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Search Results (254)

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Keywords = cohesive contact

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15 pages, 1251 KiB  
Article
Research on the Adhesion Performance of Fast-Melting SBS-Modified Emulsified Asphalt–Aggregate Based on the Surface Free Energy Theory
by Hao Zhang, Haowei Li, Fei Guo, Shige Wang and Jinchao Yue
Materials 2025, 18(15), 3523; https://doi.org/10.3390/ma18153523 - 27 Jul 2025
Viewed by 360
Abstract
Aiming at the problems of complex process flow, high energy consumption, and difficult emulsification in the preparation of traditional SBS-modified emulsified asphalt, a preparation method of fast-melting SBS (referred to as SBS-T) modified emulsified asphalt based on the integration of modification and emulsification [...] Read more.
Aiming at the problems of complex process flow, high energy consumption, and difficult emulsification in the preparation of traditional SBS-modified emulsified asphalt, a preparation method of fast-melting SBS (referred to as SBS-T) modified emulsified asphalt based on the integration of modification and emulsification is proposed. Based on surface free energy theory, the contact angles between three rapid-melting SBS-modified emulsified asphalts with different dosages and three probe liquids (deionized water, glycerol, and formamide) were measured using the sessile drop method. The adhesion performance of the asphalt–aggregate system was studied by means of micromechanical methods. The evaluation indicators such as the cohesion work of the emulsified asphalt, the adhesion work of asphalt–aggregate, the spalling work, and the energy ratio were analyzed. The results show that the SBS-T modifier can significantly improve the thermodynamic properties of emulsified asphalt. With increasing modifier content, the SBS-T-modified emulsified asphalt demonstrated enhanced cohesive work, improved asphalt–aggregate adhesive work, and increased energy ratio, while showing reduced stripping work. At equivalent dosage levels, the SBS-T-modified emulsified asphalt demonstrates a slight improvement in adhesion performance to aggregates compared to conventional SBS-modified emulsified asphalt. The SBS-T emulsified modified asphalt provides an effective technical solution for the preventive maintenance of asphalt pavements. Full article
(This article belongs to the Special Issue Advances in Sustainable Construction Materials, Third Edition)
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13 pages, 1746 KiB  
Article
Calibration of DEM Parameters and Microscopic Deformation Characteristics During Compression Process of Lateritic Soil with Different Moisture Contents
by Chao Ji, Wanru Liu, Yiguo Deng, Yeqin Wang, Peimin Chen and Bo Yan
Agriculture 2025, 15(14), 1548; https://doi.org/10.3390/agriculture15141548 - 18 Jul 2025
Viewed by 326
Abstract
Lateritic soils in tropical regions feature cohesive textures and high specific resistance, driving up energy demands for tillage and harvesting machinery. However, current equipment designs lack discrete element models that account for soil moisture variations, and the microscopic effects of water content on [...] Read more.
Lateritic soils in tropical regions feature cohesive textures and high specific resistance, driving up energy demands for tillage and harvesting machinery. However, current equipment designs lack discrete element models that account for soil moisture variations, and the microscopic effects of water content on lateritic soil deformation remain poorly understood. This study aims to calibrate and validate discrete element method (DEM) models of lateritic soil at varying moisture contents of 20.51%, 22.39%, 24.53%, 26.28%, and 28.04% by integrating the Hertz–Mindlin contact mechanics with bonding and JKR cohesion models. Key parameters in the simulations were calibrated through systematic experimentation. Using Plackett–Burman design, critical factors significantly affecting axial compressive force—including surface energy, normal bond stiffness, and tangential bond stiffness—were identified. Subsequently, Box–Behnken response surface methodology was employed to optimize these parameters by minimizing deviations between simulated and experimental maximum axial compressive forces under each moisture condition. The calibrated models demonstrated high fidelity, with average relative errors of 4.53%, 3.36%, 3.05%, 3.32%, and 7.60% for uniaxial compression simulations across the five moisture levels. Stress–strain analysis under axial loading revealed that at a given surface displacement, both fracture dimensions and stress transfer rates decreased progressively with increasing moisture content. These findings elucidate the moisture-dependent micromechanical behavior of lateritic soil and provide critical data support for DEM-based design optimization of soil-engaging agricultural implements in tropical environments. Full article
(This article belongs to the Section Agricultural Technology)
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15 pages, 1602 KiB  
Article
Correlation Analysis of Macro–Micro Parameters of Sandstone Based on PFC3D
by Guohua Zhang, Qingqing Liu, Yubo Li, Zibo Li, Ke Jing and Tao Qin
Appl. Sci. 2025, 15(14), 7878; https://doi.org/10.3390/app15147878 - 15 Jul 2025
Viewed by 199
Abstract
To address the issue of the low compression–tension ratio in the traditional parallel bond model (PBM), this study proposes an improved PBM incorporating a random distribution strategy of strong–weak contact groups. An L27(312) orthogonal experimental design was employed to [...] Read more.
