Search Results (350)

This study systematically investigated the corrosion evolution and protective mechanisms of X80 pipeline steel in Xinjiang’s saline soil environments under freeze–thaw cycling conditions. Combining regional soil characterization with laboratory-constructed corrosion systems, we employed electrochemical impedance spectroscopy, potentiodynamic polarization, and surface analytical techniques to quantify temporal–spatial corrosion behavior across 30 freeze–thaw cycles. Experimental results revealed a distinctive corrosion resistance pattern: initial improvement (cycles 1–10) attributed to protective oxide layer formation, followed by accelerated degradation (cycles 10–30) due to microcrack propagation and chloride accumulation. Synchrotron X-ray diffraction analyses identified sulfate–chloride ion synergism as the primary driver of localized corrosion disparities in heterogeneous soil matrices. A comparative evaluation of asphalt-coated specimens demonstrated a 62%–89% corrosion rate reduction, with effectiveness directly correlating with coating integrity and thickness (200–500 μm range). Molecular dynamics simulations using Materials Studio revealed atomic-scale ion transport dynamics at coating–substrate interfaces, showing preferential Cl⁻ permeation through coating defects. These multiscale findings establish quantitative relationships between environmental stressors, coating parameters, and corrosion kinetics, providing a mechanistic framework for optimizing protective coatings in cold-region pipeline applications. Full article

65 Mn is a high-quality carbon structural steel that exhibits excellent mechanical properties and machinability. It finds broad applications in machinery manufacturing, agricultural tools, and mining equipment, and is commonly used for producing mechanical parts, springs, and cutting tools. Fe901 is an iron-based alloy that exhibits excellent hardness, structural stability, and wear resistance. It is widely used in surface engineering applications, especially laser cladding, due to its ability to form dense and crack-free metallurgical coatings. To enhance the surface hardness and wear resistance of 65 Mn steel, this study employs a laser melting process to deposit a multi-layer Fe901 alloy coating. The phase composition, microstructure, microhardness, and wear resistance of the coatings are investigated using X-ray diffraction (XRD), optical microscopy, scanning electron microscopy (SEM), Vickers hardness testing, and friction-wear testing. The results show that the coatings are dense and uniform, without visible defects. The main phases in the coating include solid solution, carbides, and α-phase. The microstructure comprises dendritic, columnar, and equiaxed crystals. The microhardness of the cladding layer increases significantly, with the multilayer coating reaching 3.59 times the hardness of the 65 Mn substrate. The coatings exhibit stable and relatively low friction coefficients ranging from 0.38 to 0.58. Under identical testing conditions, the wear resistance of the coating surpasses that of the substrate, and the multilayer coating shows better wear performance than the single-layer one. Full article

As manufacturing demands for challenging-to-machine metallic materials continue to evolve, the performance of cutting tools has emerged as a critical limiting factor. The synergistic application of micro-texture and coating in cutting tools can improve various properties. For the processing of existing micro-texture, because of the fast cooling and heating processing method of laser, there are defects such as remelted layer stacking and micro-cracks on the surface after processing. This study introduces a preheating-assisted technology aimed at optimizing the milling performance of textured coated tools. A milling test platform was established to evaluate the performance of these tools on titanium alloys under thermally assisted conditions. The face-centered cubic response surface methodology, as part of the central composite design (CCD) experimental framework, was employed to investigate the interaction effects of micro-texture preparation parameters and thermal assistance temperature on milling performance. The findings indicate a significant correlation between thermal assistance temperature and tool milling performance, suggesting that an appropriately selected thermal assistance temperature can enhance both the milling efficiency of the tool and the surface quality of the titanium alloy. Utilizing the response surface methodology, a multi-objective optimization of the textured coating tool-preparation process was conducted, resulting in the following optimized parameters: laser power of 45 W, scanning speed of 1576 mm/s, the number of scans was 7, micro-texture spacing of 130 μm, micro-texture diameter of 30 μm, and a heat-assisted temperature of 675.15 K. Finally, the experimental platform of optimization results is built, which proves that the optimization results are accurate and reliable, and provides theoretical basis and technical support for the preparation process of textured coating tools. It is of great significance to realize high-precision and high-quality machining of difficult-to-machine materials such as titanium alloy. Full article

The pollen coat is the outermost layer of pollen and plays a key role in successful pollination and environmental adaptation. It consists of lipids, proteins, and phenolic compounds that protect pollen from environmental stress, promote hydration, and enable a proper interaction with the stigma. However, many questions remain unanswered, such as what the components of the pollen coat are and how they are formed, as well as how defects in the pollen coat affect the normal function of pollen. This review highlights the molecular mechanisms behind the biosynthesis and transport of pollen coat components and their contributions to pollen hydration, pollination compatibility, and fertility. Moreover, we discuss the role of selected gene families in pollen coat formation and their potential impact on agricultural breeding, paving the way for the breeding of more efficient crops. Full article

