Search Results (17)

Ground temperature conditions are key factors affecting the stability of cast-in-place pile foundations for transmission towers in permafrost regions. With global climate warming, the ground temperature environment in permafrost regions has undergone significant changes, leading to an increasing risk of disasters for these pile foundations. However, research on the prevention and control of pile foundation diseases caused by permafrost degradation is relatively limited, and engineering practices are insufficient. To address this, this study proposes embedding a two-phase closed thermosyphon (TPCT) inside a concrete pile foundation to create a composite structural system with both load-bearing and cooling functions. A mathematical model is developed to focus on the cooling performance and temperature control efficiency of the composite structure. The results indicate that: (1) The TPCT can alleviate, to some extent, the downward shift of the permafrost table around the transmission tower foundation due to climate warming. The cooling effect of the TPCT slows the rate of permafrost degradation, but its control effect on the permafrost table is limited. (2) The performance of the cast-in-place piles with an embedded TPCT is closely related to temperature, with an effective operational period from early October to late March each year. (3) This device effectively mitigates the impact of permafrost degradation due to climate change, significantly lowering the risk of foundation-related issues in transmission towers. The findings of this study are crucial for maintaining ground temperature stability in cast-in-place pile foundations for transmission projects in high-latitude permafrost areas, as well as enhancing the theoretical framework for pile foundation design. Full article

In this study, a regression model was developed using the thermo-regulated residual refinement regression model (TRRM) analysis method based on three years and four months of in situ data collected from two water-cooled centrifugal chillers installed in A Tower, Seoul, South Korea. The primary objective of this study was to predict the coefficient of performance (COP) of water-cooled chillers under various operating conditions using only the chilled water outlet temperature ($T_2$) and the cooling water inlet temperature ($T_3$). The secondary objective was to estimate the COP under standard temperature conditions, which is essential for the absolute performance evaluation of chillers. The collected dataset was refined through thermodynamic preprocessing, including the removal of missing values and outliers, to ensure high data reliability. Based on this refined dataset, regression analyses were conducted separately for four cases: daytime (09:00–21:00) and nighttime (21:00–09:00) operations of chiller #1 and chiller #2, resulting in the derivation of four final regression equations. The reliability of the final dataset was further validated by applying other regression models, including simple linear (SL), bi-quadratic (BQ), and multivariate polynomial (MP) regression. The performance of each model was evaluated by calculating the coefficient of determination ($R^2$), coefficient of variation of root mean square error (CVRMSE), and the p-values of each coefficient. Additionally, the predicted COP values under the design and standard temperature conditions were compared with the measured COP values to assess the accuracy of the model. Error rates were also analyzed under scenarios where $T_2$ and $T_3$ were each varied by ±1 °C. To ensure robust validation, a final comparison was performed between the predicted and measured COP values. The results demonstrated that the TRRM exhibited high reliability and predictive accuracy, with most regression equations achieving $R^2$ values exceeding 90%, CVRMSE below 5%, and p-values below 0.05. Furthermore, the predicted COP values closely matched the actual measured COP values, further confirming the reliability of the regression model and equations. This study provides a practical method for estimating the COP of water-cooled chillers under standard temperature conditions or other operational conditions using only $T_2$ and $T_3$. This methodology can be utilized for objective performance assessments of chillers at various sites, supporting the development of effective maintenance strategies and performance optimization plans. Full article