To address the issue of the low compression–tension ratio in the traditional parallel bond model (PBM), this study proposes an improved PBM incorporating a random distribution strategy of strong–weak contact groups. An L27(312) orthogonal experimental design was employed to construct 27 sets of numerical simulation schemes. Combined with Pearson correlation coefficient analysis and multivariate regression, the influence of twelve microscopic parameters on seven of the macroscopic mechanical properties of sandstone was systematically investigated, including elastic modulus (E), Poisson’s ratio (v), uniaxial compressive strength (σc), internal friction angle (φ), cohesion (c), crack damage stress ratio (σcd/σc), and compressive–tensile strength ratio (σc/σt). Based on these analyses, a quantitative relationship model between the macro and micro parameters was established and validated through numerical simulation and experimental comparison. The proposed method provides a theoretical foundation for the mechanical modeling of sandstone and the inversion of microscopic parameters. Full article
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21 pages, 12877 KiB  
Article
Calibration of DEM Parameters for Multi-Component Chinese Cuisine
by Haiyun Song, Huangzhen Lyu, Yongjun Zheng, Lina Zhang, Yakai He, Mengqiang Zhang, Jun Du, Mengfan Han, Huabin Jian and Zhilong Du
Processes 2025, 13(7), 2241; https://doi.org/10.3390/pr13072241 - 14 Jul 2025
Viewed by 285
Abstract
With the industrialization and standardization of Chinese cuisine, accurate discrete element simulation parameters are essential for analyzing the flow and conveying behavior of dishes. This study focused on standardized Kung Pao Chicken and employed the Hertz–Mindlin (JKR) model to develop a discrete element [...] Read more.
With the industrialization and standardization of Chinese cuisine, accurate discrete element simulation parameters are essential for analyzing the flow and conveying behavior of dishes. This study focused on standardized Kung Pao Chicken and employed the Hertz–Mindlin (JKR) model to develop a discrete element model suitable for cohesive, multi-component Chinese cuisine. The triaxial dimensions of diced chicken, peanuts, and scallions were measured to construct the model. Physical experiments were conducted to obtain basic parameters. The main parameters of the constitutive model were determined using a stepwise regression fitting method. For inter-material contact parameters that are difficult to measure directly, key model parameters were calibrated by fitting simulated repose angle results to experimental measurements. The calibrated parameters enabled high simulation accuracy, with repose angle errors below 0.05%, confirming the model’s reliability. This study provides a theoretical foundation for the simulation and design of automated conveying systems tailored to Chinese cuisine. Full article
(This article belongs to the Special Issue Feature Papers in the "Food Process Engineering" Section)
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19 pages, 12875 KiB  
Article
Numerical Study of Wear Characteristics of Vertical Shaft Planetary Mixer Blades
by Shoubo Jiang, Hongwei Zhang, Qingliang Zeng, Qian Du and Xiaopeng Liu
Materials 2025, 18(13), 3137; https://doi.org/10.3390/ma18133137 - 2 Jul 2025
Viewed by 331
Abstract
The wear failure of vertical shaft planetary mixer blades under complex working conditions directly affects the quality and productivity of concrete. Given that it is time-consuming and labor-intensive to obtain the wear characteristics of mixer blades by experimental methods, this study used numerical [...] Read more.
