, Jiaheng Wang, Kangjie Liu, Chengwei Sun, Zhenghong Wang and Xiaoqing Liu
World Electr. Veh. J. 2025, 16(8), 418; https://doi.org/10.3390/wevj16080418 - 24 Jul 2025
Viewed by 229
Abstract
Driven by carbon neutrality and peak carbon policies, hydrogen energy, due to its zero-emission and renewable properties, is increasingly being used in hydrogen fuel cell vehicles (H-FCVs). However, the high cost and limited durability of H-FCVs hinder large-scale deployment. Hydrogen internal combustion engine [...] Read more.
Driven by carbon neutrality and peak carbon policies, hydrogen energy, due to its zero-emission and renewable properties, is increasingly being used in hydrogen fuel cell vehicles (H-FCVs). However, the high cost and limited durability of H-FCVs hinder large-scale deployment. Hydrogen internal combustion engine hybrid electric vehicles (H-HEVs) are emerging as a viable alternative. Research on the techno-economics of H-HEVs remains limited, particularly in systematic comparisons with H-FCVs. This paper provides a comprehensive comparison of H-FCVs and H-HEVs in terms of total cost of ownership (TCO) and hydrogen consumption while proposing a multi-objective powertrain parameter optimization model. First, a quantitative model evaluates TCO from vehicle purchase to disposal. Second, a global dynamic programming method optimizes hydrogen consumption by incorporating cumulative energy costs into the TCO model. Finally, a genetic algorithm co-optimizes key design parameters to minimize TCO. Results show that with a battery capacity of 20.5 Ah and an H-FC peak power of 55 kW, H-FCV can achieve optimal fuel economy and hydrogen consumption. However, even with advanced technology, their TCO remains higher than that of H-HEVs. H-FCVs can only become cost-competitive if the unit power price of the fuel cell system is less than 4.6 times that of the hydrogen engine system, assuming negligible fuel cell degradation. In the short term, H-HEVs should be prioritized. Their adoption can also support the long-term development of H-FCVs through a complementary relationship. Full article
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