Search Results (294)

Phonolite is a fine-grained, shallow extrusive rock rich in alkali minerals and containing iron/titanium-bearing minerals. This rock is widely used as a construction material for building exteriors due to its excellent abrasion resistance and insulation properties. However, during the cutting process, approximately 70% of the rock is discarded as tailing. So, this study aims to repurpose tailings from a phonolite cutting and sizing plant into a high-alkali ceramic raw mineral concentrate. To enable the use of phonolite tailings in ceramic manufacturing, it is necessary to remove coloring iron/titanium-bearing minerals, which negatively affect the final product. To achieve this removal, dry/wet magnetic separation processes, along with flotation, were employed both individually and in combination. The results demonstrated that using dry high-intensity magnetic separation (DHIMS) resulted in a concentrate with an Fe₂O₃ + TiO₂ grade of 0.95% and a removal efficiency of 85%. The wet high-intensity magnetic separation (WHIMS) process reduced the Fe₂O₃ + TiO₂ grade of the concentrate to 1.2%, with 70% removal efficiency. During flotation tests, both pH levels and collector concentration impacted the efficiency and Fe₂O₃ + TiO₂ grade (%) of the concentrate. The lowest Fe₂O₃ + TiO₂ grade of 1.65% was achieved at a pH level of 10 with a collector concentration of 2000 g/t. Flotation concentrates processed with DHIMS achieved a minimum Fe₂O₃ + TiO₂ grade of 0.90%, while those processed with WHIMS exhibited higher Fe₂O₃ + TiO₂ grades (>1.1%) and higher recovery rates (80%). Additionally, studies on flotation applied to WHIMS concentrates showed that collector concentration, pulp density, and conditioning time significantly influenced the Fe₂O₃ + TiO₂ grade of the final concentrate. Full article

PVDF/TiO₂ composite membranes show some potential to be used for water treatment as they combine the advantages of polymers and ceramics. However, conventional PVDF-based composite membranes are always fabricated by using conventional toxic solvents. Herein, PolarClean was used as a green solvent to fabricate PVDF/TiO₂ composite membranes via the phase inversion method. In this process, Pluronic F127 was used as a dispersion agent to distribute TiO₂ particles in the PVDF matrix and to serve as a pore former on the membrane surface. TiO₂ particles were well distributed on the membrane surface and bulk. TiO₂ particles in the PVDF matrix enhanced the mechanical strength and hydrophilic characteristics of the resulting composite membrane, facilitating water transport through the composite membranes and enhancing their water permeability. Membrane microstructures and mechanical strength of the composite membranes were finely tuned by varying the PVDF concentration, TiO₂ concentration, and coagulation bath temperature. It was demonstrated that the resulting green PVDF/TiO₂ composite membrane showed a high water permeance compared with those using conventional toxic solvents in terms of its small pore size. In addition, the particle rejection of green PVDF/TiO₂ membrane showed a 99.9% rejection rate in all the filtration process, while those using NMP showed 91.1% after 30 min of filtration. The water flux was similar at 121 and 130 Lm⁻²h⁻¹ for green and conventional solvents, respectively. This work provides important information for the future application of sustainable membranes. Full article

Ceramic tiles classified as non-biodegradable are made from fired clay, silica, and other natural materials for several construction applications. Waste ceramic tiles (WCTs) are produced from several sources, including manufacturing defects; surplus, broken, or damaged tiles resulting from handling; and construction and demolition debris. WCTs do not decompose easily, leading to long-term accumulation in landfills and occupying a significant amount of landfill space, which has substantial environmental impacts. Recycling WCTs offers several critical ecological benefits, including reducing landfill waste and pollution, conserving natural resources, lowering energy consumption, and supporting the circular economy, which in turn contributes to sustainable construction and waste management practices. In green concrete manufacturing, WCTs are widely utilized as replacements for cement, fine, and coarse aggregates, and the recycling level in the concrete industry is an increasingly explored practice aimed at promoting sustainability and reducing construction waste. From this view, this paper reports the innovative technologies, advancements in green concrete performance, and development trends in the reuse of WCTs in the production of systems. The effects of WCTs on fresh, engineering, microstructural, and durable properties, as well as their environmental performance, are reviewed. In conclusion, the use of technologies for recycling WCTs has demonstrated potential in promoting sustainability and supporting the transition toward a more environmentally friendly construction industry. This approach offers a practical contribution to sustainable development and represents significant progress in closing the recycling loop within the construction sector. Full article