The wear failure of vertical shaft planetary mixer blades under complex working conditions directly affects the quality and productivity of concrete. Given that it is time-consuming and labor-intensive to obtain the wear characteristics of mixer blades by experimental methods, this study used numerical simulation to analyze the effects of different factors on the wear characteristics of mixer blades based on the Hertz–Mindlin with JKR cohesive contact model and the Archard wear model. The results of this study show that under the influence of different factors, the blade is subjected to tangential cumulative contact energy and contact force is significantly larger than that in the normal direction, the wear of the blade is judged to be the form of abrasive wear accompanied by impacts, and the wear on the outer middle and lower edge regions of the blade is the most serious. Specifically, for every 5 rpm increase in mixing speed, the blade wear rate increases by 24.14% on average; for every 5° increase in blade angle, the blade wear rate decreases by 2.9% on average; for every 10% increase in the mass ratio of stone aggregate, the blade wear rate increases by 5.95% on average; conical aggregates have the most serious effect on blade wear, while spherical aggregates have the most minor effect. This study provides the theoretical basis and numerical support for understanding the reasons for blade wear loss and enhancing the service life of mixer blades. Full article
(This article belongs to the Section Mechanics of Materials)
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19 pages, 7541 KiB  
Article
Design and Performance Verification of Bionic Octopus Sucker Sealing Structure for Solenoid Valves
by Zhihong Wang, Xinbin Zhang, Zhengzhi Mu, Xiang Guan, Junchi Liu, Zhipeng Pan, Junchong Wang, Xiangrui Ye, Zhenghai Qi, Jianyang Dong, Yongming Yao and Liucheng Zhou
Biomimetics 2025, 10(7), 425; https://doi.org/10.3390/biomimetics10070425 - 1 Jul 2025
Viewed by 301
Abstract
Aiming at the problem of the insufficient sealing performance of the solenoid valve poppet under a high working load and inspired by the multilevel groove structure of the octopus sucker and the adaptive sealing mechanism, a bionics-based design scheme for an annular groove [...] Read more.
Aiming at the problem of the insufficient sealing performance of the solenoid valve poppet under a high working load and inspired by the multilevel groove structure of the octopus sucker and the adaptive sealing mechanism, a bionics-based design scheme for an annular groove sealing structure is proposed. By extracting the microscopic groove morphology features of the octopus sucker, we designed a multilayer rectangular cross-section groove structure at the annular interface, combined the designed structure with the Abaqus cohesive model to simulate the interface stripping behavior, and verified its mechanical properties by the pull-out test. The results show that the bionic groove structure significantly improves the bearing capacity of the sealing ring by enhancing the interface contact stress distribution and delaying the crack extension. Under the same working condition, the bionic structure increases the pull-out force by 46.1% compared with the traditional planar sealing ring. This study provides bionic theoretical support and an engineering practice reference for the design of sealing structures in complex working conditions, such as the solenoid valve poppet. Full article
(This article belongs to the Section Biomimetics of Materials and Structures)
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27 pages, 7468 KiB  
Article
Delamination-Driven Nonlinear Buckling of Metal–Composite Cylindrical Shells with Different Interfacial Strengths
by Chenyang Di, Yunsen Hu, Huifeng Jiao, Sakdirat Kaewunruen and Jian Zhang
J. Mar. Sci. Eng. 2025, 13(7), 1279; https://doi.org/10.3390/jmse13071279 - 30 Jun 2025
Viewed by 405
Abstract
This study delves into the delamination-driven nonlinear buckling characteristics of metal–composite cylindrical shells with different interfacial strengths. Although surface treatments are known to affect bonding performance, their specific influences on the delamination buckling behavior of metal–composite cylindrical shells remain underexplored. Accordingly, sandblasting and [...] Read more.