The performance of pH controllers in industrial cooling towers is critical for maintaining optimal operational conditions and ensuring system efficiency. Industries such as the fertilizer, petrochemical, oil refinery, gas production, and power plant sectors rely on cooling towers, where poor pH regulation can lead to corrosion, scaling, and microbial growth. Traditional proportional–integral–derivative (PID) controllers are used for pH neutralization but often struggle with the cooling tower environments’ dynamic and nonlinear nature, resulting in suboptimal performance and increased operational costs. A hybrid particle swarm optimization (PSO) algorithm combined with a multiple adaptive neuro-fuzzy inference system (MANFIS) was developed to address these challenges. The MANFIS leverages fuzzy logic and neural networks to handle nonlinear pH fluctuations, while PSO improves the convergence speed and solution accuracy. This hybrid approach optimized the PID controller parameters for real-time adaptive pH control. The methodology involved collecting open-loop pH data, deriving the system transfer function, designing the PID controller, and implementing the PSO–MANFIS algorithm to fine-tune PID gains. Three tuning methods—MATLAB Tuner, MANFIS, and PSO–MANFIS—were compared. The findings proved that the PSO–MANFIS approach markedly enhanced the closed-loop efficiency by reducing overshoot and enhancing the dynamic response. These findings demonstrate that the PSO–MANFIS approach effectively maintains pH levels within desired limits, reduces energy consumption, and minimizes chemical usage and the risk of mechanical equipment damage. This study provided valuable insights into optimizing pH control strategies in industrial cooling tower systems, offering a practical solution for improving efficiency and reliability. Full article

Cooling water towers are commonly used in industrial and commercial applications. Industrial sites frequently have harsh environments, with certain characteristics such as poor air quality, close proximity to the ocean, large quantities of dust, or water supplies with a high mineral content. In such environments, the quality of electrical conductivity in the cooling water towers can be significantly negatively affected. Once minerals (e.g., calcium and magnesium) form in the water, conductivity becomes too high, and cooling water towers can become easily clogged in a short time; this leads to a situation in which the cooling water host cannot be cooled, causing it to crash. This is a serious situation because manufacturing processes are then completely shut down, and production yield is thus severely reduced. To solve these problems, in this study, we develop a practical designation for a photovoltaic industry company called Company-L. Three control methods are proposed: the motor control method, the PID control method, and the fuzzy PID control method. These approaches are proposed as solutions for successfully controlling the forced replenishment and drainage of cooling water towers and controlling the opening of proportional control valves for water release; this will further dilute the electrical conductivity and control it, bringing it to 300 µS/cm. In the experimental processes, we first used practical data from Company-L for our case study. Second, from the experimental results of the proposed model for the motor control method, we can see that if electrical conductivity is out of control and the conductivity value exceeds 1000 µS/cm, the communication software LINE v8.5.0 (accessible via smartphone) displays a notification that the water quality of the cooling water towers requires attention. Third, although the PID control method is shown to have errors within an acceptable range, the proportional (P) controller must be precisely controlled; this control method has not yet reached this precise control in the present study. Finally, the fuzzy PID control method was found to have the greatest effect, with the lowest level of errors and the most accurate control. In conclusion, the present study proposes solutions to reduce the risk of ice-water host machines crashing; the solutions use fuzzy logic and can be used to ensure the smooth operation of manufacturing processes in industries. Practically, this study contributes an applicable technical innovation: the use of the fuzzy PID control model to control cooling water towers in industrial applications. Concurrently, we present a three-tier monitoring checkpoint that contributes to the PID control method. Full article

The intense current of lightning plasma can emit radiation across various parts of the electromagnetic spectrum. Spectral observation is an effective means to understand the radiation characteristics of lightning channels at different wavelengths. In this context, the spectra and channel current of a single-stroke lightning flash to Canton Tower were acquired from the Tall-Object Lightning Observatory in Guangzhou using a slitless high-speed spectrograph and a Rogowski coil. Spectral correction was applied for enhanced spectral analysis. The relationship between the intensities of different spectral lines and the directly measured current of the lightning channel was investigated for the first time. The results indicated that the duration of the ionic lines in the visible region can be up to one millisecond during the entire discharge process, which is clearly longer than the duration reported in previous research. There always exists a good exponential relationship (y = ax^b) between the intensities of ionic lines and the channel current with an exponent value (b) very close to 2 and with a coefficient of determination (R² value) higher than 0.99, whereas the exponential relationship between many atomic lines and the channel current has an exponent value clearly smaller than 2 with a relatively lower R² value, which implies that the intensities of ionic lines are evidently associated with the square of the current, while the intensities of atomic lines have relatively weak exponential correlation with the current. We also preliminarily verified this conclusion with temperature derived from the ionic and atomic lines. The results indicated that due to the time integral of the current squared, the cooling rate of the temperature derived from the ionic lines in the channel core is not significant when the current decreases, while the cooling rate of the temperature derived from the atomic lines of the surrounding corona sheath channel presents a pronounced decline with a decrease in current. Full article