A novel bioactive glass–ceramic was developed using biogenic hydroxyapatite (BHA) synthesized from Rapana venosa (Black Sea) shells and monocalcium phosphate monohydrate [Ca(H₂PO₄)₂·H₂O] via solid-state synthesis. The prepared batches were obtained by combining BHA with SiO₂, B₂O₃, and Na₂O, melted at 1200 °C and melt-quenched in water to form glass–ceramic materials. Dense biogenic hydroxyapatite-based ceramics were successfully sintered at 1200 °C (2 h hold) using a 25 mass % sintering additive composed of 35 mass % B₂O₃, 45 mass % SiO₂, 10 mass % Al₂O₃, and 10 mass % Na₂O. Structural characterization was carried out using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM). The resulting materials consisted of a well-defined crystalline hydroxyapatite phase [Ca₁₀(PO₄)₆(OH)₂] alongside an amorphous phase. In samples with increased SiO₂ and reduced B₂O₃ content (composition 3), a finely dispersed Na₃Ca₆(PO₄)₅ crystalline phase appeared, with a reduced presence of hydroxyapatite. Bioactivity was assessed in simulated body fluid (SBF) after 10 and 20 days of immersion, confirming the material’s ability to support apatite layer formation. The main structural units SiO₄, PO₄, and BO₃ are interconnected through Si–O–Si, B–O–B, P–O–P, and mixed Si–O–Al linkages, contributing to both structural stability and bioactivity. Full article

Fine-grained Yb:Y₂O₃ laser ceramics with excellent transmittance and thermal conductivity were fabricated from commercial powders. The process involved aqueous colloidal forming, additive-free air pre-sintering at 1400 °C, and hot isostatic pressing at 1550 °C. Suspensions were prepared with a deionization process to alleviate the hydrolysis issue, which optimizes the microstructure uniformity and enhances the green compacts’ density after consolidation. The microstructure, in-line transmittance, microhardness, and fracture toughness of the Yb³⁺-doped Y₂O₃ ceramics with different concentrations were measured. The 5.0 at% Yb³⁺-doped Y₂O₃ ceramic yielded a superior transmittance of 80.1% at 1100 nm and 83.0% in the mid-infrared region. The average grain size was 752 nm. The sample exhibited a thermal conductivity of 9.94 W·m⁻¹·K⁻¹ while achieving a 1076 nm laser output with a 42 mW peak power and 4.3% slope efficiency. Full article

The selection of grinding media significantly impacts the resulting mineral’s liberation degree and grinding quality; this is particularly impactful for granite pegmatite-type quartz. Accordingly, in this study, we investigate the effects of different grinding media on the breakage characteristics of muscovite granite pegmatite-type quartz, focusing also on quartz mineral flotation. An analysis of scanning electron microscope images reveals distinct fracture characteristics among different minerals. Notably, the fractal dimension of mineral fracture roughness in ball-milled products is larger compared to that of rod-milled products, which exhibit a smaller fractal dimension. This fractal dimension serves as a quantitative measure of the microscopic morphology of mineral fractures in the grinding products, establishing a relationship between the roughness of the fractures and the type of grinding medium used. Further analysis of particle size distribution and mineral dissociation indicates that the rod mill produces a higher yield of coarse fractions compared to both ceramic and steel balls, while the fine fraction yield is significantly lower than that of the rod mill and steel balls. Importantly, the rod mill enhances the dissociation degree of quartz, suggesting that it can improve the liberation of mineral monomers and increase the yield of qualified fractions during the grinding process while effectively reducing the phenomenon of overgrinding. Our flotation experiments demonstrate that the recovery rate of quartz using the rod mill is 2.59% and 5.07% higher than that achieved with the ball mill and ceramic mill, respectively. These findings provide theoretical support for the optimization of grinding media and enhancement of mineral flotation recovery. Full article