This study delves into the delamination-driven nonlinear buckling characteristics of metal–composite cylindrical shells with different interfacial strengths. Although surface treatments are known to affect bonding performance, their specific influences on the delamination buckling behavior of metal–composite cylindrical shells remain underexplored. Accordingly, sandblasting and polishing processes were employed to the fabrication of single-lap shear specimens. The topography of the treated surface was then characterized through scanning electron microscopy, optical profilometry, and contact angle measurements. For topography characterization and performance tests, sandblasted and polished metal–composite cylindrical shells were fabricated for hydrostatic tests. A cohesive zone model was used to analyze the influences of interfacial strength on the nonlinear buckling characteristics of metal–composite cylindrical shells, and the modeling results were validated by benchmarking them with experimental results. Subsequently, a detailed parametric study was conducted to investigate the effects of cohesive zone parameters and geometric imperfection on the load-bearing capacity of the shells. The new findings reveal that among the fabricated steel specimens, the specimens subjected to 80-mesh sandblasting exhibited the highest bond strength in single-lap shear tests, with the bond strength being 2.56 times higher than that of polished specimens. Moreover, sandblasted metal–composite cylindrical shells exhibited a 55.0% higher average collapse load than that of polished metal–composite cylindrical shells. Full article
(This article belongs to the Section Ocean Engineering)
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14 pages, 6631 KiB  
Article
Computer-Guided Development of Hyperbranched Modified Starch-Based Adhesives
by Hongjian Yu, Jiang Chang, Wenrui Chi, Shuzhen Gao, Jie Liu and Yin Tang
Polymers 2025, 17(13), 1812; https://doi.org/10.3390/polym17131812 - 29 Jun 2025
Viewed by 378
Abstract
In this study, a novel starch-based adhesive (SBA) was proposed, which mainly involved the synthesis of a carboxyl-terminated hyperbranched polymer using bisphenol A diglycidyl ether (DGEBA) and citric acid as raw materials. Subsequently, starch was modified through hyperbranching to enhance the shear strength [...] Read more.
In this study, a novel starch-based adhesive (SBA) was proposed, which mainly involved the synthesis of a carboxyl-terminated hyperbranched polymer using bisphenol A diglycidyl ether (DGEBA) and citric acid as raw materials. Subsequently, starch was modified through hyperbranching to enhance the shear strength and water resistance of the SBA. For this purpose, the feasibility of the reaction between DGEBA and citric acid was analyzed using quantum mechanical simulations. Subsequently, both substances were simulated to synthesize carboxyl-terminated hyperbranched polymers with different ratios. Starch was modified through hyperbranching to establish various models of SBAs, and their properties were estimated using molecular dynamics simulations. Theoretical analysis indicates that a DGEBA-to-citric acid ratio of 3:7 yields a SBA with relatively optimal properties. The solubility parameter of this adhesive is 19.05 (J/cm3)1/2, suggesting strong intermolecular interactions between the hyperbranched polymer and starch. The synthesized adhesive exhibits high cohesive strength, with an estimated water contact angle of up to 138°, indicating good hydrophobicity. Furthermore, the system demonstrates favorable mechanical performance, with a shear modulus of 4.34 GPa and a bulk modulus of 8.80 GPa. Additionally, at this ratio, the SBA exhibits a relatively high interaction energy of −408.01 kcal/mol with the cellulose substrate, suggesting that the adhesive possesses favorable shear strength. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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23 pages, 6736 KiB  
Article
Parameter Calibration and Experimental Study of a Discrete Element Simulation Model for Yellow Cinnamon Soil in Henan, China
by Huiling Ding, Mengyang Wang, Qiaofeng Wang, Han Lin, Chao Zhang and Xin Jin
Agriculture 2025, 15(13), 1365; https://doi.org/10.3390/agriculture15131365 - 25 Jun 2025
Cited by 1 | Viewed by 379
Abstract
To investigate the interaction mechanism between agricultural tillage machinery and soil, this study established a precise simulation model by integrating physical and numerical experiments using typical yellow cinnamon soil collected from western Henan Province, China. The discrete element parameters for soils with varying [...] Read more.
