Search Results (3,819)

Silver-coated copper (Cu@Ag) core–shell nanoparticles are promising interconnect materials for electronic packaging due to their high conductivity, oxidation resistance, and reduced use of precious metals. However, the key factors governing their sintering behavior and mechanical performance are not fully understood. In this study, molecular dynamics simulations were performed to examine the effects of sintering pressure (300–700 MPa), temperature (500–700 K), particle size, and silver shell thickness on atomic diffusion, microstructural evolution, and mechanical properties. Results show that higher pressure improves particle contact, accelerates densification, and strengthens interfacial bonding, with optimal performance achieved at 600–700 MPa. Elevated temperatures enhance atomic mobility, promoting neck growth and pore elimination, with the most active diffusion observed between 650 K and 700 K. Particle size and shell thickness also affect sintering: the Ag6Cu3 configuration exhibits the highest atomic mobility and a balanced combination of strength and ductility. Moderately thick silver shells facilitate surface diffusion and interfacial interdiffusion, while mechanisms such as the Kirkendall effect and local plastic relaxation reduce defect density, yielding stable sintered structures. These findings provide atomic-scale insights into the sintering mechanisms of Cu@Ag nanoparticle solder pastes and offer guidance for optimizing processing parameters in high-performance electronic packaging applications. Full article

Since their discovery in 2009, perovskite solar cells (PSCs) have demonstrated rapid progress. Ambient-processed, carbon-based PSCs utilizing a pre-heating step offer a cost-effective fabrication route. Nevertheless, the role of the compact titanium dioxide (TiO₂-c) layer in ambient conditions has remained under-explored and inconsistently reported in the literature. This study then investigated the impact of TiO₂-c layer thickness, ranging from 70 nm to 155 nm, on the performance of PSCs fabricated entirely in ambient air with high relative humidity (RH > 70%). The layers were deposited via the sol-gel spin-coating method. Experimental results then revealed that the thinnest layer (70 nm) yielded the lowest average power conversion efficiency (PCE) of 2.05% due to diminished J_sc and V_oc values. The optimized TiO₂-c thickness was also identified at 95 nm, achieving an average PCE of 2.95% and a peak efficiency of 4.5%. Structural analysis via XRD confirmed the presence of both anatase and brookite phases. Notably, increasing the thickness from 70 nm to 155 nm resulted in a slight reduction in the anatase peak and a corresponding increase in the brookite peak. The superior performance at 95 nm could be attributed to a balanced crystal intensity between these two phases. Furthermore, TiO₂-c thickness was found to correlate with larger aggregate formation, better uniform shape grains, and reduced surface roughness, significantly influencing the morphology of the subsequent mesoporous TiO₂-m layer. These findings then provided critical insights into how thickness variation in the TiO₂-c layer could influence the performance of ambient-processed carbon-based PSCs. Full article

Metal anodes offer substantially higher specific and volumetric capacities than conventional anode materials such as graphite in lithium-ion batteries or hard carbon in sodium-ion batteries. However, the integration of metal anodes into solid-state batteries poses significant challenges, particularly with respect to processing, interfacial stability, and cell assembly. Anode-free solid-state batteries (AFSSBs) address these challenges by eliminating the pre-installed metal anode, instead forming the metal in situ during the initial charging (formation) step. In anode-free solid-state batteries, the quality of the interfacial contact is particularly critical, as insufficient contact can lead to locally increased current densities. Consequently, the initial metal plating during the formation step plays a decisive role in determining the homogeneity and stability of the anode interface. Furthermore, conventional battery-grade copper foils (~10 µm) are considerably thicker than required for the targeted C-rates and are difficult to use as stand-alone anode-free current collectors, thereby hindering the industrial production of anode-free solid-state batteries. In this publication, we demonstrate the application of atmospheric plasma spraying (APS) to fabricate thin copper current collectors directly on the ceramic solid electrolytes LAGP (lithium aluminium germanium phosphate) and BASE (beta-alumina solid electrolyte) with superior interface contact. No mechanical damage or diffusion of copper into the solid electrolyte nor formation of secondary phases at the interfaces were observed in SEM or EDS despite the elevated process temperature. LAGP with a thickness as low as 300 µm was successfully coated and subsequently used for plating/stripping experiments. Finally, dense sodium metal was plated at the copper-substrate interface of a 1.4 mm thick BASE sample. Full article