Ultra-high-performance concrete (UHPC) has gained widespread application across various domains owing to its superior properties. Nevertheless, the high cement content and associated costs present challenges, including significant shrinkage of the cement matrix and economic considerations. Using industrial by-products or waste to replace some raw materials is one of the effective solutions. Meanwhile, China’s ceramic industry generates a large amount of waste every year. Applying ceramics in UHPC can effectively solve these problems. This study explores the use of recycled tile waste as a sustainable alternative to reduce the use of natural aggregates and cement and enhance the performance of UHPC. To investigate the impact of recycled ceramics on the mechanical properties of UHPC, three preparation methods were employed: (1) single incorporation of ceramic tile aggregate (CTA) to replace fine aggregates (0–100%), (2) single incorporation of ceramic tile powder (CTP) to replace cementitious materials (0–20%), and (3) dual incorporation of both CTA and CTP. The effects of different preparation methods and substitution rates on mechanical properties were evaluated through compressive and flexural strength tests, and microstructure analyses were conducted by scanning electron microscopy (SEM) and mercury intrusion porosimetry (MIP). The test results show that the compressive strength and flexural strength of UHPC increased with an increase in the ceramic particle substitution rate and reached the maximum value at a 100% substitution rate. On the contrary, ceramic powder substitution initially reduced the compressive strength, and it slightly recovered at a substitution rate of 10%. However, the bending strength decreased with an increase in the substitution rate of the ceramic powder. When ceramic particles and ceramic powder were used in combination, the compressive strength was the highest when 100% ceramic particles and 20% ceramic powder were used as substitutes. The maximum flexural strength occurred when 100% ceramic particles or 5% ceramic powder was used as a substitute. This study demonstrates that recycled ceramic waste can effectively enhance the mechanical properties of UHPC, providing a sustainable solution for reducing cement consumption and improving the performance of concrete. Full article

Recently, the development of nanoparticle pigments has attracted interest in chemical preparation due to their potential functional properties, such as phosphate-based pigments. The present research focuses on the feasibility of synthesising the BaCr₂(P₂O₇)₂ pigment under hydrothermal conditions. The effect of the microstructural features of ceramic pigments (the crystalline structure, morphology, and particle size) on their optical properties (colour and reflectance) was also studied. The BaCr₂(P₂O₇)₂ compound was prepared in different fluid media, including water and NaOH solutions (0.5–1.0 M), at several reaction temperatures (170–240 °C) and intervals (6–48 h). The single-phase BaCr₂(P₂O₇)₂ did not crystallise without by-products (BaCr₂O₁₀, BaCr₂(PO₇)₂) in water and the alkaline solutions, even at 240 °C for 48 h; in these fluids, the ionic Cr³⁺ species oxidised to Cr⁶⁺. In contrast, the BaCr₂(P₂O₇)₂ single-phase crystallisation was favoured by adding urea as a reductant agent (25.0–300.0 mmol). Monodispersed BaCr₂(P₂O₇)₂ fine particles with a mean size of 44.0 nm were synthesised at a low temperature of 170 °C for 6 h with 0.5 M NaOH solution in the presence of 50.0 mmol urea. The phosphate pigment particle grew to approximately 62.0 nm by increasing the treatment temperature to 240 °C. A secondary dissolution–recrystallisation achieved after 24 h triggered a change in the particle morphology coupled with the incrementation of the concentration of NaOH in the solution. The pyrophosphate BaCr₂(P₂O₇)₂ pigments prepared in this study belong to the green colour spectral space according to the CIELab coordinates measurement, and exhibit 67.5% high near-infrared (NIR) solar reflectance. Full article

The effect of induction heating on alumina ceramics and alumina ceramic composites based on α-Al₂O₃ nanopowders (additives: SiC, Si₃N₄, SiO₂, ZrO₂) has been examined. Various factors such as the structure, grain size, distribution of elements, hardness, fracture toughness, and wear rate of hot-pressed ceramic materials were assessed. Despite achieving improved densification of alumina ceramics at a higher temperature of 1720 °C, there is a consistent trend toward a decline in hardness and fracture toughness. Heating at lower temperatures of 1300–1500 °C results in the development of a strengthened surface layer with a fine-grained structure enriched with carbon. Therefore, the wear rate behavior of such ceramics differs from the behavior of samples made at higher temperatures of 1600–1720 °C. This fact indicates the presence of a non-thermal microwave effect of induction heating. The incorporation of additives to alumina leads to the formation of novel structures with altered crack propagation patterns. The optimal ceramic composite, containing 5 wt. % SiC, displayed superior hardness and the lowest wear rate when compared to pure alumina ceramics. Across all investigated composites, a short dwell time at 1700 °C results in an enhancement of the mechanical properties. Full article