Nanowear-resistant coatings are critical for extending the service life of mechanical components, yet their performance optimization remains challenging due to the complex interplay between atomic-scale defects and macroscopic wear behavior. While experimental characterization struggles to resolve transient interfacial phenomena, multiscale simulations, integrating ab initio calculations, molecular dynamics, and continuum mechanics, have emerged as a powerful tool to decode structure–property relationships. This review systematically compares mainstream computational methods and analyzes their coupling strategies. Through case studies on metal alloy nanocoatings, we demonstrate how machine learning-accelerated simulations enable the targeted design of layered architectures with 30% improved wear resistance. Finally, we propose a protocol combining high-throughput simulation and topology optimization to guide future coating development. Full article

We investigated a novel natural dye-sensitized solar cell (DSSC) utilizing gadolinium ruthenate pyrochlore oxide Gd₂Ru₂O₇ (GRO) as a photoanode and compared its performance to the TiO₂-Gd₂Ru₂O₇ (TGRO) combined-layer configuration. The films were fabricated using the spin-coating technique, resulting in spherical grains with an estimated mean diameter of 0.2 µm, as observed via scanning electron microscopy (SEM). This innovative photoactive gadolinium ruthenate pyrochlore oxide demonstrated strong absorption in the visible range and excellent dye adhesion after just one hour of exposure to natural dye. X-ray diffraction confirmed the presence of the pyrochlore phase, where Raman spectroscopy identified various vibration modes characteristic of the pyrochlore structure. Incorporating Gd₂Ru₂O₇ as the photoanode significantly enhanced the overall efficiency of the DSSCs. The device configuration FTO/compact-layer/Gd₂Ru₂O₇/Hibiscus-sabdariffa/electrolyte(I⁻/I₃⁻)/Pt achieved a high efficiency of 9.65%, an open-circuit voltage (Voc) of approximately 3.82 V, and a current density of 4.35 mA/cm² for an active surface area of 0.38 cm². A mesoporous TiO₂-based DSSC was fabricated under the same conditions for comparison. Using impedance spectroscopy and cyclic voltammetry measurements, we provided evidence of the mechanism of conductivity and the charge carrier’s contribution or defect contributions in the DSSC cells to explain the obtained Voc value. Through cyclic voltammetry measurements, we highlight the redox activities of hibiscus dye and electrolyte (I⁻/I₃⁻), which confirmed electrochemical processes in addition to a photovoltaic response. The high and unusual obtained Voc value was also attributed to the presence in the photoanode of active dipoles, the layer thickness, dye concentration, and the nature of the electrolyte. Full article

Under service conditions, randomly distributed cracks in the top coat (TC) layer of thermal barrier coatings (TBCs) lead to local stress concentrations, which serve as the primary drivers of crack propagation and coating delamination. This study systematically analyzes the influence of crack defects on the thermal stress distribution in TBCs, based on their microstructural characteristics, using a multi-physics-coupled finite element model. Numerical analysis of crack characteristics reveals that crack length significantly influences the stress distribution in the coatings, with the maximum tensile stress at the crack tip increasing from 104.02 to 238.51 MPa as the crack half-length extends from 400 to 1000 μm. Shorter cracks induce lower tensile stresses, thereby retarding crack propagation and delaying coating delamination. Crack depth also influences the stress distribution, with the maximum tensile stress decreasing from 205.88 to 101.65 MPa as the crack is buried deeper, from 50 to 200 μm, indicating a more stable stress state less prone to propagation in deeper cracks. For inclined cracks, increasing the inclination angle induces a shift in stress from tensile to compressive, with larger inclination angles exhibiting greater stability. Accordingly, this study proposes a laser scribing strategy to mitigate crack-tip stress concentration, which is validated through comparison with two-dimensional crack models. Laser scribing shortens crack length by interrupting crack continuity, relieves localized thermal expansion strain, effectively suppresses crack growth, and significantly enhances the crack resistance and thermal shock stability of the coating. Full article