In light of energy and climate targets, free cooling unlocks a major resource-saving potential compared to refrigeration. To fill the knowledge gap in quantifying this saving potential, we aim to specify the physical and technical limits of cooling tower applications and provide comprehensive data on electricity and water consumption. For this purpose, we distinguish six types of package-type cooling towers: dry, closed wet, open wet, and three types of hybrid systems; defining one generalized system for all types enables comparability. Subsequently, we collect data from 6730 system models of 27 manufacturers, using technical information from data sheets and additional material. The analysis reveals, for example, specific ranges of electricity demand from 0.01 to 0.06 kW_el/kW_th and highlights influencing factors, including type and operating point. Refrigeration systems would consume approximately ten times more electricity per cooling capacity. Furthermore, the evaluation demonstrates the functional limits, for example, the minimum cooling temperatures. Minimum outlet temperatures using evaporative cooling are up to 16 K lower than for dry cooling. The collected data have crucial implications for designing and optimizing cooling systems, including potential analysis of free cooling and efficiency assessment of cooling towers in operation. Full article

A cooling tower is an important guarantee for the proper operation of a solar system. To ensure proper operation of the system and to maintain high-efficiency points, the cooling tower must operate year-round. However, freezing is a common problem that degrades the performance of cooling towers in winter. For example, the air inlet forms hanging ice, which clogs the air path, and the coil in closed cooling towers freezes and cracks, leading to water leakage in the internal circulation. This has become an intractable problem that affects the safety and performance of cooling systems in winter. To address this problem, three methods of freeze protection for cooling towers are studied: (a) the dry and wet mixing operation method—the method of selecting heat exchangers under dry operation at different environments and inlet water temperatures is presented. The numerical experiment shows that the dry and wet mixing operation method can effectively avoid ice hanging on the air inlet. (b) The engineering plastic capillary mats method—its freeze protection characteristics, thermal performance, and economics are studied, and the experiment result is that polyethylene (PE) can meet the demands of freeze protection. (c) The antifreeze fluid method—the cooling capacity of the closed cooling towers with different concentrations of glycol antifreeze fluid is numerically studied by analyzing the heat transfer coefficient ratio, the air volume ratio, the heat dissipation ratio, and the flow rate ratio. The addition of glycol will reduce the cooling capacity of the closed cooling tower. Full article

The closed evaporative cooling tower (CECT) is widely used in the field of industrial cooling. At present, most CECTs still mainly adopt the horizontal-tube falling-film cooling method. In this paper, a novel vertical CECT using 3D deformation tubes is developed. To investigate the vertical surface falling-film evaporative cooling effect of this novel cooling equipment, a traditional horizontal CECT was modified to produce a prototype of vertical non-packing CECT. The cooling performance of the novel vertical CECT has been investigated and compared to the previous traditional horizontal CECT by experimental method. The results show that the convective heat transfer coefficient of the water film outside the tube was increased by 5.87~12.95% and the overall cooling performance was increased by 7.31% on average. This indicates that the cooling load can be increased by changing the traditional horizontal-tube falling-film evaporative cooling method to the vertical falling-film evaporative cooling method. Moreover, the heat flux of the novel vertical CECT decreases by about 7% when the wet bulb temperature increases by 1 °C under the test range of wet bulb temperature, which indicates that the ambient wet bulb temperature has an obvious influence on the cooling load. The research results can provide reference for the optimization design of the CECT. Full article