To investigate the interaction mechanism between agricultural tillage machinery and soil, this study established a precise simulation model by integrating physical and numerical experiments using typical yellow cinnamon soil collected from western Henan Province, China. The discrete element parameters for soils with varying moisture contents were calibrated based on the Hertz–Mindlin (no slip) contact model. Through Plackett–Burman screening, steepest ascent optimization, and Box–Behnken response surface methodology, a predictive model correlating moisture content, parameters, and repose angle was developed, yielding the optimal contact parameter combination: interparticle static friction coefficient (0.6), soil–65Mn static friction coefficient (0.69), and interparticle rolling friction coefficient (0.358). For the Bonding model, orthogonal experiments coupled with NSGA-II multi-objective optimization determined the optimal cohesive parameters targeting maximum load (673.845 N) and displacement (9.765 mm): normal stiffness per unit area (8.8 × 107 N/m3), tangential stiffness per unit area (6.85 × 107 N/m3), critical normal stress (6 × 104 Pa), critical tangential stress (3.15 × 104 Pa), and bonding radius (5.2 mm). Field validation using rotary tillers and power harrows demonstrated less than 6% deviation in soil fragmentation rates between simulations and actual operations, confirming parameter reliability and providing theoretical foundations for constructing soil-tillage machinery interaction models. Full article
(This article belongs to the Section Agricultural Technology)
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16 pages, 1642 KiB  
Article
Thermodynamic and Structural Signatures of Arginine Self-Assembly Across Concentration Regimes
by Adil Guler
Processes 2025, 13(7), 1998; https://doi.org/10.3390/pr13071998 - 24 Jun 2025
Viewed by 357
Abstract
Arginine plays a critical role in biomolecular interactions due to its guanidinium side chain, which enables multivalent electrostatic and hydrogen bonding contacts. In this study, atomistic molecular dynamics simulations were conducted across a broad concentration range (26–605 mM) to investigate the thermodynamic and [...] Read more.
Arginine plays a critical role in biomolecular interactions due to its guanidinium side chain, which enables multivalent electrostatic and hydrogen bonding contacts. In this study, atomistic molecular dynamics simulations were conducted across a broad concentration range (26–605 mM) to investigate the thermodynamic and structural features of arginine self-assembly in aqueous solution. Key observables—including hydrogen bond count, radius of gyration, contact number, and isobaric heat capacity—were analyzed to characterize emergent behavior. A three-regime aggregation pattern (dilute, cooperative, and saturated) was identified and quantitatively modeled using the Hill equation, revealing a non-linear transition in clustering behavior. Spatial analyses were supplemented with trajectory-based clustering and radial distribution functions. The heat capacity peak observed near 360 mM was interpreted as a thermodynamic signature of hydration rearrangement. Trajectory analyses utilized both GROMACS tools and the MDAnalysis library. While force field limitations and single-replica sampling are acknowledged, the results offer mechanistic insight into how arginine concentration modulates molecular organization—informing the understanding of biomolecular condensates, protein–nucleic acid complexes, and the design of functional supramolecular systems. The findings are in strong agreement with experimental observations from small-angle X-ray scattering and differential scanning calorimetry. Overall, this work establishes a cohesive framework for understanding amino acid condensation and reveals arginine’s concentration-dependent behavior as a model for weak, reversible molecular association. Full article
(This article belongs to the Special Issue Advances in Computer Simulation of Condensed Matter Systems)
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34 pages, 8454 KiB  
Article
Architectural Heritage Conservation and Green Restoration with Hydroxyapatite Sustainable Eco-Materials
by Alina Moșiu, Rodica-Mariana Ion, Iasmina Onescu, Meda Laura Moșiu, Ovidiu-Constantin Bunget, Lorena Iancu, Ramona Marina Grigorescu and Nelu Ion
Sustainability 2025, 17(13), 5788; https://doi.org/10.3390/su17135788 - 24 Jun 2025
Cited by 1 | Viewed by 609
Abstract
Sustainable architectural heritage conservation focuses on preserving historical buildings while promoting environmental sustainability. It involves using eco-friendly materials and methods to ensure that the cultural value of these structures is maintained while minimizing their ecological impact. In this paper, the use of the [...] Read more.