Powders with phase composition including quasi-amorphous phases and calcium carbonate CaCO₃ in the form of calcite or aragonite and sodium halite NaCl as a reaction by-product were synthesized from 0.5M aqua solutions of sodium silicate and 0.5M aqua solutions of calcium and/or magnesium chlorides. Starting solutions were taken in quantities which could provide precipitation of hydrated calcium and/or magnesium silicates with molar ratios Ca/Si = 1 (CaSi), Mg/Si = 1 (MgSi) or (Ca+Mg)/Si = 1 (CaMgSi). Hydrated calcium and/or magnesium silicates, hydrated silica, magnesium carbonate, hydrated magnesium carbonate or hydrated magnesium silicate containing carbonate ions are suspected as components of quasi-amorphous phases presented in synthesized powders. Heat treatment of synthesized powders at 400, 600, 800 °C and pressed preceramic samples at 900, 1000, 1100 and 1200 °C were used for investigation of thermal evolution of the phase composition and microstructure of powders and ceramic samples. Mass loss of powder samples under investigation during heat treatment was provided due to evacuation of H₂O (m/z = 18), CO₂ (m/z = 44) and NaCl at temperatures above its melting point. After sintering at 1100 °C, the phase composition of ceramic samples included wollastonite CaSiO₃ (CaSi_1100); enstatite MgSiO₃, clinoenstatite MgSiO₃ and forsterite Mg₂SiO₄ (MgSi_1100); and diopside CaMgSi₂O₆ (CaMgSi_1100). After sintering at 1200 °C, the phase composition of ceramics CaSi_1200 included pseudo-wollastonite CaSiO₃. After heat treatment at 1300 °C, the phase composition of MgSi_1300 powder included preferably protoenstatite MgSiO₃. The phase composition of all samples after heat treatment belongs to the oxide system CaO–MgO–SiO₂. Ceramic materials in this system are of interest for use in different areas, including refractories, construction materials and biomaterials. Powders prepared in the present investigation, both via precipitation and via heat treatment, can be used for the creation of materials with specific properties and in model experiments as lunar regolith simulants. Full article

Developing resource-efficient technologies for producing ceramic materials with specific properties and performance characteristics is one of the most important tasks in modern materials science. As natural resources face depletion, the use of anthropogenic wastes, including fly ash from coal combustion, for the development of new compositions and the production of ceramics with an improved microstructure is of particular significance. The use of PM₁₀ fly ash microspheres in ceramic production will help to reduce particulate matter emissions. In this study, fine narrow fractions of PM₁₀ microspheres were successfully separated from coal fly ash using aerodynamic and magnetic separation. Glass–ceramic materials with a homogeneous microstructure, an open porosity of 0.4–37%, a compressive strength of 5–159 MPa, and acid resistance of up to 99.9% were obtained using narrow fractions. The materials obtained are promising for application as highly porous ceramics, effective microfiltration membranes, and fine-structured technical ceramics, which can be used in installations operating in aggressive media and/or at high temperatures. The ceramic membranes were characterised by high liquid permeability values up to 1194 L·m⁻²·h⁻¹·bar⁻¹. Filtration tests showed that the retention coefficient for dispersed microsilica particles with d_av = 1.9 μm is 0.99. Full article

