Search Results (8)

Energy storage in a one-dimensional format is increasingly vital for the functionality of wearable technologies and is garnering attention from various sectors, such as smart apparel, the Internet of Things, e-vehicles, and robotics. Yarn-based supercapacitors are a particularly compelling solution for wearable energy reserves owing to their high power densities and adaptability to the human form. Furthermore, these supercapacitors can be seamlessly integrated into textile fabrics for practical utility across various types of clothing. The present review highlights the most recent innovations and research directions related to yarn-based supercapacitors. Initially, we explore different types of electrodes and active materials, ranging from carbon-based nanomaterials to metal oxides and conductive polymers, that are being used to optimize electrochemical capacitance. Subsequently, we survey different methodologies for loading these active materials onto yarn electrodes and summarize innovations in stretchable yarn designs, such as coiling and buckling. Finally, we outline a few pressing research challenges and future research directions in this field. Full article

Stretchable yarn/fiber electronics with conductive features are optimal components for different wearable devices. This paper presents the construction of coil structure-based carbon nanotube (CNT)/polymer fibers with adjustable piezoresistivity. The composite unit fiber is prepared by wrapping a conductive carbon CNT sheath onto an elastic spandex core. Owing to the helical coil structure, the resultant CNT/polymer composite fibers are highly stretchable (up to approximately 300%) without a noticeable electrical breakdown. More specifically, based on the difference in the coil index (which is the ratio of the coil diameter to the diameter of the fiber within the coil) according to the polymeric core fiber (spandex or nylon), the composite fiber can be used for two different applications (i.e., as strain sensors or supercapacitors), which are presented in this paper. The coiled CNT/spandex composite fiber sensor responds sensitively to tensile strain. The coiled CNT/nylon composite fiber can be employed as an elastic supercapacitor with excellent capacitance retention at 300% strain. Full article

Muscles are capable of modulating the body and adapting to environmental changes with a highly integrated sensing and actuation. Inspired by biological muscles, coiled/twisted fibers are adopted that can convert volume expansion into axial contraction and offer the advantages of flexibility and light weight. However, the sensing-actuation integrated fish line/yarn-based artificial muscles are still barely reported due to the poor actuation-sensing interface with off-the-shelf fibers. We report herein artificial coiled yarn muscles with self-sensing and actuation functions using the commercially available yarns. Via a two-step process, the artificial coiled yarn muscles are proved to obtain enhanced electrical conductivity and durability, which facilitates the long-term application in human-robot interfaces. The resistivity is successfully reduced from 172.39 Ω·cm (first step) to 1.27 Ω·cm (second step). The multimode sense of stretch strain, pressure, and actuation-sensing are analyzed and proved to have good linearity, stability and durability. The muscles could achieve a sensitivity (gauge factor, GF) of the contraction strain perception up to 1.5. We further demonstrate this self-aware artificial coiled yarn muscles could empower non-active objects with actuation and real-time monitoring capabilities without causing damage to the objects. Overall, this work provides a facile and versatile tool in improving the actuation-sensing performances of the artificial coiled yarn muscles and has the potential in building smart and interactive soft actuation systems. Full article

The self-adaptive nature of smart textiles to the ambient environment has made them an indispensable part of emerging wearable technologies. However, current advances generally suffer from complex material preparation, uncomfortable fitting feeling, possible toxicity, and high cost in fabrication, which hinder the real-world application of smart materials in textiles. Herein, humidity-response torsional and tensile yarn actuators from twisted and coiled structures are developed using commercially available, cost-effective, and biodegradable viscose fibers based on yarn-spinning and weaving technologies. The twisted yarn shows a reversible torsional stroke of 1400° cm⁻¹ in 5 s when stimulated by water fog with a spraying speed of 0.05 g s⁻¹; the coiled yarn exhibits a peak tensile stroke of 900% upon enhancing the relative humidity. Further, textile manufacturing allows for the scalable fabrication to create fabric artificial muscles with high-dimensional actuation deformations and human-touch comfort, which can boost the potential applications of the humidly adaptive yarns in smart textile and advanced textile materials. Full article

Wire rope manufacturing is an old industry that maintains its place in the market due to the need for products with specific characteristics in different sectors. The necessity for modernization and performance improvement in this industry, where there is still a high amount of labor dedicated to internal logistics operations, led to the development of a new technology method, to overcome uncertainties related to human behaviour and fatigue. The removal of successive yarn coils from a twisting and winding machine, as well as cutting the yarn and connecting the other end to the shaft in order to proceed with the process, constitutes the main problem. As such, a mobile automatic system was created for this process, due to its automation potential, with a project considering the design of a 3D model. This novel robotic manipulator increased the useful production time and decreased the winding coil removal cycle time, resulting in a more competitive, fully automated product with the same quality. This system has led to better productivity and reliability of the manufacturing process, eliminating manual labor and its cost, as in previously developed works in other industries. Full article

We present a highly sensitive wearable angular position sensor to measure joint movement. The sensor is a 3D helical coil knitted in the sleeve of a garment by circularly knitting thin insulated metal wire and yarn simultaneously. The sensing mechanism is based on the variation of the mutual inductance between windings. A 167 μH change is measured for knee movement from fully stretched to completely bent. A double cross coupled FET pair transforms the low-Q coils into a high-Q system giving a maximum frequency variation of 145 kHz for knee bending. Full article

Knitting a thin insulated metal wire simultaneously with elastic yarn in the round creates a coil with a self-inductance close to a wound coil. This knit is flexible and can be stretched, allowing the diameter of the coil to change, resulting in a change of its self-inductance. It is found that rib stitch gives the highest inductance but stocking stitch gives the highest variation of self-inductance with changing diameter. The feasibility of using the knitted coil for inductive plethysmography is demonstrated by simulated breathing in a baby jumper with knitted coils. Full article

Carbon nanotubes (CNTs) are considered the most promising candidates to replace Cu and Al in a large number of electrical, mechanical and thermal applications. Although most CNT industrial applications require macro and micro size CNT fiber assemblies, several techniques to make conducting CNT fibers, threads, yarns and ropes have been reported to this day, and improvement of their electrical and mechanical conductivity continues. Some electrical applications of these CNT conducting fibers require an insulating layer for electrical insulation and protection against mechanical tearing. Ideally, a flexible insulator such as hydrogenated nitrile butadiene rubber (HNBR) on the CNT fiber can allow fabrication of CNT coils that can be assembled into lightweight, corrosion resistant electrical motors and transformers. HNBR is a largely used commercial polymer that unlike other cable-coating polymers such as polyvinyl chloride (PVC), it provides unique continuous and uniform coating on the CNT fibers. The polymer coated/insulated CNT fibers have a 26.54 μm average diameter—which is approximately four times the diameter of a red blood cell—is produced by a simple dip-coating process. Our results confirm that HNBR in solution creates a few microns uniform insulation and mechanical protection over a CNT fiber that is used as the electrically conducting core. Full article