Sustainable architectural heritage conservation focuses on preserving historical buildings while promoting environmental sustainability. It involves using eco-friendly materials and methods to ensure that the cultural value of these structures is maintained while minimizing their ecological impact. In this paper, the use of the hydroxyapatite (HAp) in various combinations on masonry samples is presented, with the aim of identifying the ideal solution to be applied to an entire historical building in Banloc monument. The new solution has various advantages: compatibility with historical lime mortars (chemical and physical), increased durability under aggressive environmental conditions, non-invasive and reversible, aligning with conservation ethics, bioinspired material that avoids harmful synthetic additives, preservation of esthetics—minimal visual change to treated surfaces, and nanostructural (determined via SEM and AFM) reinforcement to improve cohesion without altering the porosity. An innovative approach involving hydroxiapatite addition to commercial mortars is developed and presented within this paper. Physico-chemical, mechanical studies, and architectural and economic trends will be addressed in this paper. Some specific tests (reduced water absorption, increased adhesion, high mechanical strength, unchanged chromatic aspect, high contact angle, not dangerous freeze–thaw test, reduced carbonation test), will be presented to evidence the capability of hydroxyapatite to be incorporated into green renovation efforts, strengthen the consolidation layer, and focus on its potential uses as an eco-material in building construction and renovation. The methodology employed in evaluating the comparative performance of hydroxyapatite (HAp)-modified mortar versus standard Baumit MPI25 mortar includes a standard error (SE) analysis computed column-wise across performance indicators. To further substantiate the claim of “optimal performance” at 20% HAp addition, independent samples t-tests were performed. The results of the independent samples t-tests were applied to three performance and cost indicators: Application Cost, Annualized Cost, and Efficiency-Cost-Performance (ECP) Index. This validates the claim that HAp-modified mortar offers superior overall performance when considering efficiency, cost, and durability combined. Full article
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18 pages, 10483 KiB  
Article
The Effect of Low-Temperature Plasma Treatment on the Adhesive Bonding Performance of CF/PEKK Surfaces
by Liwei Wen, Zhentao Dong and Ruozhou Wang
Surfaces 2025, 8(3), 41; https://doi.org/10.3390/surfaces8030041 - 20 Jun 2025
Viewed by 397
Abstract
Polyaryletherketone (PAEK) polymers inherently exhibit low surface activity, leading to poor adhesive bonding performance when using epoxy-based adhesives. In this study, low-temperature plasma surface modification was conducted on carbon fiber-reinforced polyetherketone ketone (CF/PEKK) composites to investigate the influence of plasma treatment parameters on [...] Read more.
Polyaryletherketone (PAEK) polymers inherently exhibit low surface activity, leading to poor adhesive bonding performance when using epoxy-based adhesives. In this study, low-temperature plasma surface modification was conducted on carbon fiber-reinforced polyetherketone ketone (CF/PEKK) composites to investigate the influence of plasma treatment parameters on their lap shear strength. Surface characterization was systematically performed using scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and contact angle analysis to evaluate morphological, chemical, and wettability changes induced via plasma treatment. The results demonstrated a significant enhancement in lap shear strength after plasma treatment. Optimal bonding performance was achieved at a treatment speed of 10 mm/s and a nozzle-to-substrate distance of 5 mm, yielding a maximum shear strength of 28.28 MPa, a 238% improvement compared to the untreated control. Notably, the failure mode transitioned from interfacial fracture in the untreated sample to a mixed-mode failure dominated by cohesive failure of the adhesive and substrate. Plasma treatment substantially reduced the contact angle of CF/PEKK, indicating improved surface wettability. SEM micrographs revealed an increased micro-porous texture on the treated surface, which enhanced mechanical interlocking between the composite and adhesive. XPS analysis confirmed compositional alterations, specifically elevated oxygen-containing functional groups on the plasma-treated surface. These modifications facilitated stronger chemical bonding between CF/PEKK and the epoxy resin, thereby validating the efficacy of plasma treatment in optimizing surface chemical activity and adhesion performance. Full article
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31 pages, 7884 KiB  
Article
Magnetic Pulse Welding of Dissimilar Materials: Weldability Window for AA6082-T6/HC420LA Stacks
by Mario A. Renderos Cartagena, Edurne Iriondo Plaza, Amaia Torregaray Larruscain, Marie B. Touzet-Cortina and Franck A. Girot Mata
Metals 2025, 15(6), 619; https://doi.org/10.3390/met15060619 - 30 May 2025
Viewed by 668
Abstract
Magnetic pulse welding (MPW) is a promising solid-state joining process that utilizes electromagnetic forces to create high-speed, impact-like collisions between two metal components. This welding technique is widely known for its ability to join dissimilar metals, including aluminum, steel, and copper, without the [...] Read more.