The efficient removal of dyes and separation from dissolved salts are crucial for the recovery of valuable resources from saline textile wastewater. In this study, hollow fiber membranes were fabricated using the non-solvent-induced phase separation (NIPS) method and then improved with a dual-coating process to create effective nanofiltration (NF) membranes. First, hollow fiber substrates with Fe³⁺ were fabricated using NIPS. Subsequently, the inner surface of the membrane was coated with phytic acid (PA) and polyethyleneimine (PEI), which increased the thickness of the separation layer and reduced the size of the surface pores, thereby improving the separation efficiency. The loose NF membrane exhibited superior water permeance (pure water permeability of 280 L·m⁻²·h⁻¹·bar⁻¹) and, with dye rejection rates consistently exceeding 95%, also remarkable dye/salt selectivity (with separation factors of CR/NaCl: 64.08, CR/Na₂SO₄: 21.21, CBB/NaCl: 14.75, and CBB/Na₂SO₄: 10.74). The flux recovery of the membrane was over 80% for humic acid, and the membrane exhibited favorable stability under acidic and alkaline conditions, confirming its excellent antifouling and stability performance. In conclusion, this study presents a straightforward and effective approach for fabricating hollow fiber loose NF membranes, underscoring their potential for treating hypersaline wastewater and resource recovery. Full article

With increasingly stringent requirements for wear resistance and reliability of functional coatings for heavily loaded friction units, a relevant challenge in materials science is to establish the relationships between the parameters of reactive pulsed magnetron sputtering and the tribo-mechanical properties of TiN/CrN multilayer systems. In this study, TiN/CrN multilayer coatings were deposited by reactive pulsed magnetron sputtering using separate titanium and chromium targets. The effect of the nitrogen flow rate (0.20–0.36 L/h) during chromium sputtering on the structure, phase composition, and mechanical and tribological properties of the coatings was investigated at a fixed nitrogen flow rate of 0.08 L/h for titanium. SEM, EDS, and XRD showed that increasing the nitrogen flow rate leads to a non-monotonic change in coating thickness (2.0–2.6 µm), caused by the transition of the chromium target from the metallic to the poisoned sputtering mode. At low N₂ flow rates, a subnitride Cr₂N phase forms in the structure, whereas at the optimal flow rate of 0.32 L/h the coating consists of stable TiN, CrN, and (Cr_0.5Ti_0.5)N phases. The coating nanohardness was 20–23 GPa and the Young’s modulus was 250–300 GPa. The best tribological performance was achieved at a nitrogen flow rate of 0.32 L/h, coefficient of friction μ ≈ 0.5 and a minimum wear rate of 1 × 10⁻⁵ mm³/(m·N), which correlates with the highest H³/E² value. It is shown that independent control of the CrN layer stoichiometry using separate targets can affect the tribo-mechanical properties of the TiN/CrN multilayer system. Full article

Low-frequency broadband electromagnetic wave absorption is a critical challenge for radar stealth materials, as traditional absorbent-based coatings often suffer from poor low-frequency performance or severe high-frequency degradation when optimized for low frequencies. This study proposes a novel ultra-thin broadband low-frequency absorber fabricated by depositing a periodic resistive layer onto a conventional absorbent-based wave-absorbing layer, which forms a tailored low-frequency conductive metasurface structure. The integrated coating achieves an ultra-thin total thickness of merely 0.4 mm while exhibiting excellent broadband absorption performance across multiple radar bands: it delivers an average reflection loss of −0.6 dB in the L-band (1–2 GHz), −2 dB in the S-band (2–4 GHz), −3.6 dB in the C-band (4–8 GHz), and maintains a stable average reflection loss of −2.8 dB in the X to Ku bands. Compared with single-layer absorbing materials of the same thickness, this material exhibits significantly improved absorbing performance in the S-band and C-band, and achieves a breakthrough from zero to effective absorption in the L-band. Meanwhile, it can be integrated with structural design to reduce radar cross section (RCS), showing excellent engineering application value. The key mechanism underlying the performance enhancement lies in the periodic resistive layer, which optimizes the broadband impedance matching of the entire coating system, effectively elevates the surface current density, and augments resistive loss and eddy current loss within the structure. This design strategy enables an effectively boost in S-band wave-absorbing performance with minimal compromise to the high-frequency absorption characteristics, thus meeting the stringent requirements for broadband radar wave absorption in practical engineering applications. Full article