Magnesium alloys are lightweight metals but suffer from high corrosion susceptibility due to their chemical reactivity, limiting their large-scale applications. To enhance corrosion resistance, this work combines Li–Al layered double hydroxides (LDHs) with triethylenetetramine (TETA) inhibitors to form an efficient corrosion protection system. Electrochemical tests, SEM, FT-IR, XPS, and 3D depth-of-field microscopy were employed to evaluate TETA-modified Li–Al LDH coatings at varying concentrations. Among them, the Li–Al LDHs without the addition of a TETA corrosion inhibitor decreased significantly at |Z|_{0.01 Hz} after immersion for 4 h. However, the Li–Al LDHs coating of 23.5 mM TETA experienced a sudden drop at |Z|_{0.01 Hz} after holding for about 60 h, and the Li–Al LDHs coating of 70.5 mM TETA also experienced a sudden drop at |Z|_{0.01 Hz} after holding for about 132 h. By contrast, at the optimal concentration (47 mM), after 24 h of immersion, the maximum |Z|_{0.01 Hz} reached 7.56 × 10⁵ Ω∙cm²—three orders of magnitude higher than pure Li–Al LDH coated AZ31 (2.55 × 10² Ω∙cm²). After 300 h of immersion, the low-frequency impedance remained above 10⁵ Ω∙cm², demonstrating superior long-term protection. TETA modification significantly improved the durability of Li–Al LDHs coatings, addressing the short-term protection limitation of standalone Li–Al LDHs. Li–Al LDHs themselves have a layered structure and effectively capture corrosive Cl⁻ ions in the environment through ion exchange capacity, reducing the corrosion of the interface. Furthermore, TETA exhibits strong adsorption on Li–Al LDHs layers, particularly at coating defects, enabling rapid barrier formation. This inorganic–organic hybrid design achieves defect compensation and enhanced protective barriers. Full article

Ionic liquids (ILs) can ideally reduce defects and improve the film stability of emissive metal halide perovskite films. In this work, we measure how the structure and emission of methylammonium lead tribromide (MAPbBr₃) perovskite films is modulated by long alkyl chain-containing pyridinium, imidazolium, or pyrrolidinium ILs. Two different film deposition methods are compared, with the resultant films characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), and photoluminescence (PL) spectroscopy. For the latter, the differences in PL intensity of the perovskite are quantified using photoluminescence quantum efficiency (PLQE) measurements. It is found that a spin coating method in conjunction with the use of an imidazolium-containing IL (for a given precursor concentration) produces the strongest emissive perovskite. This optimal enhancement is attributed to a function of accessible surface charges associated with the heterocyclic cation of a given IL and perovskite defect passivation by bromide, the latter elucidated with the help of density functional theory. Proof-of-concept device fabrication is demonstrated for the case of a light emitting diode (LED) with the IL present in the emissive perovskite layer. Full article

The tungsten target block is widely used as a target material in spallation neutron sources. However, due to the poor corrosion resistance of tungsten, a corrosion-resistant metal layer needs to be coated on the surface. In this study, Zircaloy-4 coating on tungsten was prepared by hot isostatic pressure diffusion welding in the temperature range of 900 °C to 1400 °C. The microstructure and mechanical properties of the zirconium–tungsten interface were studied. The results show that a clear intermediate diffusion layer was formed at the interfaces, and no obvious defects were found. As the HIP temperature increased from 900 °C to 1400 °C, the thickness of the diffusion layer gradually increased from 0.28 μm to 10.74 μm. Composition and phase structure analysis of the intermediate diffusion layer showed that the main phase of the diffusion layer is ZrW₂. The nanoindentation hardness results near the interface showed that the hardness of the ZrW₂ diffusion layer was significantly higher than that of W and the zirconium alloy, reaching around 17.96 GPa. As the HIP temperature increased, the bonding strength between Zry-4 and W matrix first increased and then decreased, with the highest bonding strength of 83.9 MPa when the HIP temperature was 1000 °C. Full article

To improve the performance of superhard ceramic composites, this study aims to develop a dense, phase-pure, and uniform TiN coating on cubic boron nitride (cBN) particles with a target thickness of at least 150 nm. TiN coatings were applied using atomic layer deposition (ALD) alone, as well as a combined ALD/chemical vapor deposition (CVD) process. While ALD produced uniform and dense coatings, the thickness remained below 50 nm. The combined ALD/CVD approach achieved greater thicknesses up to 500 nm, though coating homogeneity remained a challenge. Optimization efforts, including increased ALD cycles and reduced CVD pressure, led to improved coating uniformity, with 25%–30% of particles coated to thicknesses ≥ 80 nm. Structural analysis confirmed dense, pore-free TiN_1−x layers for all synthesized powders. In contrast, the commercial reference powder showed a non-uniform, multiphase coating (α − Ti, Ti₂N, and TiN_0.53) with defects. While the ALD/CVD powders exhibited better phase purity than the commercial sample, further optimization is needed to achieve consistent coatings above 150 nm. These results suggest the ALD/CVD route is promising for producing coatings suitable for use in ceramic matrix composites. Full article