Magnetic pulse welding (MPW) is a promising solid-state joining process that utilizes electromagnetic forces to create high-speed, impact-like collisions between two metal components. This welding technique is widely known for its ability to join dissimilar metals, including aluminum, steel, and copper, without the need for additional filler materials or fluxes. MPW offers several advantages, such as minimal heat input, no distortion or warping, and excellent joint strength and integrity. The process is highly efficient, with welding times typically ranging from microseconds to milliseconds, making it suitable for high-volume production applications in sectors including automotive, aerospace, electronics, and various other industries where strong and reliable joints are required. It provides a cost-effective solution for joining lightweight materials, reducing weight and improving fuel efficiency in transportation systems. This contribution concerns an application for the automotive sector (body-in-white) and specifically examines the welding of AA6082-T6 aluminum alloy with HC420LA cold-rolled micro-alloyed steel. One of the main aspects for MPW optimization is the determination of the process window that does not depend on the equipment used but rather on the parameters associated with the physical mechanisms of the process. It was demonstrated that process windows based on contact angle versus output voltage diagrams can be of interest for production use for a given component (shock absorbers, suspension struts, chassis components, instrument panel beams, next-generation crash boxes, etc.). The process window based on impact pressures versus impact velocity for different impact angles, in addition to not depending on the equipment, allows highlighting other factors such as the pressure welding threshold for different temperatures in the impact zone, critical transition speeds for straight or wavy interface formation, and the jetting/no jetting effect transition. Experimental results demonstrated that optimal welding conditions are achieved with impact velocities between 900 and 1200 m/s, impact pressures of 3000–4000 MPa, and impact angles ranging from 18–35°. These conditions correspond to optimal technological parameters including gaps of 1.5–2 mm and output voltages between 7.5 and 8.5 kV. Successful welds require mean energy values above 20 kJ and weld specific energy values exceeding 150 kJ/m2. The study establishes critical failure thresholds: welds consistently failed when gap distances exceeded 3 mm, output voltage dropped below 5.5 kV, or impact pressures fell below 2000 MPa. To determine these impact parameters, relationships based on Buckingham’s π theorem provide a viable solution closely aligned with experimental reality. Additionally, shear tests were conducted to determine weld cohesion, enabling the integration of mechanical resistance isovalues into the process window. The findings reveal an inverse relationship between impact angle and weld specific energy, with higher impact velocities producing thicker intermetallic compounds (IMCs), emphasizing the need for careful parameter optimization to balance weld strength and IMC formation. Full article
(This article belongs to the Topic Welding Experiment and Simulation)
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12 pages, 1202 KiB  
Article
Comparative Evaluation of Dental Clinical Surface Treatments for Polyetheretherketone with Airborne-Particle Abrasion, Hydrofluoric Acid Etching, and Handheld Nonthermal Plasma Activation on Long-Term Bond Performance
by Szu-Yu Lai, Szu-I Lin, Chia-Wei Chang, Yi-Rou Shen, Yuichi Mine, Zih-Chan Lin, Mei-Ling Fang, Chia-Chih Sung, Chien-Fu Tseng, Tzu-Yu Peng and Chiang-Wen Lee
Polymers 2025, 17(11), 1448; https://doi.org/10.3390/polym17111448 - 23 May 2025
Viewed by 571
Abstract
Polyaryletherketone (PAEK) materials, including polyetheretherketone (PEEK) and polyetherketoneketone (PEKK), possess excellent mechanical properties and biocompatibility; however, their inherently low surface energy limits effective bonding with resin cements. This study investigated the effects of hydrofluoric acid (HF) etching and handheld nonthermal plasma (HNP) treatment [...] Read more.