The widespread presence of stable and hazardous organic contaminants, such as synthetic dyes, in industrial effluents necessitates the development of resilient treatment strategies capable of achieving efficient degradation and decolorization of dye pollutants. Conventional treatment processes often fail to remove such recalcitrant compounds, prompting growing interest in integrated advanced systems. Photocatalytic membranes represent a promising solution due to the synergistic combination of physical separation and catalytic degradation. In this study, zinc oxide (ZnO) thin films were deposited by spin coating onto smectite–zeolite ceramic membranes (MS10/Z90), applying one (M1), two (M2), and three (M3) successive coating layers to control catalyst thickness. SEM analysis confirmed that increasing the number of layers resulted in a thicker and more homogeneous ZnO coating, while XRD revealed enhanced crystallinity and larger crystallite size. Water permeability decreased progressively from 623 L·h⁻¹·m⁻²·bar⁻¹ for the uncoated membrane to 506, 439, and 350 L·h⁻¹·m⁻²·bar⁻¹ for M1, M2, and M3, respectively. Photocatalytic performance was evaluated using Rhodamine B (RhB) (10 mg·L⁻¹) under UV irradiation (365 nm, 18 W) for 180 min, achieving degradation efficiencies of 83.0%, 94.6%, and 99.1% for M1, M2, and M3, respectively. The degradation kinetics followed a pseudo-first-order model, with rate constants increasing with catalyst layer thickness. Free radical scavenging assays confirmed that hydroxyl radicals (•OH) were the primary reactive species responsible for RhB degradation. These findings highlight the critical influence of ZnO layer thickness and mass transfer on photocatalytic performance, demonstrating the potential of ZnO-coated ceramic membranes for efficient pollutant degradation and in situ photocatalytic regeneration. Permeability measurements after photocatalytic treatment confirmed effective flux recovery, supporting the operational durability of the developed membranes. Full article

To address the drag reduction requirements of superhydrophobic surface coatings for underwater vehicle hulls, this study designed a synthesis method based on resin substrate modification and filler modification according to superhydrophobic coating synthesis techniques. Three types of superhydrophobic microstructured surface coatings were prepared: polyurethane resin, silicone resin, and fluororesin. The coatings were fabricated by incorporating fluorine-modified SiO₂ nanoparticles into the modified resin matrices to construct hierarchical micro/nanostructures. The main components and synthesis processes for each coating were determined. Performance tests were conducted to evaluate mechanical properties (thickness, hardness, adhesion, wear resistance), functional characteristics (surface morphology, static/dynamic hydrophobic angles), and environmental resistance (seawater immersion, salt spray stability, thermal stability). Five surface coating test plans for underwater vehicle hull models were proposed, and drag reduction experiments were carried out to compare total drag, drag coefficient, and drag reduction rate across coating plans. Experimental results indicated that the silicone resin superhydrophobic coating with F660 + 8% SiO₂ exhibited the best comprehensive performance, while the PU + 6% SiO₂ superhydrophobic coating achieved optimal drag reduction at speeds below 9 m/s, meeting the performance criteria for underwater vehicle hull applications. Full article