The petrochemical industry is regarded as the main source of anthropogenic VOCs emissions in China. As one of the main sources of unorganized emissions, circulating water is scarcely studied and reported. In this research, six circulating water systems (LC2X, HGLY, YJ, XJ, LC4X and LC5X) of a typical petrochemical enterprise were selected as targets to characterize VOCs emitted from such unorganized emissions. The results showed that there was a great difference in the VOCs disorganized emissions from the six circulating water systems, among which the main VOCs of HG2X, HGLY and YJ were oxygen-containing VOCs (OVOCs), accounting for about 48.0–81.2%. The main compounds of XJ, LC4X and LC5X were alkynes (89.1%), aromatic hydrocarbons (69.7%) and alkane (50.1%), respectively. TVOCs ranged from 276.0 to 23,009.6 µg·m⁻³. Based on POC test results, VOCs emissions of the circulating water system were 1237.5 tons, indicating further control was needed. As for their ambient impact, XJ had higher OFP contribution, and the OFP values of the six systems ranged from 823.3 to 145,739.0 µg·m⁻³, among which the major contributors were aromatic hydrocarbons (0.2–85.1%), OVOCs (0.1–77.2%) and alkynes (1.7–97.6%). In addition, aromatic hydrocarbons showed the largest contribution of the potential of SOA generation, which was more than 88.0%. As far as control was concerned, the replacement of an open cooling tower to closed cooling tower combined with regular POC detection will be an efficient way to control VOCs from such sources. Full article

Heat transfer models of closed-circuit cooling towers are available in the literature. Using these models, traditional parametric studies show how the inlet conditions of the streams influence the cooling capacity. This type of analysis could yield to suboptimal operation of the cooling tower since optimal heat and mass transfer processes do not necessarily imply an energy efficient cooling device. The optimal design of closed-circuit cooling towers should include any evaluation of pressure loses associated with the three streams involved. Air-water biphasic pressure drop across tube bundles in such devices was not sufficiently investigated in literature. The proposed literature correlations depend on geometry parameters, and these parameters are not known. In this work, an experimental device has been designed and constructed to study pressure drops, and an energy consumption model has been developed. The pressure drop was successfully calculated modifying a general correlation proposed for two phase flow across tube bundles. The energy model results show that the optimum was obtained where the intube water Reynolds number is near the transition region, and at air velocities near 1 m/s. Full article

Fouling is a permanent problem in process technology and is estimated to cost 0.25% of the gross national product. Evaporative cooling systems are especially susceptible to air-side fouling: as they work with untreated outside air, they are exposed to both natural (e.g., pollen) and human-made (e.g., industrial dust) contaminants. In addition, suspended solid particles and dissolved salts in the spray water are an issue. In this study we analyzed an approach for fouling detection based on a semi-physical (grey-box) cooling tower model which we calibrated with measurement data. A test series with reliable laboratory data indicates good applicability of the model. In three datasets, the performance decreases due to fouling (scaling, which was provoked intentionally) in the range of 5–11% were clearly detected. When applied to measurement data of two cooling towers in real applications, the model also proved to be well calibratable with relatively little data (two to four operating days). For two data sets, the model yielded reasonable results when applied to long term data: a cooling tower cleaning could be retraced and nominal operation was verified during the remaining time. During the analysis of a third data set a temporary performance deviation was found, which could not be explained with the recorded data. Thus, the approach turned out to be generally applicable but requires further verification and refinement in order to increase the robustness. If successful, it can be transferred to a commercial product for need-oriented maintenance in order to reduce cooling tower operating costs and environmental impact. Full article