We report on the results of investigations of atomic layer deposited (ALD) amorphous alumina (Al₂O₃) coatings for the protection of limestone with a wide range of porosity against acid-based dissolution. The protective effects of the ALD coatings were investigated by aqueous acid immersion. The solution pH was tracked over time for a constant volume of acetic acid solution with an initial pH of 4 with the stone samples immersed. We find the protective effect of ALD alumina coatings is extremely promising, with 90 nm thick coatings slowing the initial and total rate of substrate mass loss significantly by up to two orders of magnitude. The eventual failure of the ALD coatings during immersion was also investigated. Pitted areas on the substrate were discovered and were found to have an area fraction that correlates to the changing pH of the acid solution during immersion. The variation of the protective action of the films with thickness is consistent with kinetics, which are limited by diffusion within the pits rather than through the films. Our findings point to the dominant role of defects in the coatings in their eventual failure. We also show that the appearance of the stone does not change significantly for the thickest and most protective ALD films, making the treatment promising for cultural heritage applications. Full article

The incorporation of MAX phase interface layers into silicon carbide (SiC) composites has been shown to significantly enhance mechanical properties, particularly under irradiation conditions. However, conventional Ti-based MAX phases suffer from thermal instability and tend to decompose at high temperatures. In this work, an Sc₂SnC coating was successfully synthesized onto the surface of SiC fibers (SiC_f) via an in situ reaction between metals and pyrolytic carbon (PyC) in a molten salt environment. The PyC layer, pre-deposited by chemical vapor deposition (CVD), served as both a carbon source and a structural template. Characterization by SEM, XRD, and Raman spectroscopy confirmed the formation of Sc₂SnC coatings with a distinctive hexagonal flake-like morphology, accompanied by an internal ScC_x intermediate layer. By turning the Sc-to-Sn ratio in the molten salt, coatings with varied morphologies were achieved. ScC_x was identified as a critical intermediate phase in the synthesis process. The formation of numerous defects during the reaction enhanced element diffusion, resulting in preferential growth orientations and diverse grain structures in the Sc₂SnC coating. Full article

This study aims to develop a robust and reproducible method for fabricating efficient ultrathin antifouling coatings on gold surfaces by leveraging hydroxylation-based surface modifications. An ultrathin antifouling coating of a monoethylene glycol silane derivative, known to reduce fouling by at least 90% on flat hydroxylated surfaces, was successfully replicated on flat gold (reducing fouling by ~75%) by hydroxylating its surface with β-mercaptoethanol. This tandem coating contains the monoethylene glycol silane layer on top of the β-mercaptoethanol on the gold. Characterization was performed using contact angle goniometry, atomic force microscopy, x-ray photoelectron spectroscopy, and antifouling measurements. The results from these techniques, consistent with the literature, confirmed the successful and reproducible application of the tandem coating. Through heterogeneities, including defects and incomplete coverage, the AFM data revealed distinct visible layers of the tandem coating. The direct application of monoethylene glycol silane onto gold resulted in superior antifouling performance (88% reduction), demonstrating that direct silylation exploits pre-existing oxygen-containing species on the gold surface for a more effective antifouling layer. These findings offer a scalable approach for engineering antifouling coatings on gold substrates, with potential applications in biosensing and implantable device antifouling technologies. Full article

Tin oxide (SnO₂) is an attractive candidate for the electron transport layer (ETL) in perovskite-based solar cells because of its low temperature process requirement. The ability to form ETL layers at low temperatures opens up opportunities for the use of flexible and low-cost materials suitable for photovoltaic applications. The ETL is necessary for the extraction of electrons and charge separation from the perovskite active layer. Herein, we present a study of the effect of annealing temperature on SnO₂ used as an ETL. The annealing temperature of the SnO₂ has a considerable effect on the morphology, crystallinity, grain size, and surface topography of the SnO₂ layer. The surface properties of the ETL influence the structural properties of the perovskite films. In this study, the annealing temperature of the SnO₂, deposited using spin coating, was changed from 90 °C to 150 °C. The SnO₂ films annealed at 120$°$C resulted in reduced surface defects, improved electron extraction, and produced a significant increase in the grain size of the perovskite active layers. The increase in grain size led to improved efficiency of the PSCs. Devices annealed at 120 °C yielded PSCs with an average efficiency of 15% for a 0.36 cm² active area, while devices treated at 90 °C and 150 °C produced an average efficiency of 12%. The PSCs fabricated at low temperatures provide an effective technique for low-cost manufacturing, especially on flexible and polymer-based substrates. Full article