Titanium and its alloys are widely used in orthopedic and dental implantology for their corrosion resistance and biocompatibility supporting osseointegration; however, their usage is accompanied by release of wear debris that may induce inflammatory responses. The necessity of formation of multifunctional coatings that accelerate osseointegration and provide long-term mechanical stability of titanium implants remains highly relevant. We propose a new simple and scalable coating method based on the laser shock processing technique, with TiO₂ and SrCO₃ powder mix used as an absorption layer. Our results show that this treatment created an approximately 158.3 ± 35.8 μm thick coating consisting of a mixed SrTiO₃-TiO₂ phase. The hardness of this coating evaluated by Vickers microhardness measurements showed a hardness increase of 3.3 times compared to the initial titanium substrate. Piezoelectric force microscopy (PFM) analysis revealed the presence of a reverse piezoelectric effect in the obtained structure confirming the highly likely successful synthesis of coating impregnated with SrTiO₃. This piezoelectric coating can be readily deposited onto titanium substrates using the proposed method, enabling exploration of potential biomedical applications in future research. Full article

The service behavior of polyurea used for joint sealing and seepage control in concrete arch dams is governed by complex material, geometric, and interfacial nonlinearities. This study developed a generalized interface element model incorporating damage evolution based on the nonlinear Ogden constitutive theory of polyurea materials. Using the Xiaowan Arch Dam as the engineering case, a multiple-nonlinearity coupled numerical model was established, covering the construction period, impoundment period, and temperature cycles during the operation period. The mechanical responses of surface polyurea at different locations and under varying material parameters were systematically investigated. Results show that the proposed coupled model accurately captures nonlinear contact behavior. Governed by the structural stress pattern of the arch dam, the impermeable coating is predominantly subjected to compression, while regions of high tensile stress are confined to the bottom joint areas. In seepage-control design, the coating’s restraining effect on macroscopic dam deformation can be neglected; however, dam deformation must be treated as the primary boundary condition. It is recommended that polyurea with an elastic modulus of 50 MPa and a 3 mm thickness be adopted. Blindly increasing coating thickness or stiffness may instead significantly elevate the risk of internal tensile stress. Full article

Accurately determining the thermal transmittance (U-value) of glazing systems plays a pivotal role in building energy conservation. This study establishes an explicit analytical model and conducts a systematic parametric analysis to elucidate the heat transfer mechanisms and key influencing factors governing the U-values of both single-pane and insulating glass. Based on fundamental thermodynamic principles and blackbody radiation laws, numerical iterative models are developed and validated against WINDOW and Fluent software simulations, with deviations consistently below 3.8%. A comprehensive parametric analysis quantifies the effects of glass thickness, cavity width, surface emissivity, and indoor/outdoor heat transfer coefficients. The results reveal that: (1) while U-values decrease approximately linearly with increasing glass thickness, they exhibit a non-monotonic relationship with cavity width, identifying an optimal cavity width of approximately 16 mm for air-filled insulating glass units; (2) surface emissivity exerts the most significant influence on the U-value, with cavity-facing surfaces demonstrating the greatest sensitivity (up to 81% variation), whereas outdoor surface emissivity shows negligible impact; (3) the U-value displays greater sensitivity to variations in the indoor heat transfer coefficient compared to outdoor conditions. Based on the parametric analysis under standard winter conditions, a preliminary design hierarchy is proposed for energy optimization: prioritize Low-E coatings on cavity surfaces, followed by cavity width optimization near 16 mm, and finally consider increasing glass thickness. The validated models and quantitative insights establish a benchmark calculation method for U-value analysis. These findings offer theoretical guidance and a prioritized optimization pathway for the preliminary design of energy-efficient glazing systems, particularly under standard winter conditions. Full article