Evaporative cooling towers to dissipate excess process heat are essential installations in a variety of industries. The constantly moist environment enables substantial microbial growth, causing both operative challenges (e.g., biocorrosion) as well as health risks due to the potential aerosolization of pathogens. Currently, bacterial levels are monitored using rather slow and infrequent sampling and cultivation approaches. In this study, we describe the use of metabolic activity, namely oxygen respiration, as an alternative measure of bacterial load within cooling tower waters. This method is based on optical oxygen sensors that enable an accurate measurement of oxygen consumption within a closed volume. We show that oxygen consumption correlates with currently used cultivation-based methods (R² = 0.9648). The limit of detection (LOD) for respiration-based bacterial quantification was found to be equal to 1.16 × 10⁴ colony forming units (CFU)/mL. Contrary to the cultivation method, this approach enables faster assessment of the bacterial load with a measurement time of just 30 min compared to 48 h needed for cultivation-based measurements. Furthermore, this approach has the potential to be integrated and automated. Therefore, this method could contribute to more robust and reliable monitoring of bacterial contamination within cooling towers and subsequently increase operational stability and reduce health risks. Full article

Accurate prediction of pollutant dispersion is vital to the energy industry. This study investigated the Computational Fluid Dynamics (CFD) simulation of pollutant emission in a natural draft dry cooling tower (NDDCT) with flue gas injection. In order to predict the diffusion and distribution characteristics of the pollutant more accurately, Large Eddy Simulation (LES) was applied to predict the flow field and pollutant concentration field and compared with Reynolds Average Navier-Stokes (RANS) and Unsteady Reynolds Average Navier-Stokes (URANS). The relationship between pollutant concentration pulsation and velocity pulsation is emphatically analyzed. The results show that the flow field and concentration field simulated by RANS and URANS are very close, and the maximum value of LES is about 43 times that of RANS and URANS for the prediction of pollutant concentration in the inner shell of cooling tower. Pollutant concentration is closely related to local flow field velocity. RANS and URANS differ greatly from LES in flow field prediction, especially at the outlet and downwind of cooling tower. Compared with URANS, LES can simulate flow field pulsation with a smaller scale and higher frequency. Full article

Due to the particular characteristics of hospitals, these buildings are highly sensitive to environmental noise. However, they are usually located close or within urban agglomerations. Hence, hospitals are, in many cases, exposed to high levels of environmental noise. A study of one of the main hospitals in the Extremadura region (Spain) is presented here to allow a global assessment of the acoustic impact of outdoor sound sources. Both long- and short-term measurements were carried out, and a software model was developed. The measured values exceed the World Health Organisation reference value of 50 dBA for daytime and evening, and are even higher than the 55 dBA limit at which severe annoyance is generated. Taking into account the results obtained, the noise impact on this hospital is primarily influenced by three sound sources: road traffic, cooling towers of the hospital and the emergency helicopter. Their relative importance depends on the facade under consideration. It can therefore be concluded that the overall situation of the hospital needs to be improved. Thus, a series of solutions are proposed for a possible action plan based on interventions regarding the main sound sources and the location of the most sensitive areas to environmental noise. Full article

To minimize the total energy consumption of a cooling tower-assisted heat pump (CTAHP) system in cooling mode, a model-based control strategy with hybrid optimization algorithm for the system is presented in this paper. An existing experimental device, which mainly contains a closed wet cooling tower with counter flow construction, a condenser water loop and a water-to-water heat pump unit, is selected as the study object. Theoretical and empirical models of the related components and their interactions are developed. The four variables, viz. desired cooling load, ambient wet-bulb temperature, temperature and flow rate of chilled water at the inlet of evaporator, are set to independent variables. The system power consumption can be minimized by optimizing input powers of cooling tower fan, spray water pump, condenser water pump and compressor. The optimal input power of spray water pump is determined experimentally. Implemented on MATLAB, a hybrid optimization algorithm, which combines the Limited memory Broyden-Fletcher-Goldfarb-Shanno (L-BFGS) algorithm with the greedy diffusion search (GDS) algorithm, is incorporated to solve the minimization problem of energy consumption and predict the system’s optimal set-points under quasi-steady-state conditions. The integrated simulation tool is validated against experimental data. The results obtained demonstrate the proposed operation strategy is reliable, and can save energy by 20.8% as compared to an uncontrolled system under certain testing conditions. Full article