Polyaryletherketone (PAEK) materials, including polyetheretherketone (PEEK) and polyetherketoneketone (PEKK), possess excellent mechanical properties and biocompatibility; however, their inherently low surface energy limits effective bonding with resin cements. This study investigated the effects of hydrofluoric acid (HF) etching and handheld nonthermal plasma (HNP) treatment on enhancing the adhesive performance of PAEK surfaces. Disk-shaped PEEK (BP) and PEKK (PK) specimens were divided into four groups: APA (airborne-particle abrasion), PLA (nonthermal plasma treatment), LHF (5.0% HF), and HHF (9.5% HF). Surface characterization was performed using a thermal field emission scanning electron microscope (FE-SEM). Surface wettability was evaluated using contact angle goniometry. Cytotoxicity was evaluated using HGF-1 cells exposed to conditioned media and analyzed via PrestoBlue assays. Shear bond strength (SBS) was measured after three aging conditions—NT (no aging), TC (thermocycling), and HA (highly accelerated aging)—using a light-curing resin cement. Failure modes were categorized, and statistical analysis was performed using one-way and two-way ANOVA with Tukey’s HSD test (α = 0.05). Different surface treatments did not affect surface characterization. PLA treatment significantly improved surface wettability, resulting in the lowest contact angles among all groups, followed by HF etching (HHF > LHF), while APA showed the poorest hydrophilicity. Across all treatments, PK exhibited better wettability than BP. Cytotoxicity results confirmed that all surface treatments were nontoxic to HGF-1 cells, indicating favorable biocompatibility. SBS testing demonstrated that PLA-treated specimens achieved the highest and most stable bond strength across all aging conditions. Although HF-treated groups exhibited lower bond strength overall, BP samples treated with HF showed relatively less reduction following aging. Failure mode analysis revealed a shift from mixture and cohesive failures in the NT aging condition to predominantly adhesive failures after TC and HA aging conditions. Notably, the PLA-treated groups retained mixture failure patterns even after aging, suggesting improved interfacial durability. Among the tested methods, PLA treatment was the most effective strategy, enhancing surface wettability, bond strength, and aging resistance without compromising biocompatibility. In summary, the PLA demonstrated the greatest clinical potential for improving the adhesive performance of PAEK when used with light-curing resin cements. Full article
(This article belongs to the Special Issue Polymers and Polymer Composites for Dental Application)
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23 pages, 1322 KiB  
Article
Comparative Analysis of ALE Method Implementation in Time Integration Schemes for Pile Penetration Modeling
by Ihab Bendida Bourokba, Abdelmadjid Berga, Patrick Staubach and Nazihe Terfaya
Math. Comput. Appl. 2025, 30(3), 58; https://doi.org/10.3390/mca30030058 - 22 May 2025
Viewed by 520
Abstract
This study investigates the full penetration simulation of piles from the ground surface, focusing on frictional contact modeling without mesh distortion. To overcome issues related to mesh distortion and improve solution convergence, the Arbitrary Lagrangian–Eulerian (ALE) adaptive mesh technique was implemented within both [...] Read more.
This study investigates the full penetration simulation of piles from the ground surface, focusing on frictional contact modeling without mesh distortion. To overcome issues related to mesh distortion and improve solution convergence, the Arbitrary Lagrangian–Eulerian (ALE) adaptive mesh technique was implemented within both explicit and implicit time integration schemes. The numerical model was validated against field experiments conducted at Bothkennar, Scotland, using the Imperial College instrumented displacement pile (ICP) in soft clay, where the soil behavior was effectively represented using the modified Cam-Clay model and the Mohr–Coulomb model. The primary objectives of this study are to evaluate the ALE method performance in handling mesh distortion; analyze the effects of soil–pile interface friction, pile dimensions, and various dilation angles on pile resistance; and compare the effectiveness of explicit and implicit time integration schemes in terms of stability, computational efficiency, and solution accuracy. The ALE method effectively modeled pile penetration in Bothkennar clay, validating the numerical model against field experiments. Comparative analysis revealed the explicit time integration method as more robust and computationally efficient, particularly for complex soil–pile interactions with higher friction coefficients. Full article
(This article belongs to the Topic Numerical Methods for Partial Differential Equations)
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