Efficient heat dissipation is crucial for semiconductor devices; however, conventional thermal management materials often cannot meet practical demands because of inadequate thermal conductivity and mismatched coefficients of thermal expansion with semiconductor materials. In this study, we develop a synergistic process integrating magnetron sputtering and annealing to fabricate a composition-controllable Cr/Cr₃C₂ composite interlayer on diamond surfaces. By regulating the annealing temperature from 700 to 1100 °C, three key parameters of the Cr/Cr₃C₂ composite interlayer can be tailored: the thickness varies from ~200 to 800 nm, the Cr/Cr₃C₂ fraction is adjustable, and the surface roughness ranges from 33.3 to 61.6 nm. In the current research, the sample that was annealed at 900 °C for 2 h exhibited the highest coating uniformity, with carbide coverage exceeding 98% and no discernible porosity. This optimized annealing process produces an interlayer with robust coverage, moderate thickness (~300 nm), and low surface roughness (Ra = 33.3 nm), thereby markedly enhancing interfacial bonding and thermal-transport performance. The resulting composite achieves a maximum thermal conductivity of 605.27 W·m⁻¹·K⁻¹, corresponding to 211% of the experimentally measured value for the uncoated sample. Analyses combining the diffusion mismatch model and experimentation indicate that the enhancement originates from improved phonon spectral matching and increased interfacial adhesion energy. This work provides processing guidance for precise interface engineering in high-thermal-conductivity diamond/copper composites. Full article

Wind turbine blades are exposed to multiple coupled stressors requiring protective coatings with ultra-low volatile organic compound (VOC) content, thick-film capability, and long-term durability. This review critically evaluates waterborne polyurethane (WPU) coatings as a sustainable solution, benchmarking five synthesis routes—prepolymer emulsification, acetone process, melt dispersion, ketimine/ketazine chemistry, and self-emulsification—with prepolymer emulsification identified as the most industrially mature method. Key modification strategies are systematically compared, including nano-reinforcement, surface energy control, self-healing chemistries, and bio-based approaches. Based on a synthesis of laboratory, wind-tunnel, and field studies, three critical bottlenecks—thick-film formation, nanofiller dispersion, and long-term weatherability—are identified. To address these, a layered coating architecture is proposed, integrating a low-surface-energy topcoat, a lamellar-barrier mid-coat, and a post-crosslinked primer. This framework aims to guide the industrial deployment of WPU thick-film blade coatings in offshore and other extreme environments. Full article

We report the fabrication and electrochemical characterization of TiO₂-based impedimetric sensors for the analysis of artificial sweat compositions. Two-electrode topologies were patterned on indium tin oxide (ITO) substrates: an interdigitated electrode (IDE) configuration and a Hilbert fractal electrode (HFE) geometry. TiO₂ thin films with thickness up to 350 nm were deposited by dip-coating and evaluated as photoactive sensing layers. The impedimetric response of the sensors was investigated by electrochemical impedance spectroscopy in artificial sweat with composition varied in terms of ionic content (0–100 mM Na⁺) and organic content (2.5–30 mM lactic acid and 5–50 mM urea). Regardless of TiO₂ thickness, the high-frequency response is predominantly governed by electrode topology, with the HFE design exhibiting up to 2.5-fold higher modulation compared to the IDE configuration. Under UV illumination, a low-frequency, photo-assisted response emerges, influenced by the TiO₂ layer thickness and primarily sensitive to the organic components of the solution, particularly lactic acid. These results suggest that frequency-resolved impedance measurements in TiO₂|ITO structures may enable partial differentiation between ionic conductivity and organic contributions in sweat, providing a promising basis for multi-parameter sweat analysis. Full article

In this work, poly(acrylic acid)-based layers were injected to form a sandwich layer between the cationic and anionic species for a compact and effective fire-retardant coating on cotton fabric using the layer-by-layer coating technique. From the SEM analysis, as the number of tri-layers increases, the attachment intensity increases, as can be seen for poly(acrylic acid) chitosan and bentonite clay PCB-5TL (the highest tri-layers), while in the case of halloysite-based coatings, as the number of tri-layers increases, instead of attachment, the agglomeration increases due to the high surface area of halloysite nanoclay tubes. FTIR and UV confirmed the finding from the new peak entry and an increase in thickness. The highest thermal residue, ~18%, was obtained for poly(acrylic acid) chitosan and halloysite nanoclay PCH-5TL with a maximum degradation peak intensity at ~389 °C. From the flammability and after-burning SEM investigation test, it was observed that the halloysite-based coating with a higher number of layers offered higher resistance against the flame spread and ignition and, thus, produced a higher amount of char. Full article