This study presents an innovative solution method for ultra-fine group slowing-down equations tailored to stochastic media with double heterogeneity (DH), focusing on advanced nuclear fuels such as fully ceramic microencapsulated (FCM) fuel and Mixed Oxide (MOX) fuel. Addressing the limitations of conventional resonance calculation methods in handling DH effects, the proposed UFGSP method (the ultra-fine group slowing-down method with the Sanchez–Pomraning method) integrates the Sanchez–Pomraning technique with the ultra-fine group transport theory to resolve spatially dependent resonance cross-sections in both matrix and particle phases. The method employs high-fidelity geometric modeling, iterative cross-section homogenization, and flux reconstruction to capture neutron self-shielding effects in stochastically distributed media. Validation across seven FCM fuel cases, four poison particle configurations (BISO/QUADRISO, Bi/Tri-structural Isotropic), and four plutonium spot problems demonstrated exceptional accuracy, with maximum deviations in effective multiplication factor k_eff and resonance cross-sections remaining within ±138 pcm and ±2.4%, respectively. Key innovations include the ability to resolve radial flux distributions within TRISO particles and address resonance interference in MOX fuel matrices. The results confirm that the UFGSP method significantly enhances computational precision for DH problems, offering a robust tool for next-generation reactor design and safety analysis. Full article

Cement production is a major contributor to CO₂ emissions, while construction and demolition waste (CDW) presents growing environmental challenges. The new European standard UNE-EN 197-6 permits the use of recycled concrete fines as partial clinker replacements, providing a regulatory framework for integrating CDW into cementitious systems. This study investigates two CDW-derived fillers, FHH (recycled concrete filler) and FHC (recycled ceramic–concrete mixed filler), as partial substitutes for ordinary Portland cement (OPC). The materials were characterized using XRD, XRF, FTIR, and particle size analysis. Cement pastes and mortars with 10%, 20%, and 30% volume replacements were evaluated for hydration behavior, mechanical performance, and durability. At lower replacement levels, FHC promoted ettringite formation and microstructural refinement, while FHH favored carbonate hydrate development; both fillers also exhibited durability comparable to the control. At higher levels, they maintained satisfactory compressive strength. This study offers critical insights into the integration of CDW-derived fillers into cementitious systems, revealing their potential to significantly reduce clinker consumption while maintaining high mechanical and durability standards. Full article

Over 2 million tonnes of ceramic waste are generated annually in South Africa, with the majority disposed of in landfills, contributing to environmental degradation. Meanwhile, researchers are actively seeking sustainable alternatives to Portland cement (PC), which is associated with significant environmental challenges. Ceramic waste powder (CWP) refers to finely milled ceramic waste and powder derived from the polishing and finishing stages of ceramic production. This review examines the potential of CWP as a partial replacement for PC in concrete, focusing on its effects on workability, mechanical durability, and microstructural properties. The findings indicate that moderate replacement levels (up to 20%) enhance the compressive and flexural strengths of concrete. However, these benefits are not consistently reported across all studies. Additionally, CWP improves the microstructural properties of the concrete. This is probably due to the pozzolanic reactions of CWP, which result in a denser concrete matrix and enhanced long-term durability. Notable durability benefits include reduced water absorption, increased resistance to chemical attacks, and improved thermal insulation. However, the performance of concrete with higher CWP replacement levels (above 30%) remains unclear. Some studies have reported strength reductions and increased susceptibility to durability loss at this level. Further studies should focus on clarifying its pozzolanic reactivity, durability in aggressive environments, and optimum replacement percentage. Full article

Unprocessed glass waste is commonly disposed of in landfills, posing a significant environmental threat worldwide due to its non-biodegradable nature and long decomposition period. The volume of this waste continues to increase annually, driven by increasing consumption of electronic and household devices, as well as the growing popularity and end-of-life disposal of solar panels and other glass products. Therefore, to promote the development of the circular economy and the principles of sustainability, it is necessary to address the problem of reusing this waste. This review article examines the chemical and physical properties of various types of glass waste, including window glass, bottles, solar panels, and glass recovered from discarded electronic and household appliances. It was determined that the most promising and applicable reuse, which does not require high energy consumption, could be in the manufacture of concrete, which is the most developed construction material worldwide. Glass waste can be incorporated into concrete in three different particle sizes according to their function: (a) cement-sized particles, used as a partial binder replacement; (b) sand-sized particles, replacing fine aggregate; and (c) coarse aggregate-sized particles, substituting natural coarse aggregate either partially or fully. The article analyses the impact of glass waste on the properties of concrete or binder, presents controversial results, and provides recommendations for future research. In addition, the advantages and challenges of incorporating glass waste in ceramics and asphalt concrete are highlighted. Full article